Efficient textile sizing agent dispersing and emulsifying equipment

The asynchronous motor-driven bevel gear transmission system and detachable fixed plate design solve the problem of cumbersome maintenance of textile sizing dispersion and emulsification equipment, enabling rapid disassembly and cleaning, and improving maintenance efficiency and production rate.

CN223654837UActive Publication Date: 2025-12-12ZAOZHUANG ZHIHENG CHEM CO LTD
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Patent Information

Application Number
CN202520040591.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-12-12
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Existing textile sizing dispersion and emulsification equipment requires the disassembly of fixing screws and nuts during maintenance, resulting in a cumbersome, inefficient, and costly maintenance process.

Method used

The system employs an asynchronous motor-driven bevel gear transmission system, combined with a constant temperature structure and a detachable fixed plate design. It achieves quick disassembly and cleaning through a spring and toothed structure, and maintains constant temperature heating with an electric heating wire.

Benefits of technology

It enables rapid disassembly and cleaning of equipment, reduces labor costs, improves maintenance efficiency, and enhances production rate and product quality through constant temperature heating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile sizing agent production, and discloses efficient textile sizing agent dispersing and emulsifying equipment which comprises a bottom plate, a supporting column is fixedly connected to the top of the bottom plate, a hollow protective shell is fixedly connected to the top end of the supporting column, and an asynchronous motor is fixedly connected to the inner wall of the hollow protective shell. The left side of the inner wall of the hollow protective shell is rotationally connected with a second hollow rotating column, the outer wall of the second hollow rotating column is fixedly connected with a second bevel gear, the output end of the asynchronous motor is fixedly connected with a first bevel gear, and the outer wall of the first bevel gear is connected with the outer wall of the second bevel gear in a meshed mode. The bottom end of the second hollow rotating column is fixedly connected with a first hollow rotating column. According to the utility model, the sliding rod is pulled to compress the spring to retract into the hollow rotating shaft, and after the sliding rod is loosened, the spring pushes the sliding rod to slide, so that the clamping teeth between the fixed disc I and the fixed disc II are clamped again, the purpose of quick disassembly and cleaning is achieved, the maintenance efficiency is accelerated, and the labor cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to textile size production technical field especially relates to high -efficient textile size dispersion emulsification equipment. BACKGROUND

[0002] Textile size dispersion emulsification equipment is widely used in the textile industry, mainly for the preparation and processing of size, through dispersion and emulsification, the stability and uniformity of size can be improved, the entanglement between fibers is reduced, the quality of yarn is improved, in addition, the equipment can also improve the dissolution rate and reaction rate of size, thereby optimizing production efficiency and product quality.

[0003] When maintaining the textile size dispersion emulsification equipment, the dispersion disc and stirring mechanism are usually disassembled and cleaned by disassembling the fixing screw and nut cap, so that the equipment can be cleaned completely, if not disassembled and cleaned completely, residual materials will dry on it, causing corrosion and damage to the equipment, but the disassembly and maintenance process is relatively cumbersome, resulting in low maintenance efficiency and high labor cost. UTILITY MODEL CONTENTS

[0004] In order to make up for the above shortcomings, the utility model provides high -efficient textile size dispersion emulsification equipment, aims at improving the problem that the textile size dispersion emulsification equipment in the prior art needs to be disassembled and cleaned by disassembling the fixing screw and nut cap, the maintenance process is relatively cumbersome, resulting in low maintenance efficiency.

[0005] In order to achieve the above object, the utility model discloses the following technical scheme: High -efficient textile size dispersion emulsification equipment, including the bottom plate, the top fixed connection of bottom plate has the support, the top fixed connection of support has the hollow protective housing, the inner wall fixed connection of hollow protective housing has asynchronous motor, the inner wall left side rotation of hollow protective housing is connected with hollow rotation column no.

[0006] As a further description of the above technical solution:

[0007] The water tank includes an electric heating wire, a water pump, an inlet pipe, a suction pipe and a water inlet.

[0008] As a further description of the above technical solution:

[0009] The top of the water tank is communicated with a dustproof plug, and the inner wall of the water inlet is communicated with the inner wall of the hollow rotating column I.

[0010] As a further description of the above technical solution:

[0011] The top of the bottom plate is fixedly connected with a power socket near the edge, and the bottom of the bottom plate is fixedly connected with an anti-skid pad.

[0012] As a further description of the above technical solution:

[0013] The top left side of the bottom plate is provided with a sliding groove, and the inner wall of the sliding groove is slidably connected with an emulsification barrel.

[0014] As a further description of the above technical solution:

[0015] The rear side of the hollow protective shell is fixedly connected with a controller, and the controller is electrically connected with the asynchronous motor and the water pump respectively.

[0016] As a further description of the above technical solution:

[0017] The front side of the hollow protective shell is fixedly connected with a nameplate, and the inner wall of the nameplate is threadedly connected with a plurality of screws.

[0018] As a further description of the above technical solution:

[0019] The outer wall of the hollow rotating rod is fixedly connected with a plurality of stirring rods, the bottom end of the hollow rotating rod is fixedly connected with a dispersing disc, and the outer wall of the handle is fixedly connected with an anti-skid sleeve.

[0020] The utility model has the advantages of the following beneficial effects:

[0021] 1、 in the utility model, the spring is compressed into the hollow rotating shaft by pulling the sliding rod, so that the clamping teeth between the fixed disc one and the fixed disc two are disengaged, then the sliding rod is rotated and the hollow rotating shaft is driven to rotate by the guide block, so that the rotating block is rotated, the clamping teeth of the fixed disc one and the fixed disc two are disengaged, and the sliding rod is loosened, so that the spring pushes the sliding rod to slide and the clamping teeth between the fixed disc one and the fixed disc two are re-engaged, the purpose of quick disassembly and cleaning is achieved, the maintenance efficiency is improved, and the labor cost is reduced.

[0022] 2、 in the utility model, the liquid in the water tank is heated by starting the heating wire, then the liquid flows into the hollow rotating column one from the water inlet pipe by gravity and then flows into the hollow rotating rod from the water suction pipe to heat the material, and the water pump is started to extract the liquid in the hollow rotating rod through the water inlet to make it return to the water tank for re-heating, so that the purpose of maintaining constant temperature is achieved, the product quality is improved, and the production rate is accelerated. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 The front side perspective view of the efficient textile sizing dispersing and emulsifying equipment is provided for the utility model;

[0024] Figure 2 The side view of the efficient textile sizing dispersing and emulsifying equipment is provided for the utility model;

[0025] Figure 3 The hollow rotating rod partial structure split view of the efficient textile sizing dispersing and emulsifying equipment is provided for the utility model;

[0026] Figure 4 is an enlarged view of A of Figure 3

[0027] Figure 5 is an enlarged view of B of Figure 3

[0028] Figure 6 is a partial structure exploded view of a rotating block of the efficient textile size dispersion and emulsification equipment;

[0029] Figure 7 is a partial structure exploded view of a sliding rod of the efficient textile size dispersion and emulsification equipment;

[0030] Figure 8 is a partial structure exploded view of a water pump of the efficient textile size dispersion and emulsification equipment.

[0031] Legend:

[0032] 1, bottom plate; 2, constant temperature structure; 201, water tank; 202, water pump; 203, water inlet pipe; 204, heating wire; 205, water suction pipe; 206, water inlet; 3, support column; 4, hollow protective shell; 5, clamping groove; 6, hollow rotating column one; 7, hollow rotating rod; 8, bevel gear one; 9, hollow rotating column two; 10, bevel gear two; 11, asynchronous motor; 12, clamping tooth; 13, handle; 14, fixed disc one; 15, fixed disc two; 16, fixed disc three; 17, rotating block; 18, fixed block; 19, sliding rod; 20, guide groove; 21, guide block; 22, spring; 23, hollow rotating shaft; 24, anti-skid sleeve; 25, stirring rod; 26, dispersion disc; 27, emulsification barrel; 28, power socket; 29, controller; 30, dustproof plug; 31, screw; 32, nameplate; 33, observation window; 34, sliding groove; 35, anti-skid pad; 36, fixed plate. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0034] Please refer to the drawings in the embodiments of the present application Figure 1 - the drawings in the embodiments of the present application Figure 3 ​​The utility model provides a kind of embodiment: efficient textile size dispersion emulsification equipment, the top of bottom plate 1 is fixedly connected with pillar 3, the top of pillar 3 is fixedly connected with hollow protective shell 4, bottom plate 1 is for bearing whole structure, the inner wall of hollow protective shell 4 is fixedly connected with asynchronous motor 11, the left side of the inner wall of hollow protective shell 4 is rotatably connected with hollow rotating column two 9, pillar 3 is for supporting whole structure, the outer wall of hollow rotating column two 9 is fixedly connected with bevel gear two 10, the output of asynchronous motor 11 is fixedly connected with bevel gear one 8, the outer wall of bevel gear one 8 is engaged with the outer wall of bevel gear two 10, asynchronous motor 11 is for providing power for whole structure, the bottom of hollow rotating column two 9 is fixedly connected with hollow rotating column one 6, the outer wall of hollow rotating column one 6 is all equipped with multiple clamping grooves 5, bevel gear one 8 is for transmitting power;

[0035] Specifically, hollow protective shell 4 is for protecting electrical elements inside, to avoid damage from the outside, asynchronous motor 11 is for providing power for the whole device, bevel gear one 8 can drive bevel gear two 10 to rotate, thereby transmitting the power output by asynchronous motor 11 to hollow rotating column two 9 to make it rotate, and in turn drive hollow rotating column one 6 to rotate, pillar 3 can support the whole structure and make it stably placed on the ground through bottom plate 1.

[0036] Please refer to the attached Figure 4 -attached Figure 6 The inner wall of hollow rotating column one 6 is slidably connected with hollow rotating rod 7, the outer wall of hollow rotating rod 7 is fixedly connected with multiple fixing blocks 18, the left side of the outer wall of hollow rotating rod 7 is fixedly connected with fixed plate 36, fixed plate 36 is for bearing structure, adjacent between fixing block 18 rotatably connected with hollow rotating shaft 23, the outer wall of hollow rotating shaft 23 is fixedly connected with rotating block 17, the inner wall of hollow rotating shaft 23 is slidably connected with sliding rod 19, hollow rotating shaft 23 is for driving fixing block 18 to rotate, the outer wall of sliding rod 19 is provided with guide groove 20, the right end of sliding rod 19 is fixedly connected with spring 22, the inner wall of guide groove 20 is slidably connected with guide block 21, spring 22 can help sliding rod 19 reset, the left end of sliding rod 19 is fixedly connected with fixed disc two 15, the left side of fixed plate 36 is fixedly connected with fixed disc one 14, the inward side of fixed disc one 14 and fixed disc two 15 is all fixedly connected with multiple clamping teeth 12, clamping teeth 12 make fixed disc one 14 and fixed disc two 15 can be mutually clamped, the outer wall of fixed disc three 16 is fixedly connected with handle 13, the top of hollow protective shell 4 is fixedly connected with constant temperature structure 2, constant temperature structure 2 is for ensuring that always keep constant temperature when processing, fixed disc three 16 is for helping user to rotate sliding rod 19;

[0037] Specific, spring 22 can push the sliding rod 19 in the hollow shaft 23 sliding reset, rotating the sliding rod 19, it can be driven by the guide block 21 through the guide slot 20 with a rotation, and then drive the hollow shaft 23 rotation, so that the rotating block 17 rotation and the rest of the structure with the card, fixed disc one 14 and fixed disc two 15 outer wall fixed card 12 can be through the mutual engagement, so that the sliding rod 19 can not rotate to limit the entire structure, have the rod 13 is used to help users pull the fixed disc three 16, and then pull the sliding rod 19 so that it is pulled to extrude the spring 22 into the hollow shaft 23.

[0038] Please refer to the accompanying drawings Figure 6 - the accompanying drawings Figure 8 , the thermostat structure 2 includes the water tank 201, the bottom of the water tank 201 and the top of the hollow protective shell 4 are fixedly connected, the inner wall of the water tank 201 is fixedly connected with the electric heating wire 204, the water tank 201 is used for storing liquid, the inner wall of the water tank 201 is communicated with the water pump 202, the left side of the inner wall of the water tank 201 is communicated with the water inlet pipe 203, the input end of the water pump 202 is communicated with the water suction pipe 205, the water pump 202 is used for pumping liquid circulation, the top end of the hollow rotating rod 7 is provided with a water inlet 206, the top of the water tank 201 is communicated with the dustproof plug 30, the inner wall of the water inlet 206 is communicated with the inner wall of the hollow rotating column 6, the water inlet 206 is used for guiding the liquid into the hollow rotating rod 7;

[0039] Specific, dustproof plug 30 can prevent dust from entering the water tank 201 caused by blockage, while keeping its clean liquid to avoid cooling and heating effect is reduced, the water suction pipe 205 makes the liquid in the hollow rotating rod 7 can be pumped into the water suction pipe 205 through the water pump 202, so as to return to the water tank 201, heated to the preset temperature by the electric heating wire 204 again, so as to keep constant temperature, the water inlet pipe 203 makes the liquid in the water tank 201 can be through the gravity into the water inlet 206.

[0040] Please refer to the accompanying drawings Figure 2 - the accompanying drawings Figure 4, the top left side of the bottom plate 1 is provided with a chute 34, the inner wall of the chute 34 is slidably connected with an emulsification barrel 27, the outer wall of the emulsification barrel 27 is fixedly connected with an observation window 33, the emulsification barrel 27 is used for loading materials to be processed, the top of the bottom plate 1 is fixedly connected with a power socket 28 near the edge, the bottom of the bottom plate 1 is fixedly connected with an anti-skid pad 35, the power socket 28 is used for providing power for the whole device, the front side of the hollow protective shell 4 is fixedly connected with a nameplate 32, the outer wall of the hollow rotating rod 7 is fixedly connected with a plurality of stirring rods 25, the bottom end of the hollow rotating rod 7 is fixedly connected with a dispersing disc 26, the outer wall of the handle 13 is fixedly connected with a non-slip sleeve 24, the nameplate 32 is used to help the user understand the related information of the device, the inner wall of the nameplate 32 is threadedly connected with a plurality of screws 31, the rear side of the hollow protective shell 4 is fixedly connected with a controller 29, the controller 29 is electrically connected with the asynchronous motor 11 and the water pump 202 respectively, and the controller 29 is used to control the electrical equipment of the whole device.

[0041] Specifically, the observation window 33 enables the user to observe the amount of material in the emulsification barrel 27, so as to judge whether it is necessary to add or reduce the material, the anti-skid pad 35 can increase the friction between the bottom plate 1 and the ground, thereby avoiding the product quality decline caused by shaking during production, the chute 34 is used to stabilize and place the emulsification barrel 27, thereby ensuring that the emulsification barrel 27 will not move during processing, the controller 29 can control the whole device by controlling the electrical elements of the whole device, and the screws 31 can fix the nameplate 32 at the desired position, thereby helping the user quickly understand the related information of the device, wherein the model of the asynchronous motor 11 is Y100L24WF1, and the model of the water pump 202 is CM13.

[0042] Working principle: by pulling the handle 13 to the right, the fixed disc three 16 drives the sliding rod 19 to extrude the spring 22 to move into the hollow rotating shaft 23, so that the clamping teeth 12 of the fixed disc two 15 and the fixed disc one 14 are disengaged, then rotating the handle 13 makes the sliding rod 19 drive the guide block 21 through the guide groove 20 to make the hollow rotating shaft 23 rotate in the fixed block 18, so that the rotating block 17 can rotate to disengage from the clamping of the clamping groove 5, so as to take down the hollow rotating rod 7 for replacement, after replacement, rotate the hollow rotating shaft 23 to make the rotating block 17 be clamped into the clamping groove 5, then loosen the fixed disc three 16 to make the spring 22 push the sliding rod 19 to make the clamping teeth 12 of the fixed disc one 14 and the fixed disc two 15 clamped with each other, so as to ensure that the sliding rod 19 cannot be limited to rotate, then start the asynchronous motor 11 to drive the bevel gear one 8 to rotate and in turn drive the bevel gear two 10 to rotate, so that the hollow rotating column two 9 can drive the hollow rotating column one 6 to rotate, and in turn drive the hollow rotating rod 7 to rotate.

[0043] When the processing is carried out, if the raw material temperature is low, the electric heating wire 204 is started to heat the liquid in the water tank 201, which flows into the hollow rotating column 6 through the water inlet pipe 203 due to gravity, and then flows into the hollow rotating rod 7 through the water inlet 206 to heat the raw material, and then the water pump 202 is started to extract the liquid in the hollow rotating rod 7 through the water outlet pipe 205 to flow back to the water tank 201 to circulate and heat.

[0044] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A high-efficiency textile size dispersing and emulsifying device comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected with a support column (3), the top end of the support column (3) is fixedly connected with a hollow protective shell (4), the inner wall of the hollow protective shell (4) is fixedly connected with an asynchronous motor (11), the inner wall left side of the hollow protective shell (4) is rotatably connected with a hollow rotating column two (9), the outer wall of the hollow rotating column two (9) is fixedly connected with a bevel gear two (10), the output end of the asynchronous motor (11) is fixedly connected with a bevel gear one (8), the outer wall of the bevel gear one (8) is meshingly connected with the outer wall of the bevel gear two (10), the bottom end of the hollow rotating column two (9) is fixedly connected with a hollow rotating column one (6), the outer wall of the hollow rotating column one (6) is provided with a plurality of clamping grooves (5), the inner wall of the hollow rotating column one (6) is slidably connected with a hollow rotating rod (7), the outer wall of the hollow rotating rod (7) is fixedly connected with a plurality of fixed blocks (18), the outer wall left side of the hollow rotating rod (7) is fixedly connected with a fixed plate (36), the adjacent fixed blocks (18) are rotatably connected with a hollow rotating shaft (23), the outer wall of the hollow rotating shaft (23) is fixedly connected with a rotating block (17), the inner wall of the hollow rotating shaft (23) is slidably connected with a sliding rod (19), the outer wall of the sliding rod (19) is provided with a guide groove (20), the right end of the sliding rod (19) is fixedly connected with a spring (22), the inner wall of the guide groove (20) is slidably connected with a guide block (21), the left end of the sliding rod (19) is fixedly connected with a fixed disc two (15), the left side of the fixed plate (36) is fixedly connected with a fixed disc one (14), the inward side of the fixed disc one (14) and the fixed disc two (15) is fixedly connected with a plurality of clamping teeth (12), the middle part of the outer wall of the sliding rod (19) is fixedly connected with a fixed disc three (16), the outer wall of the fixed disc three (16) is fixedly connected with a handle rod (13), the top of the hollow protective shell (4) is fixedly connected with a constant temperature structure (2), the constant temperature structure (2) is used for ensuring that the temperature is always kept constant during processing.

2. The efficient textile size dispersion emulsification apparatus according to claim 1, wherein: The constant temperature structure (2) comprises a water tank (201), the bottom of the water tank (201) is fixedly connected with the top of the hollow protective shell (4), the inner wall of the water tank (201) is fixedly connected with an electric heating wire (204), the inner wall of the water tank (201) is communicated with a water pump (202), the inner wall left side of the water tank (201) is communicated with a water inlet pipe (203), the input end of the water pump (202) is communicated with a water pumping pipe (205), the top end of the hollow rotating rod (7) is provided with a water inlet (206).

3. The efficient textile size dispersion emulsification apparatus according to claim 2, wherein: The top of the water tank (201) is communicated with a dustproof plug (30), the inner wall of the water inlet (206) is communicated with the inner wall of the hollow rotating column one (6).

4. The efficient textile size dispersion emulsification apparatus according to claim 1, wherein: The top edge of the bottom plate (1) is fixedly connected with a power socket (28), the bottom of the bottom plate (1) is fixedly connected with an anti-skid pad (35).

5. The efficient textile size dispersion emulsification apparatus according to claim 1, wherein: The top left side of the bottom plate (1) is provided with a chute (34), the inner wall of the chute (34) is slidably connected with an emulsification barrel (27), and the outer wall of the emulsification barrel (27) is fixedly connected with an observation window (33).

6. The efficient textile size dispersion emulsification apparatus according to claim 1, wherein: The rear side of the hollow protective shell (4) is fixedly connected with a controller (29), and the controller (29) is electrically connected with the asynchronous motor (11) and the water pump (202) respectively.

7. The efficient textile size dispersion emulsification apparatus according to claim 1, wherein: The front side of the hollow protective shell (4) is fixedly connected with a nameplate (32), and the inner wall of the nameplate (32) is threadedly connected with a plurality of screws (31).

8. The efficient textile size dispersion emulsification apparatus according to claim 1, wherein: The outer wall of the hollow rotating rod (7) is fixedly connected with a plurality of stirring rods (25), the bottom end of the hollow rotating rod (7) is fixedly connected with a dispersion disc (26), and the outer wall of the handle (13) is fixedly connected with an anti-skid sleeve (24).