Powder iron remover for quartz sand processing
By introducing threaded columns, base plates, and beveled structures into the powder iron remover for quartz sand processing, combined with an automated cleaning method controlled by a motor, the problem of time-consuming and labor-intensive manual cleaning in the existing technology is solved, and efficient and convenient iron filings cleaning is achieved.
Patent Information
- Application Number
- CN202422808654.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing powder iron removers for quartz sand processing require manual cleaning when excessive iron filings accumulate, which is time-consuming and labor-intensive, lacking an efficient and convenient cleaning method.
A powder iron remover for quartz sand processing was designed, which adopts a threaded column, a base plate and a beveled structure. The threaded column is driven to rotate counterclockwise by a forward and reverse motor. Combined with the outward movement of the magnet plate and the beveled design, the iron filings are automatically cleaned. It is also equipped with a micro switch and a vibrator, and the motor controls the vibrator to shake off the residual iron filings.
It achieves automated iron filings cleaning, improves cleaning efficiency, reduces manual operation, and enhances the convenience and safety of cleaning.
Smart Images
Figure CN223655197U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of powder iron removal technology, specifically a powder iron remover for quartz sand processing. Background Technology
[0002] Powder iron removers for quartz sand processing are generally devices used to remove iron impurities from quartz sand. These iron removers typically employ the principle of magnetism, using magnets to attract iron impurities, thereby achieving the effect of removing iron impurities. Using iron removers can improve the purity of quartz sand, making it more suitable for use in glass, building materials, and other industrial fields.
[0003] In the process of realizing this utility model, the inventors discovered the following unresolved problems in the prior art: Although the existing powder iron remover for quartz sand processing can remove iron from the quartz sand powder in the path through the inclined magnetic plate, whenever too much iron is accumulated, it is necessary to open the shell and manually remove the iron filings. This method is time-consuming and laborious and urgently needs to be improved. Therefore, we propose a powder iron remover for quartz sand processing. Utility Model Content
[0004] The purpose of this invention is to provide a powder iron remover for quartz sand processing, which solves the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a powder iron remover for quartz sand processing, comprising a shell, wherein horizontal plates are fixedly installed on the top of both sides of the shell, and a base plate is movably inserted through the lower side of both sides of the shell near the horizontal plates.
[0006] A hopper is connected to the middle of the upper surface of the shell. A guide plate is fixedly installed on the lower side of the shell near the hopper. A discharge pipe is connected to the middle of the bottom wall of the shell, and a valve is installed on the discharge pipe. Angled openings are opened on the outer side of the two side walls of the shell near the base plate.
[0007] A magnet plate is fixedly mounted on the upper surface of the substrate. The shape formed by the substrate and the magnet plate is adapted to the contour of the bevel. A screw hole is opened in the substrate. A vibrator is fixedly mounted on the outer bottom end of the substrate.
[0008] A forward and reverse motor is fixedly installed at the lower end of the horizontal plate. A threaded post is fixedly installed on one side of the drive shaft of the forward and reverse motor. The threaded post is screwed to the base plate through a threaded hole. An avoidance opening is provided on the lower surface of the horizontal plate near the forward and reverse motor. The threaded post, base plate and beveled opening can be used together. When it is necessary to clean iron filings during the use of the powder iron remover, the drive shaft of the forward and reverse motor can drive the threaded post to rotate counterclockwise. The threaded post can drive the base plate to move outward through the threaded hole. Since the beveled opening is in contact with the surface of the magnet plate, the shell can block the adsorbed iron filings when the magnet plate moves outward. When the end of the magnet plate is in the beveled opening, most of the iron filings fall off. Then the magnet plate can be returned to its original position. Compared with the existing manual cleaning method of disassembling the shell, this method is more efficient and convenient.
[0009] As an optional solution to the technical solution of this application, a micro switch and a battery are fixedly installed on the top of the horizontal plate, an active button is fixedly installed on the bottom of the micro switch, and a force plate is fixedly installed on the bottom of the active button. The battery is electrically connected to the micro switch through a wire, and the micro switch is electrically connected to the vibrator through a wire. The force plate and the micro switch can be used together. Whenever the magnet plate moves completely outward, it can squeeze the force plate in the clearance opening. The active button of the micro switch is pressed, the battery is powered, and the vibrator runs. Thus, whenever the magnet plate moves completely outward, the vibrator is turned on and shakes off the iron filings remaining at the inner end of the magnet plate, making the cleaning more ideal.
[0010] As an optional solution to the technical solution of this application, a viewing window is fixedly installed on one side of the upper surface of the housing, and support rods are fixedly installed around the bottom of the housing, with positioning blocks fixedly installed at the bottom of the support rods. During use, personnel can check the amount of iron filings accumulated through the viewing window for timely cleaning. At the same time, the support rods and positioning blocks are used to fix the housing.
[0011] As an optional solution to the technical solution of this application, an indicator sign is fixedly installed on the side of the horizontal plate away from the forward and reverse motors. The indicator sign is fixed by welding. The guide text on the indicator sign can inform the operator of the corresponding procedures, making it easier for novice users to learn and understand.
[0012] As an optional solution to the technical solution of this application, a reinforcing rib is fixedly installed at the connection between the cross plate and the shell, and the reinforcing rib has a triangular structure. The reinforcing rib can improve the connection rigidity to prevent tearing and breakage and improve the safety factor.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model discloses a powder iron remover for quartz sand processing. It is equipped with a threaded column, a base plate, and an oblique opening. During use, when iron filings need to be removed, the threaded column is driven counterclockwise by the drive shaft of a forward / reverse motor. The threaded column, through a threaded hole, moves the base plate outward. Because the oblique opening is in contact with the surface of the magnetic plate, the shell can block the adsorbed iron filings as the magnetic plate moves outward. When the end of the magnetic plate is inside the oblique opening, most of the iron filings fall off. The magnetic plate can then be returned to its original position. Compared to existing manual cleaning methods involving disassembling the shell, this method is more efficient and convenient.
[0015] 2. This utility model discloses a powder iron remover for quartz sand processing. By setting up a force plate and a micro switch, whenever the magnetic plate moves completely outward, it can squeeze the force plate in the clearance opening, press the movable button of the micro switch, supply power from the battery, and run the vibrator. Thus, whenever the magnetic plate moves completely outward, the vibrator is turned on and shakes off the iron filings remaining at the inner end of the magnetic plate, making the cleaning more ideal. Attached Figure Description
[0016] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0017] Figure 1 This is a schematic diagram of the overall main cross-sectional structure of a powder iron remover for quartz sand processing according to this utility model;
[0018] Figure 2 This is a schematic diagram of the horizontal plate portion of a powder iron remover for quartz sand processing according to this utility model.
[0019] Figure 3 This is an enlarged structural diagram of point A of a powder iron remover for quartz sand processing according to this utility model.
[0020] In the diagram: 1. Shell; 11. Hopper; 12. Viewing window; 13. Guide plate; 14. Feed pipe; 15. Support rod; 16. Slanted opening; 2. Horizontal plate; 21. Indicator sign; 22. Clearance opening; 23. Battery; 3. Base plate; 31. Vibrator; 32. Screw hole; 33. Magnet plate; 4. Micro switch; 41. Movable button; 42. Force plate; 5. Forward and reverse motor; 51. Threaded column. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] Please see Figure 1-3This utility model provides a technical solution: a powder iron remover for quartz sand processing, comprising a shell 1, with horizontal plates 2 fixedly installed on the top of both sides of the shell 1, and reinforcing ribs fixedly installed at the connection between the horizontal plates 2 and the shell 1. The reinforcing ribs are triangular in structure, which can improve the connection rigidity to prevent tearing and breakage, and improve the safety factor. Base plates 3 are movably inserted through the lower sides of both sides of the shell 1 near the horizontal plates 2. A viewing window 12 is fixedly installed on one side of the upper surface of the shell 1. Support rods 15 are fixedly installed around the bottom of the shell 1, and positioning blocks are fixedly installed at the bottom of the support rods 15. During use, personnel can check the amount of iron filings accumulated through the viewing window 12 for timely cleaning. The support rods 15 and positioning blocks are used to fix the shell 1. A hopper 11 is connected to the middle of the upper surface of the shell 1, and a guide plate 13 is fixedly installed inside the shell 1 near the lower side of the hopper 11. A feed pipe 14 is connected to the middle of the wall, and a valve is installed on the feed pipe 14. Angled openings 16 are opened on the outer sides of both sides of the housing 1 near the base plate 3. A magnet plate 33 is fixedly installed on the upper surface of the base plate 3. The shape formed by the base plate 3 and the magnet plate 33 matches the contour of the angled opening 16. A screw hole 32 is opened inside the base plate 3. A vibrator 31 is fixedly installed at the outer bottom end of the base plate 3. A forward and reverse motor 5 is fixedly installed at the lower end of the horizontal plate 2. An indicator 21 is fixedly installed on the side of the horizontal plate 2 away from the forward and reverse motor 5. The indicator 21 is fixed by welding. The guide text on the indicator 21 can inform the operator of the corresponding procedures, making it easier for novice users to learn and understand. A threaded post 51 is fixedly installed on one side of the drive shaft of the forward and reverse motor 5. The threaded post 51 is screwed to the base plate 3 through the screw hole 32. An avoidance opening 22 is opened on the lower surface of the horizontal plate 2 near the forward and reverse motor 5.
[0023] In this technical solution, components such as threaded column 51, base plate 3, and bevel 16 can be used together. During the use of the powder iron remover, when it is necessary to clean iron filings, the drive shaft of the forward and reverse motor 5 can drive the threaded column 51 to rotate counterclockwise. The threaded column 51 can drive the base plate 3 to move outward through the threaded hole 32. Since the bevel 16 is attached to the surface of the magnet plate 33, the housing 1 can block the adsorbed iron filings when the magnet plate 33 moves outward. When the end of the magnet plate 33 is located in the bevel 16, most of the iron filings fall off. Then the magnet plate 33 can be returned to its original position. Compared with the existing manual cleaning method of disassembling the housing, this method is more efficient and convenient.
[0024] In some technical solutions, a micro switch 4 and a battery 23 are fixedly installed on the top of the horizontal plate 2, an active button 41 is fixedly installed on the bottom of the micro switch 4, a force plate 42 is fixedly installed on the bottom of the active button 41, the battery 23 is electrically connected to the micro switch 4 through wires, and the micro switch 4 is electrically connected to the vibrator 31 through wires.
[0025] In this technical solution, components such as the force plate 42 and the micro switch 4 can be used together. Whenever the magnet plate 33 is completely moved outward, it can squeeze the force plate 42 in the clearance opening 22. The active button 41 of the micro switch 4 is pressed, the battery 23 supplies power, and the vibrator 31 runs. So whenever the magnet plate 33 is completely moved outward, the vibrator 31 is turned on and shakes off the iron filings remaining at the inner end of the magnet plate 33, making the cleaning more ideal.
[0026] Working principle: It should be noted that this utility model is a powder iron remover for quartz sand processing. All components are general standard parts or parts known to those skilled in the art. Its structure and principle can be learned by those skilled in the art through technical manuals or conventional test methods.
[0027] When using a powder iron remover for quartz sand processing, the powder iron remover is placed in the quartz sand processing area and connected to an external power source. During this process, quartz sand powder can be added through the hopper 11 and slid onto the magnetic plate 33 by the guide plate 13. The quartz sand powder is slid along by two sets of magnetic plates 33, and iron filings are magnetically attracted during the process, which is used for iron removal processing in quartz sand separation.
[0028] By incorporating a threaded post 51, a base plate 3, and an oblique opening 16, during the use of the powder iron remover, when it is necessary to clean iron filings, the threaded post 51 can be rotated counterclockwise by the drive shaft of the forward and reverse motor 5. The threaded post 51, through the threaded hole 32, can move the base plate 3 outward. Since the oblique opening 16 is attached to the surface of the magnet plate 33, the housing 1 can block the adsorbed iron filings when the magnet plate 33 moves outward. When the end of the magnet plate 33 is located inside the oblique opening 16, most of the iron filings fall off. Then the magnet plate 33 can be returned to its original position. Compared with the existing manual cleaning method of disassembling the housing, this method is more efficient and convenient. By incorporating a force plate 42 and a micro switch 4, whenever the magnet plate 33 moves outward completely, it can squeeze the force plate 42 inside the clearance opening 22. The active button 41 of the micro switch 4 is pressed, the battery 23 supplies power, and the vibrator 31 runs. Thus, whenever the magnet plate 33 moves outward completely, the vibrator 31 is turned on and shakes off the iron filings remaining at the inner end of the magnet plate 33, making the cleaning more ideal.
Claims
1. A powder iron separator for quartz sand processing, characterized in that: Includes a housing (1), on the top of both sides of the housing (1) a horizontal plate (2) is fixedly installed, and a base plate (3) is movably inserted through the lower side of both sides of the housing (1) near the horizontal plate (2); A hopper (11) is connected to the middle of the upper surface of the shell (1). A guide plate (13) is fixedly installed on the lower side of the shell (1) near the hopper (11). A discharge pipe (14) is connected to the middle of the bottom wall of the shell (1), and a valve is installed on the discharge pipe (14). Inclined openings (16) are opened on the outer side of both sides of the shell (1) near the base plate (3). A magnet plate (33) is fixedly installed on the upper surface of the substrate (3). The shape formed by the substrate (3) and the magnet plate (33) is adapted to the contour of the bevel (16). A screw hole (32) is opened in the substrate (3). A vibrator (31) is fixedly installed at the bottom outer end of the substrate (3). A forward and reverse motor (5) is fixedly installed on the lower end of the horizontal plate (2). A threaded post (51) is fixedly installed on one side of the drive shaft of the forward and reverse motor (5). The threaded post (51) is screwed to the base plate (3) through a screw hole (32). An avoidance opening (22) is provided on the lower surface of the horizontal plate (2) near the forward and reverse motor (5).
2. The powder iron eliminator for quartz sand processing according to claim 1, characterized in that: A micro switch (4) and a battery (23) are fixedly installed on the top of the horizontal plate (2). An active button (41) is fixedly installed on the bottom of the micro switch (4). A force plate (42) is fixedly installed on the bottom of the active button (41). The battery (23) is electrically connected to the micro switch (4) through a wire. The micro switch (4) is electrically connected to the vibrator (31) through a wire.
3. The powder iron eliminator for quartz sand processing according to claim 1, characterized in that: A viewing window (12) is fixedly installed on one side of the upper surface of the housing (1), and support rods (15) are fixedly installed around the bottom of the housing (1), with a positioning block fixedly installed at the bottom of the support rods (15).
4. The powder iron eliminator for quartz sand processing according to claim 1, characterized in that: An indicator sign (21) is fixedly installed on the side of the horizontal plate (2) away from the forward and reverse motor (5), and the indicator sign (21) is fixed by welding.
5. The powder iron remover for quartz sand processing according to claim 1, characterized in that: A reinforcing rib is fixedly installed at the connection between the horizontal plate (2) and the shell (1), and the reinforcing rib has a triangular structure.