Primer brushing device for anti-corrosion pipeline production
By combining the design of spraying units and brush plates, the problem of insufficient internal corrosion protection in existing technologies has been solved, achieving efficient and uniform brushing inside the pipeline, improving the corrosion protection effect and reducing the construction difficulty.
Patent Information
- Application Number
- CN202423022420.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing anti-corrosion pipeline production equipment only provides anti-corrosion treatment to the outside of the pipeline, which is insufficient to meet the needs of transporting corrosive fluids. In particular, the inside of the pipeline faces a higher risk of corrosion due to direct contact with the fluid.
A primer application device including a spraying unit and a brush plate was designed. The spraying unit achieves uniform spraying of the inner wall of the pipe through a screw and a nozzle. The brush plate is rotated by the screw and its position is adaptively adjusted in conjunction with the adjustment component to ensure close contact with the inner wall of the pipe. The clamping component is used to fix the pipe.
It achieves efficient and uniform coating inside the pipeline, improves the anti-corrosion effect, reduces construction difficulty and cost, and improves work efficiency.
Smart Images

Figure CN223655295U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the production technical field of anticorrosive pipeline, especially to a primer brushing device for anticorrosive pipeline production. BACKGROUND
[0002] In the field of pipeline manufacturing and maintenance, anticorrosive treatment is one of the key steps to improve the service life of the pipeline and ensure the safe transmission of fluid. The traditional pipeline anticorrosive treatment mainly relies on applying anticorrosive primer on the outside of the pipeline. This method is achieved by manual brushing, spraying or dipping, and has a significant anticorrosive protection effect on the outer surface of the pipeline.
[0003] The existing CN 214812157U discloses a primer brushing device for anticorrosive pipeline production, which includes a device main body, the device main body includes a pipeline support plate and a coating box, the end surface of the device main body is fixedly connected with a base, the lower end surface of the pipeline support plate is fixedly connected with a receiving block, the receiving block and the base are fixedly connected with a spring, the lower end surface of the coating box is installed with a coating shaft, the inside of the coating shaft is penetrated by a rotating shaft, the rotating shaft penetrates the coating box on both sides, one end of the coating box is installed with a motor, the output end of the motor is connected with an output shaft, one end of the output shaft is fixedly connected with one end of the rotating shaft. The primer brushing device for anticorrosive pipeline production is installed with a spring between the pipeline support plate and the base, which can be adjusted according to the diameter of the pipeline through the spring, and then the pipeline with different diameters can be painted.
[0004] With the development of industrial technology and the increasing demand for pipeline performance, merely anticorrosive treatment on the outside of the pipeline is not enough to meet the needs of all application scenarios, especially for pipelines transporting corrosive fluids (such as chemicals, oil, natural gas, etc.), their interiors face higher corrosion risks due to direct contact with the fluid. SUMMARY
[0005] This section aims to outline some aspects of the embodiments of the present utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] In view of the above problems of the existing primer brushing device for anticorrosive pipeline production, the present utility model is proposed.
[0007] Therefore, the purpose of this utility model is to provide a primer brushing device for the production of anti-corrosion pipelines. It is suitable for solving the problem that with the development of industrial technology and the increasing requirements for pipeline performance, simply applying anti-corrosion treatment to the outside of the pipeline is no longer sufficient to meet the needs of all application scenarios, especially for pipelines that transport corrosive fluids (such as chemicals, oil, natural gas, etc.), where the inside faces a higher risk of corrosion due to direct contact with the fluid.
[0008] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a primer brushing device for the production of anti-corrosion pipes, comprising:
[0009] The main unit includes a base plate, on which a support plate is provided, and on one side of the base plate a paint bucket;
[0010] A spraying unit includes a screw with a short rod sleeved on it. A support plate is threadedly connected to the screw. The screw has a hollow interior. A primer conveying component is connected to the end of the screw away from the short rod, and the primer conveying component is connected to a paint bucket. A nozzle is provided at the end of the screw away from the primer conveying component, and the spraying direction of the nozzle is away from the axis of the screw. Multiple brush plates are provided on the short rod in a circumferential array. A drive motor is fixedly mounted on the base plate, and the output end of the drive motor is fixedly connected to the screw. The spraying unit also includes an adjustment component for adaptively adjusting the position of the brush plates and a clamping component for supporting the anti-corrosion pipe.
[0011] In a preferred embodiment of the primer brushing device for anti-corrosion pipeline production described in this utility model, the adjusting component includes a slip ring slidably sleeved on a short rod. A first rotating rod is rotatably connected to the slip ring, and a second rotating rod is rotatably connected to the short rod. The first and second rotating rods are staggered and rotatably connected at their middle positions. Limiting rods are provided at the ends of both the first and second rotating rods. A limiting frame is provided on the side of the brush plate near the short rod, and the limiting rod is located within the limiting frame and slidably connected to the limiting frame. A limiting ring is fixedly connected to the short rod, and a first spring is sleeved on the outer surface of the short rod between the limiting ring and the slip ring.
[0012] As a preferred embodiment of the primer brushing device for anti-corrosion pipeline production described in this utility model, the clamping unit includes a movable rod, the support plate has a groove inside, the movable rod is located inside the groove, multiple grooves and movable rods are provided and distributed in a circumferential array, a second spring is provided inside the groove, and a clamping plate is provided on one side of the movable rod.
[0013] As a preferred embodiment of the primer brushing device for anti-corrosion pipeline production described in this utility model, a connecting plate is rotatably connected to the support plate, an eccentric groove is provided on the connecting plate, a guide rod is fixedly connected to one side of the moving rod, and the guide rod extends into the interior of the eccentric groove.
[0014] As a preferred embodiment of the primer brushing device for anti-corrosion pipeline production described in this utility model, the base plate is provided with a guide groove, the bottom of the support plate is fixedly provided with a base, the base is located inside the guide groove, and the base and the guide groove are slidably connected.
[0015] As a preferred embodiment of the primer brushing device for the production of anti-corrosion pipes described in this utility model, a top rod is provided on the base plate, and a support plate is provided on the top rod.
[0016] The beneficial effects of this utility model are as follows: By combining the spraying unit and the brush plate, efficient and uniform brushing of the inside of the pipeline is achieved. The rotation of the screw drives the short rod and the brush plate to rotate, while the nozzle sprays the anti-corrosion primer evenly onto the inner wall of the pipeline, ensuring uniform coverage of the anti-corrosion primer and improving the anti-corrosion effect.
[0017] The adjustment components allow the brush to adaptively adjust its position according to the shape and size of the pipe's inner wall, ensuring close contact between the brush and the pipe's inner wall. This avoids uneven brushing caused by irregular pipe shapes. This adaptive adjustment function improves brushing quality while reducing restrictions on pipe shapes.
[0018] With its simple structure and convenient operation, the pipe can be placed on the support plate and clamped in place. Then, the drive motor can be started to complete the brushing operation. This simple operation method reduces the difficulty and cost of construction and improves work efficiency. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0020] Figure 1 This is a schematic diagram of the overall structure of a primer brushing device for the production of anti-corrosion pipes proposed in this utility model during use.
[0021] Figure 2 This is a schematic diagram of the overall structure of a primer brushing device for the production of anti-corrosion pipes proposed in this utility model.
[0022] Figure 3 This is a schematic diagram of the adjustment component structure of a primer brushing device for the production of anti-corrosion pipes proposed in this utility model;
[0023] Figure 4 This is a schematic diagram of the clamping component structure of a primer brushing device for the production of anti-corrosion pipes proposed in this utility model.
[0024] Figure Descriptions: 100, Main Unit; 101, Base Plate; 102, Support Plate; 200, Spraying Unit; 201, Screw; 202, Short Rod; 203, Primer Conveyor; 204, Spray Nozzle; 205, Brush Plate; 206, Drive Motor; 207, Adjustment Assembly; 208, Clamping Assembly; 2071, Slip Ring; 2072, First Rotating Rod; 2073, Second Rotating Rod; 2074, Limiting Rod; 2075, Limiting Frame; 2076, Limiting Ring; 2077, First Spring; 2081, Moving Rod; 2082, Slide Groove; 2083, Second Spring; 2084, Clamping Plate; 209, Connecting Plate; 210, Eccentric Groove; 211, Guide Rod; 103, Guide Groove; 104, Base; 105, Top Rod; 106, Support Plate; 107, Paint Bucket. Detailed Implementation
[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0028] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0029] Example
[0030] ReferenceFigures 1-4 As an embodiment of the present invention, a primer brushing device for the production of anti-corrosion pipes is provided, comprising: a main body unit 100 and a spraying unit 200.
[0031] The main unit 100 includes a base plate 101, a support plate 102 is provided on the base plate 101, and a paint bucket 107 is provided on one side of the base plate 101.
[0032] The spraying unit 200 includes a screw 201, a short rod 202 sleeved on the screw 201, a support plate 102 threadedly connected to the screw 201, and a hollow internal structure. A primer conveying component 203 is connected to the end of the screw 201 away from the short rod 202, and the primer conveying component 203 is connected to a paint bucket 107. A spray nozzle 204 is provided at the end of the screw 201 away from the primer conveying component 203, and the spraying direction of the spray nozzle 204 is away from the screw 201. A brush plate 205 is mounted on a short rod 202 at the axis. Multiple brush plates 205 are arranged in a circular array on the short rod 202. A drive motor 206 is fixedly mounted on the base plate 101, and the output end of the drive motor 206 is fixedly connected to the screw 201. The spraying unit 200 also includes an adjustment component 207 for adaptively adjusting the position of the brush plates 205, and a clamping component 208 for supporting the anti-corrosion pipe. Through the combination of the spraying unit 200 and the brush plates 205, efficient and uniform brushing of the inside of the pipe is achieved. The rotation of the screw 201 drives the short rod 202 and the brush plates 205 to rotate, while the nozzle 204 evenly sprays the anti-corrosion primer onto the inner wall of the pipe, ensuring uniform coverage of the anti-corrosion primer and improving the anti-corrosion effect.
[0033] According to one embodiment of the present invention, the adjustment component 207 includes a slip ring 2071, which is slidably sleeved on a short rod 202. A first rotating rod 2072 is rotatably connected to the slip ring 2071, and a second rotating rod 2073 is rotatably connected to the short rod 202. The first rotating rod 2072 and the second rotating rod 2073 are alternately arranged and rotatably connected at the middle position of the first rotating rod 2072 and the second rotating rod 2073. Limiting rods 2074 are provided at the ends of the first rotating rod 2072 and the second rotating rod 2073. A limiting frame 2075 is provided on the side of the brush plate 205 near the short rod 202. The limiting rod 2074 is located in the limiting frame 2075 and is slidably connected to the limiting frame 2075. A limiting ring 2076 is fixedly connected to the short rod 202. A first spring 2077 is sleeved on the outer surface of the short rod 202 between the limiting ring 2076 and the slip ring 2071.
[0034] According to one embodiment of the present invention, the clamping unit includes a movable rod 2081, a sliding groove 2082 is provided inside the support plate 102, the movable rod 2081 is located inside the sliding groove 2082, and multiple sliding grooves 2082 and movable rods 2081 are provided and distributed in a circumferential array. A second spring 2083 is provided inside the sliding groove 2082, and a clamping plate 2084 is provided on one side of the movable rod 2081.
[0035] According to one embodiment of the present invention, a connecting plate 209 is rotatably connected to the support plate 102, and an eccentric groove 210 is provided on the connecting plate 209. A guide rod 211 is fixedly connected to one side of the moving rod 2081, and the guide rod 211 extends into the interior of the eccentric groove 210.
[0036] According to one embodiment of this utility model, a guide groove 103 is provided on the base plate 101, and a base 104 is fixedly provided on the bottom of the support plate 102. The base 104 is located inside the guide groove 103, and the base 104 is slidably connected to the guide groove 103. The arrangement of the sliding groove 2082 and the base 104 can ensure that the support plate 102 on the base 104 can move horizontally stably. By manually rotating the connecting plate 209, the guide rod 211 moves closer to the screw 201, thereby driving the moving rod 2081 to slide in the guide groove 103 and compress the second spring 2083, thereby bringing the multiple clamping plates 2084 together and adhering one end of the pipe to be coated to the support plate 102. When the connecting plate 209 is released, the clamping plates 2084 spread outward under the restoring action of the second spring 2083, thereby clamping and fixing the pipe. At this time, the second spring 2083 is in a compressed state, providing sufficient clamping for the clamping plates 2084.
[0037] According to one embodiment of this utility model, a top rod 105 is provided on the base plate 101, and a support plate 106 is provided on the top rod 105. The top rod 105 and the support plate 106 provide auxiliary support for the pipeline, preventing the pipeline from tilting due to uneven weight distribution.
[0038] During use, place the pipe to be coated on the tray 106, then manually pull the slip ring 2071 to compress the first spring 2077, so that the brush plate 205 is close to the short rod 202 until it can be inserted into the pipe, and then put the pipe to be coated onto the screw 201. Release the slip ring 2071. Under the restoring action of the first spring 2077, the slip ring 2071 causes the first rotating rod 2072 to deflect, which in turn causes the second rotating rod 2073 to deflect simultaneously. This causes the brush plate 205 to move away from the short rod 202 until it is in contact with the inner wall of the pipe. Then, by manually rotating the connecting plate 209, the guide rod 211 moves closer to the screw 201, which in turn causes the moving rod 2081 to slide in the slide groove 2082 and compress the second spring 2083. This brings the multiple clamping plates 2084 together, bringing one end of the pipe to be coated against the support plate 102. Release the connecting plate 209. Under the restoring action of the second spring 2083, the clamping plates 2084 spread outward, thus clamping and fixing the pipe. At this time, the second spring 2083 is in a compressed state, providing sufficient clamping force for the clamping plates 2084.
[0039] Power is switched on, and drive motor 206 is started. The output end of drive motor 206 is fixedly connected to screw 201 via a coupling, driving screw 201 to rotate. The rotational motion of screw 201 is transmitted to support plate 102 through threaded connection, causing support plate 102 to move horizontally under the constraint of base 104 and guide groove 103. As screw 201 rotates, short rod 202 and brush plate 205 also rotate. Primer delivery component 203 draws anti-corrosion primer from paint bucket 107 and delivers it to spray head 204 through the hollow structure inside screw 201. Rotating spray head 204 evenly sprays anti-corrosion primer onto the rotating inner wall of pipe, forming a uniform anti-corrosion layer. While spraying with spray head 204, brush plate 205 also rotates and brushes onto the inner wall of pipe. Due to the presence of adjustment component 207, brush plate 205 can adaptively adjust its position according to the shape and size of the inner wall of pipe, ensuring that brush plate 205 is in close contact with the inner wall of pipe. This close contact allows for more even brushing and improves the anti-corrosion effect.
[0040] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A primer brushing device for the production of anti-corrosion pipes, characterized in that, include: The main unit (100) includes a base plate (101), on which a support plate (102) is provided, and a paint bucket (107) is provided on one side of the base plate (101); A spraying unit (200) includes a screw (201) with a short rod (202) sleeved on it. A support plate (102) is threadedly connected to the screw (201). The screw (201) has a hollow interior. A primer conveyor (203) is connected to the end of the screw (201) away from the short rod (202). The primer conveyor (203) is connected to a paint bucket (107). A nozzle (204) is provided at the end of the screw (201) away from the primer conveyor (203). The spraying direction of the nozzle (204) is away from the screw (201). The short rod (202) is provided with a brush plate (205) at the axis of 01. Multiple brush plates (205) are provided and distributed in a circular array on the short rod (202). A drive motor (206) is fixedly provided on the base plate (101). The output end of the drive motor (206) is fixedly connected to the screw (201). The spraying unit (200) also includes an adjustment component (207) for adaptively adjusting the position of the brush plate (205). The spraying unit (200) also includes a clamping component (208) for supporting the anti-corrosion pipe.
2. The primer brushing device for anti-corrosion pipeline production according to claim 1, characterized in that: The adjustment assembly (207) includes a slip ring (2071), which is slidably sleeved on a short rod (202). A first rotating rod (2072) is rotatably connected to the slip ring (2071), and a second rotating rod (2073) is rotatably connected to the short rod (202). The first rotating rod (2072) and the second rotating rod (2073) are staggered, and are rotatably connected at the middle position of the first rotating rod (2072) and the second rotating rod (2073). Each end of the brush plate (205) is provided with a limiting rod (2074). A limiting frame (2075) is provided on the side of the brush plate (205) near the short rod (202). The limiting rod (2074) is located in the limiting frame (2075). The limiting rod (2074) is slidably connected to the limiting frame (2075). A limiting ring (2076) is fixedly connected to the short rod (202). A first spring (2077) is sleeved on the outer surface of the short rod (202) between the limiting ring (2076) and the slip ring (2071).
3. A primer brushing device for anti-corrosion pipeline production according to claim 2, characterized in that: It also includes a clamping unit, which includes a moving rod (2081). The support plate (102) has a groove (2082) inside. The moving rod (2081) is located inside the groove (2082). There are multiple grooves (2082) and moving rods (2081) arranged in a circumferential array. A second spring (2083) is provided inside the groove (2082). A clamping plate (2084) is provided on one side of the moving rod (2081).
4. A primer brushing device for the production of anti-corrosion pipes according to claim 3, characterized in that: A connecting plate (209) is rotatably connected to the support plate (102). An eccentric groove (210) is provided on the connecting plate (209). A guide rod (211) is fixedly connected to one side of the moving rod (2081). The guide rod (211) extends into the interior of the eccentric groove (210).
5. A primer brushing device for the production of anti-corrosion pipes according to claim 4, characterized in that: The base plate (101) is provided with a guide groove (103), and the bottom of the support plate (102) is fixedly provided with a base (104). The base (104) is located inside the guide groove (103), and the base (104) is slidably connected to the guide groove (103).
6. A primer brushing device for the production of anti-corrosion pipes according to claim 5, characterized in that: A top rod (105) is provided on the base plate (101), and a support plate (106) is provided on the top rod (105).
Citation Information
Patent Citations
Primer brushing device for anti-corrosion pipeline production
CN214812157U