Sealed constant feeder for iron removal and purification
By introducing a strong magnetic active roller and a sealing cover into the quantitative feeder, the problems of iron impurity removal and quantitative feeding in the transportation of powder materials are solved, achieving stable transportation and efficient iron removal, and improving economic benefits.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WEIFANG MINGZHU ELECTRONICS CO LTD
- Filing Date
- 2025-07-18
- Publication Date
- 2026-04-10
AI Technical Summary
Existing technologies for transporting powdered materials such as quartz sand have drawbacks, including difficulty in removing iron impurities, easy material splashing leading to environmental pollution, and low economic efficiency.
A sealed quantitative feeder for iron removal and purification was designed. It uses a circulating belt and a strong magnetic drive drum to adsorb iron impurities through a magnetic device. Combined with a sealing cover and weighing and speed measuring devices, it achieves iron removal and quantitative feeding.
It achieves stable transportation of powder materials, avoids material splashing and environmental pollution, improves iron removal efficiency and quantitative feeding accuracy, saves processes, and enhances economic benefits.
Smart Images

Figure CN224104816U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material conveying technical field, concretely is a kind of iron removal purification sealed type quantitative feeder. BACKGROUND
[0002] In prior art, material is transported by belt, when transporting material, the weight of material on the belt is measured by weight sensor arranged below the belt, to achieve the purpose of quantitative feeding.It is widely used in building materials, electric power, metallurgy, chemical industry.But when transporting quartz sand and other powder materials, since the material contains iron impurities, so after feeding, the material needs to be de-ironed by de-ironing machine to remove the iron impurities in the material.The material needs to be moved, the process is complicated, and human resources are wasted.At the same time, the powder material transported by the belt is easy to splash, pollute the environment and cause waste of material, reduce economic benefits. CONTENT OF THE UTILITY MODEL
[0003] The utility model solves the technical problem to provide a kind of iron removal purification sealed type quantitative feeder that can seal and can carry out de-ironing to material on the belt.
[0004] To solve the above technical problems, the utility model includes rack, and its structural characteristics are: the rotating belt is arranged on the rack, the driving drum and the driven drum that can drive the belt to rotate are arranged at both ends of the inner side of the belt, the sealing cover is installed on the rack, the inlet is arranged at the upper end of the sealing cover, the magnetic device that can adsorb the iron impurities in the material on the belt is installed on the rack, the outlet for collecting material and the iron impurities outlet for collecting the impurities after adsorption are arranged on the other side of the belt, and the weighing device for measuring the weight of material on the belt and the speed measuring device for measuring the rotating speed of the belt are arranged on the belt.
[0005] After the above structure is adopted, the two ends of the belt are supported by the driving drum and the driven drum, the driving drum is driven to rotate by the driving device, and then the belt is driven to rotate, and then the material on the belt is driven to move, the powder material falls from the inlet of the sealing cover to the belt, the whole is covered by the sealing cover to avoid the splashing and leakage of the material, and the pollution of the material in transportation by external dust is avoided, the iron impurities in the material are adsorbed by the magnetic device during the belt transportation process, the de-ironing process of the material is completed, the weight of the material transported in a certain time can be measured by the cooperation of the weighing device and the speed measuring device, the two processes of de-ironing and quantitative feeding are completed at the same time by adjusting the speed, the process is saved, and the efficiency is improved.
[0006] The magnetic device is a strong magnetic driving roller, the belt side is provided with a discharge port, the discharge port is located outside the driving roller, the driving roller is composed of a strong magnetic ring and a shaft to form a large strong magnetic roller, the belt moves the material to the direction of the driving roller, and the material is discharged through the discharge port, the magnetic device is a strong magnetic driving roller, the contact area of the driving roller with the belt is large, the iron impurities can be adsorbed on the belt, when the material moves to one end of the belt, the material falls under the gravity, the material falls into the discharge port, the iron impurities are adsorbed on the belt and cannot fall with the material, the effect of removing iron is achieved, the iron removal of the material is completed, the iron removal effect is ensured, and the collection and cleaning of the iron impurities are facilitated.
[0007] The discharge port is vertically downward, the iron impurity discharge port is located on the lower side of the driving roller, and the side wall of the iron impurity discharge port is inclinedly arranged, the side wall of the iron impurity discharge port gradually moves away from the discharge port from top to bottom, the discharge port is vertically downward, the material falling from the belt can be collected, the iron impurity discharge port is located on the lower side of the driving roller, when the belt moves the adsorbed iron impurities to the iron impurity discharge port, the iron impurities are scraped off by the upper side wall of the iron impurity discharge port and fall into the iron impurity discharge port, the side wall of the iron impurity discharge port is inclinedly arranged, the separate collection of the iron impurities is facilitated, and the mixing of the iron impurities with the material is avoided.
[0008] A plurality of supporting rollers are arranged between the driving roller and the driven roller, the belt is supported by the supporting rollers, the stability and stability of the belt rotation are ensured, and the transportation efficiency is ensured.
[0009] The frame is provided with a tensioning device capable of adjusting the tightness of the belt, the tightness of the belt is ensured through the adjustment of the tensioning device, the slip caused by excessive looseness is avoided, the excessive tightness is avoided to increase the friction and wear the belt, and the stability of the transmission is ensured, and the transportation efficiency is ensured.
[0010] The weight measuring device comprises a pressure sensor support mounted on the frame, a weighing supporting roller capable of being attached to the lower surface of the belt is mounted on the pressure sensor support, a pressure sensor is mounted below the weighing supporting roller, and the pressure sensor can detect the pressure borne by the weighing supporting roller.
[0011] The speed measuring device comprises an encoder and a coupling disc mounted on the main shaft of the driven roller, the rotation angle of the driving roller is converted into the rotation distance of the outer surface through the coupling disc and the encoder, the rotation distance of the belt is obtained, the rotation distance of the material is obtained, and the process of quantitative feeding is completed through cooperation with the weighing module.
[0012] The width of the inlet is 1 / 2 of the width of the belt, the material falling on the belt is ensured, and the leakage of the material is avoided.
[0013] In conclusion, the utility model has can stabilize transportation, improve efficiency, avoid material leakage and pollution and the like advantages. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a structural schematic view of the utility model;
[0015] Figure 2 It is Figure 1 It is a structural schematic view from above. DETAILED DESCRIPTION
[0016] As Figure 1 , 2 As shown in the figure, a kind of iron removal purification sealed type quantitative feeder, it includes rack 1, rack 1 is equipped with annular belt 2 capable of transporting material, two ends of inner side of belt 2 are equipped with driving drum 31 and driven drum 32 capable of supporting belt 2, driving device is installed on one side of driving drum 31, and driving device drives driving drum 31 rotation, in turn belt 2 is driven to rotate.One end of belt 2 is inlet end, and the other end is discharge end.For the convenience of description, it is assumed that Figure 1 Left side is left, and right side is right.In the embodiment, the side of belt 2 close to driven drum 32 is inlet end, and the side close to driving drum 31 is discharge end.Belt 2 on the upper side moves material from driven drum 32 to driven drum 32 rotation, i.e.belt 2 counterclockwise rotation.Belt 2 is equipped with sealing cover 4 capable of sealing transmission area.Rack 1 is equipped with magnetic device of strong magnetism, and iron impurities in material are screened by magnetic device, to realize the effect of iron removal.Sealing cover 4 is equipped with inlet 41 capable of feeding to belt 2, and inlet 41 is located at the inlet end of belt 2, and the width of inlet 41 is 3 / 4 of the width of belt 2, to ensure that material falls on belt 2, avoid the leakage of material.Rack 1 is equipped with discharge outlet 51 for collecting material after transportation and iron impurity discharge outlet 52 for collecting screened iron impurities.Material falls from inlet 41 downward, and material falls on belt 2.Driving motor drives belt 2 rotation, and belt 2 moves material, to move material to discharge outlet 51.In the process of belt 2 moving material, material passes through iron removal block, and iron removal block adsorbs iron in material, to play the role of iron removal.Sealing cover 4 is installed above belt 2, and belt 2 is sealed by sealing cover 4, to avoid material flying, ensure the efficiency of transportation, ensure the sanitary environment of work site, avoid the pollution of external dust to transported material.
[0017] As Figure 1 , 2As shown, a plurality of supporting rollers 33 are arranged below the belt 2, and are arranged in front of and behind the lower end of the upper belt 2, and are used to support the belt 2 and ensure the stability of the belt 2 during transportation. The rack 1 is provided with a tensioning device 7 which can tension the belt 2. The tensioning device 7 is arranged inside the annular belt 2. The tensioning device 7 comprises an adjustable tensioning roller which is in contact with the upper end surface of the lower end belt 2, and the tensioning roller can move up and down, so as to ensure that the lower end of the belt 2 is subjected to a downward force, and the tightness of the belt 2 is ensured, so as to avoid slipping due to looseness, and also avoid increasing friction and wearing the belt 2 due to tightness, so as to ensure the transportation efficiency and the stability of the belt 2 during transportation.
[0018] As shown in Figure 1 , 2 , the belt 2 is provided with a weighing device below, and the weighing device is arranged at the lower end of the upper belt 2, and the weighing device comprises a pressure sensor support which is mounted on the rack 1, and the pressure sensor support is provided with a weighing supporting roller which is in contact with the lower surface of the belt 2, and the weighing supporting roller is provided below with a pressure sensor, and the pressure sensor can detect the pressure borne by the weighing supporting roller, and when the belt 2 carries the materials and moves to the weighing supporting roller, the gravity of the materials applies a downward force to the weighing supporting roller, and the weighing of the materials is completed through the detection of the pressure sensor. When the materials move to the upper side of the weighing device, the weight of the materials passing through the weighing device on the belt 2 can be weighed by the weighing device. In the embodiment, the height of the upper end of the weighing supporting roller is higher than the upper ends of the driving roller 31 and the driven roller 32, so as to avoid that the supporting force of the belt 2 on the materials affects the weighing result of the materials, and the accuracy of the weighing of the materials is ensured.
[0019] As shown in Figure 1 , 2 , a speed measuring device is arranged at the driven roller 32, and the speed of the driven roller 32 is measured through the speed measuring device, and then the rotating speed of the belt 2 is known, and then the total amount of the materials transported to the discharge end by the belt 2 within a certain time is known. The speed measuring device comprises a coupling disc and an encoder which are mounted on the main shaft of the driven roller 32, and the rotating angle of the driven roller 32 is converted into distance through the encoder, and then the moving distance of the belt 2 is known. The distance between the weighing supporting roller of the weighing device and the axis of the driving roller 31 is certain. Through the rotating speed of the driven roller 32 and the weighing data of the weighing device, the rotating distance of the belt 2 within a certain time can be known, and through the data weighed by the weighing device within the same time, the weight of the materials transported to the discharge port 51 can be known.
[0020] As shown in Figure 1 , 2 , the rack 1 is provided with a control system, and the measurement data of the weighing device and the speed measuring device are input into the control system, and the control system reversely controls the driving device, adjusts the rotating speed of the roller, and then adjusts the rotating speed and the rotating distance of the belt 2, so as to ensure the quantitative feeding of the materials.
[0021] As Figure 1 , 2 shown in the present embodiment, the magnetic device is a strong magnetic active roller, the active roller 31 is composed of a strong magnetic ring and a shaft to form a large strong magnetic roller, and the magnetic field strength reaches 1500GS. The contact area between the active roller 31 and the belt 2 is large, and the iron impurities can be adsorbed on the belt 2. In other embodiments, an iron removal block can also be provided on the rack 1 to adsorb the iron impurities in the material. Compared with the iron removal block, the active roller 31 is provided with strong magnetism, which ensures the iron removal effect and facilitates the collection of iron impurities. The iron impurity discharge port 52 is provided at the lower end of the active roller 31, and the iron impurities on the belt 2 are scraped off through the upper side wall of the iron impurity discharge port 52, and the collection is completed without affecting the subsequent adsorption effect. The discharge port 51 of the belt 2 is located on one side of the active roller 31, and correspondingly, the discharge port 51 and the iron impurity discharge port 52 are also located on one side of the active roller 31. The material discharge port 51 is located on the left side of the active roller, and the discharge port 51 is an open vertical downward straight cylinder. When the material is transported to the active roller, the iron impurities in the material are adsorbed on the surface of the belt 2 by the active roller. With the rolling of the belt 2, the material rolls with the belt 2, and the material is driven by the belt 2 to the discharge port 51 and falls into the discharge port 51 under the influence of gravity. The iron impurity discharge port 52 is provided on the side wall of the discharge port 51 facing the inside. The iron impurity discharge port 52 is located on the lower side of the active roller 31, and the iron impurity discharge port 52 is an inclined pipe. The side wall of the iron impurity discharge port 52 gradually approaches the center of the rack 1 from top to bottom.
[0022] As Figure 1 , 2 shown, the upper end of the right side wall of the iron impurity discharge port 52 is scraped off by the end face of the belt 2. In the present embodiment, the adjacent boundary between the iron impurity discharge port 52 and the active roller 31 is 15cm, so as to separate the iron impurities more effectively. Since the iron impurity discharge port 52 is located on the inside of the discharge port 51, when the belt 2 rotates to the upper end of the discharge port 51, the iron impurities attached to the belt 2 are scraped off by the upper end of the side wall of the iron impurity discharge port 52 and fall into the iron impurity discharge port 52, and then slide down along the side wall of the iron impurity discharge port 52. By separately providing the discharge port 51 and the iron impurity discharge port 52, the impurities in the material can be separated from the material after transportation, realizing the iron removal process of the material, and collecting the material and the iron impurities respectively, improving the efficiency, saving the process, saving the installation space, and reducing the difficulty of collecting the material.
[0023] As Figure 1 , 2As shown, the sealing cover 4 is installed on the rack 1, and the upper space of the belt 2 is blocked by the sealing cover 4. By sealing the upper space of the belt 2, when transporting the powdery material, the material splashing is avoided through the sealing cover 4, which ensures the efficiency of the material transportation, avoids the pollution of the dust in the environment to the material, and improves the material quality.
Claims
1. A sealed doser for the purification of iron by removing it, comprising a frame (1), characterized by the fact that: The rack (1) is provided with a circulating rotating belt (2), both ends of the inner side of the belt (2) are provided with a driving drum (31) and a driven drum (32) which can drive the belt (2) to rotate, the rack (1) is provided with a sealing cover (4), the upper end of the sealing cover (4) is provided with a feeding port (41), the rack (1) is provided with a magnetic device which can adsorb iron impurities in the material on the belt (2), the other side of the belt (2) is provided with a discharge port (51) for collecting material and an iron impurity discharge port (52) for collecting adsorbed impurities, the belt (2) is provided with a weighing device (6) for measuring the weight of the material on the belt (2) and a speed measuring device for measuring the rotating speed of the belt (2).
2. The seal quanteed feeder for iron removal purification according to claim 1, characterized in that: The magnetic device is a strong magnetic driving drum (31), one side of the belt (2) is provided with a discharge port (51), the discharge port (51) is located outside the driving drum (31), the driving drum (31) is composed of a strong magnetic ring and a shaft.
3. The sealed iron removal purifier doser of claim 2, wherein: The discharge port (51) is vertically downward, the iron impurity discharge port (52) is located below the driving drum (31), and the side wall of the iron impurity discharge port (52) is inclined, the side wall of the iron impurity discharge port (52) gradually moves away from the discharge port (51) from top to bottom.
4. The seal quench feeder of claim 1 wherein: A plurality of supporting rollers (33) are arranged between the driving drum (31) and the driven drum (32).
5. The seal quench feeder of claim 1 wherein: The rack (1) is provided with a tensioning device (7) which can adjust the tightness of the belt (2).
6. The seal quipped iron removal purifier doser of claim 1 wherein: The weighing device (6) comprises a weighing supporting roller located below the belt (2), and a pressure sensor is mounted on the weighing supporting roller.
7. The seal quipped iron removal purifier doser of claim 1, wherein: The speed measuring device comprises an encoder and a coupling disc mounted on the main shaft of the driven drum (32).
8. The seal quipped iron removal purifier doser of claim 1 wherein: The width of the feeding port (41) is 3 / 4 of the width of the belt (2).