Arc-shaped plate backflow device for laboratory

The design of the arc plate reflux device solves the problems of low efficiency and insufficient pressure resistance of traditional condensers, and achieves high-efficiency condensation and improved pressure resistance. The device is easy to install and disassemble and can accurately control the temperature.

CN223655064UActive Publication Date: 2025-12-12CHEMEQUIP IND LTD
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Patent Information

Application Number
CN202423087924.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-14
Publication Date
2025-12-12
Estimated Expiration
2034-12-14

AI Technical Summary

Technical Problem

Traditional tower top condensers have low heat exchange efficiency and limited pressure resistance, which cannot meet the high-efficiency condensation requirements of laboratories.

Method used

An arc-shaped plate reflux device is adopted, including a cylindrical condenser, an arc plate and a support beam. It uses water for heat exchange and combines a three-way valve to control the flow direction, thereby improving condensation efficiency and pressure resistance.

Benefits of technology

It achieves efficient condensation, improves pressure resistance, and is easy to install and disassemble, enabling precise temperature control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an arc-shaped plate reflux device for a laboratory, which relates to the field of condensing equipment, comprises an air inlet pipe, a condensing device, a reflux pipe and a steam generating device, and is characterized in that the condensing device is cylindrical, the top of the condensing device is connected with the air inlet pipe, the bottom of the condensing device is connected with the reflux pipe, and an arc-shaped plate and a support beam are arranged in the condensing device; the two sides of the supporting beam are connected with the inner wall of the condensing device in a welded mode and connected with the bottom of the arc-shaped plate in a welded mode, and the steam generating device is connected with the condensing device through an air inlet pipe and a backflow pipe. The device has the advantages that the independent condensing device is arranged, so that the device is convenient to disassemble and assemble; the built-in arc-shaped heat transfer plate has a high condensation effect; water is used for heat exchange, and the effect of accurate temperature control is achieved; the condensing device is cylindrical and can resist certain pressure.
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Description

TECHNICAL FIELD

[0001] The utility model relates to condensing equipment field, concretely is a laboratory with arc plate reflux device. BACKGROUND

[0002] Gas condensation is a common process in chemical production, and a typical representative is the overhead condensation in rectification process. The steam generated by rectification is partially or totally refluxed to the rectification tower through the overhead condensation part, and high-purity products are obtained through multiple reflux. Therefore, the research on the overhead condenser has always been the focus of attention. The traditional overhead condenser usually adopts a tube heat exchanger, but the tube heat exchanger has low heat exchange efficiency and large equipment size. Later, there was an innovation to use a plate heat exchanger as an overhead condenser. However, the plate heat exchanger has a square structure and limited pressure resistance.

[0003] Therefore, we propose a laboratory arc plate reflux device to improve condensation efficiency and pressure resistance. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at providing a laboratory arc plate reflux device to solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a laboratory arc plate reflux device, comprising an air inlet pipe, a condensing device, a reflux pipe, and a steam generating device, characterized in that: the condensing device is cylindrical, the top is connected with the air inlet pipe, and the bottom is connected with the reflux pipe; the steam generating device is connected with the condensing device through the air inlet pipe and the reflux pipe; the condensing device has an arc plate and a support beam; the support beam is welded to the inner wall of the condensing device on both sides and is welded to the bottom of the arc plate.

[0006] Preferably, the arc plate is provided with a water inlet pipe and a water outlet pipe, the water inlet pipe and the water outlet pipe are extended to the outside of the condensing device shell on the other side, and are welded with the shell to ensure airtightness, the arc plate is made of two square steel plates through special processing, the two square steel plates are welded together around, then a plurality of welding rings and drainage lines are welded in the middle, then the arc plate is bent, finally the water inlet pipe and the water outlet pipe are welded on one side, one of them is closed, and the other pipe opening is pressed inward to form an internal flow channel through air pressure.

[0007] Preferably, the reflux pipe inlet is connected with the condensing device, one side outlet is connected with the steam generating device, and the other side outlet is used for collecting condensed liquid, the reflux pipe is provided with a three-way valve for controlling the outlet flow direction.

[0008] Compared with the related art, the laboratory arc plate reflux device provided by the utility model has the following advantages:

[0009] 1. With independent condensing device, easy to disassemble and assemble.

[0010] 2. Built-in arc-shaped heat transfer plate, high condensing effect.

[0011] 3. Using water for heat exchange, achieving precise temperature control effect.

[0012] 4. The condensing device is cylindrical and can withstand certain pressure. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1 It is a structural schematic view of the utility model;

[0014] Fig. 2 It is a structural schematic view of the arc-shaped heat transfer plate of the utility model;

[0015] In the figure: 1, air inlet pipe; 2, condensing device; 3, reflux pipe; 4, steam generating device; 5, arc-shaped plate; 6, support beam; 3-1, three-way valve; 5-1, water inlet pipe; 5-2, water outlet pipe; 5-3, welding ring; 5-4, drainage line. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0017] Embodiment 1: Please refer to Figs. 1-2 An arc-shaped plate reflux device for laboratory, comprising an air inlet pipe 1, a condensing device 2, a reflux pipe 3 and a steam generating device 4, characterized in that: the condensing device 2 is cylindrical, the top part is connected with the air inlet pipe 1, and the bottom part is connected with the reflux pipe 3; the steam generating device 4 is connected with the condensing device 2 through the air inlet pipe 1 and the reflux pipe 3; the condensing device 2 is internally provided with an arc-shaped plate 5 and a support beam 6; the support beam 5 is welded and connected with the inner wall of the condensing device 6 on both sides and welded and connected with the bottom part of the arc-shaped plate 5.

[0018] The arc-shaped plate 5 is provided with a water inlet pipe 5-1 and a water outlet pipe 5-2; the other side of the water inlet pipe 5-1 and the water outlet pipe 5-2 extends out of the shell of the condensing device 2 and is welded with the shell to ensure airtightness; the arc-shaped plate 5 is made of two square steel plates through special processing, that is, the two square steel plates are first welded together around, then a plurality of welding rings 5-3 and drainage lines 5-4 are welded in the middle, then the arc-shaped plate is bent, finally the water inlet pipe 5-1 and the water outlet pipe 5-2 are welded on one side, one of them is closed, and the other pipe opening is pressed inward to form an internal flow channel through air pressure.

[0019] The reflux pipe 3 is connected with the condensing device 2 at the inlet, and connected with the steam generating device 4 at one side outlet, and the other side outlet is used for collecting condensed liquid, and the reflux pipe 3 is provided with a three-way valve 3-1 for controlling the flow direction of the outlet.

[0020] The steam generating device 4 is used for generating steam, and the generated steam enters the condensing device 2 along the air inlet pipe 1, at this time, the cooling medium enters the arc-shaped plate 5 through the water inlet pipe 5-1, and the steam passing through the arc-shaped plate 5 is condensed, and the cooling medium after heat exchange flows out from the water outlet pipe 5-2, and by controlling the three-way valve 3-1 on the reflux pipe 3, the flow direction of the product can be controlled, and when the target product is generated after multiple reflux, the three-way valve 3-1 is adjusted, and the condensed liquid of the target product can be collected from the other side outlet.

[0021] The welding ring 5-3 and the flow guide line 5-4 on the arc-shaped plate 5 play a role in enhancing the heat exchange effect.

[0022] It should be noted that, in the present text, relational terms such as first and second and the like can only be used to distinguish one entity or action from another entity or action, without necessarily requiring or implying any such actual relationship or order between these entities or actions. Moreover, the terms "comprises", "comprising", or any other variant thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or apparatus including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article, or apparatus.

[0023] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A laboratory arc-shaped plate reflux device, comprising an air inlet pipe (1), a condensing device (2), a reflux pipe (3), a steam generating device (4), characterized in that: The condensing device (2) is cylindrical, the top is connected with the air inlet pipe (1), the bottom is connected with the reflux pipe (3), the steam generating device (4) is connected with the condensing device (2) through the air inlet pipe (1) and the reflux pipe (3), the condensing device (2) has an arc plate (5) and a supporting beam (6) inside, the two sides of the supporting beam (6) are welded with the inner wall of the condensing device (2) and the bottom of the arc plate (5).

2. A curved plate reflux apparatus for use in a laboratory according to claim 1, characterized in that: The arc plate (5) is provided with a water inlet pipe (5-1) and a water outlet pipe (5-2), the other side of the water inlet pipe (5-1) and the water outlet pipe (5-2) extends to the outside of the condensing device (2) shell and is welded with the shell to ensure sealing, the arc plate (5) is two square steel plates which are specially processed, first, the four sides of the two square steel plates are welded together, then a plurality of welding rings (5-3) and drainage lines (5-4) are welded in the middle, then it is bent into an arc shape, finally, the water inlet pipe (5-1) and the water outlet pipe (5-2) are welded on one side opening, one of them is closed, the other pipe opening is pressed inward to form an internal flow channel by air pressure inflation.

3. The curved plate reflux apparatus for laboratory use according to claim 1, characterized by: The reflux pipe (3) inlet is connected with the condensing device (2), one side outlet is connected with the steam generating device (4), one side outlet is used for collecting condensed liquid, the reflux pipe (3) has a three-way valve (3-1) for controlling the outlet flow direction.