Cleaning and drying device for brake disc production
By designing a combination of cleaning tank, feeding assembly, spraying assembly and drying assembly, the problem of low efficiency in material loading, transportation and cleaning and drying in brake disc production is solved, realizing efficient loading and unloading, transportation, cleaning and drying processes, and improving production efficiency and cleaning effect.
Patent Information
- Application Number
- CN202422771782.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing cleaning and drying equipment for brake disc production cannot effectively load and transport brake discs, resulting in low efficiency and inefficient cleaning and drying.
A device was designed that includes a cleaning tank, a feeding assembly, a spraying assembly, a drying assembly, and a clamping system. The brake disc is fixed by a hydraulic rod and clamping blocks, the loading and unloading are realized by a guide rail frame and a threaded rod, the cleaning is carried out by the spraying assembly and the cleaning brush, and the drying is carried out by a blower and a drying tank.
It enables efficient loading, unloading, transportation, cleaning, and drying of brake discs, improving production efficiency, reducing labor intensity, and enhancing cleaning and drying effects.
Smart Images

Figure CN223655566U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of brake disc manufacturing technology, and in particular to a cleaning and drying device for brake disc manufacturing. Background Technology
[0002] A brake disc is a metal disc made of alloy steel and fixed to the wheel. It rotates with the wheel. When the brake is applied during vehicle operation, the brake caliper clamps the brake disc to slow down or stop the vehicle. There are many types of brake discs, characterized by thin walls and a core formed from sand. Different types of brake discs vary in disc diameter, disc thickness, and the gap between the discs. The thickness and height of the disc hub also vary. In the production process of existing brake discs, it is inevitable that some stains will remain on the surface of the disc. The brake discs need to be cleaned and dried to ensure their dryness after cleaning. Therefore, a cleaning and drying device for brake disc production is needed.
[0003] Chinese patent document CN215466364U discloses a cleaning and drying device for brake disc production. Addressing the problems of high labor intensity and low production efficiency in existing technologies, the following solution is proposed: It includes a housing, with a horizontal plate fixedly connected inside the housing, and a vertical cylinder fixedly connected to the top of the horizontal plate, the top of the vertical cylinder extending to the top of the housing. This utility model has a reasonable and stable structure, is simple to operate, and not only effectively achieves automatic cleaning of brake discs, ensuring the cleaning effect and reducing the labor intensity of operators, but also automatically transports and dries the cleaned brake discs, effectively saving cleaning and drying time, improving the cleaning and drying efficiency of brake discs, and is easy to promote and use.
[0004] The existing technology has the following problems:
[0005] The cleaning and drying equipment used in brake disc production cannot effectively transport brake discs during operation, resulting in low efficiency and affecting its use. Furthermore, the equipment cannot effectively clean and dry the brake discs quickly, leading to low cleaning efficiency. Utility Model Content
[0006] This invention provides a cleaning and drying device for brake disc production to solve the problems mentioned in the background art.
[0007] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0008] A cleaning and drying device for brake disc production includes a cleaning chamber, a fixing box fixedly connected to the right side of the cleaning chamber, an observation window fixedly connected to the front of the cleaning chamber, a drying component fixedly connected to the left side of the cleaning chamber, a feeding component fixedly connected to the inner cavity of the upper part of the cleaning chamber, a water tank fixedly connected to the upper surface of the cleaning chamber, and two symmetrical spraying components fixedly connected to the front and rear parts of the lower surface of the water tank. The outer walls of the two spraying components are respectively fixedly connected to the inner cavities of the front and rear parts of the cleaning chamber.
[0009] Preferably, the feeding assembly includes a guide rail frame, the outer wall of which is fixedly connected to the inner cavity of the upper part of the cleaning tank, a movable block slidably connected to the inner wall of the guide rail frame, a driving assembly fixedly connected to the inner cavity of the left part of the guide rail frame, threaded rods fixedly connected to the right side of the bevel gears at the front and rear parts of the driving assembly, the outer walls of the left and right parts of the two threaded rods being rotatably connected to the inner cavities of the front and rear parts of the guide rail frame respectively, the outer walls of the middle parts of the two threaded rods being threadedly connected to the inner cavities of the front and rear parts of the movable block respectively, and cleaning assemblies being rotatably connected to the inner cavities of the front and rear parts of the cleaning tank, with the two cleaning assemblies located at the front and rear sides of the guide rail frame.
[0010] Preferably, the spray assembly includes two conveying pipes, the upper surfaces of the two conveying pipes are fixedly connected to the lower surface of the water tank, the outer walls of the two conveying pipes are fixedly connected to the inner cavity of the cleaning tank, and a spraying inclined plate is fixedly connected to the lower surface of the two conveying pipes, with the spraying inclined plate located on the side of the cleaning assembly away from the guide rail frame, and the outer wall of the spraying inclined plate is fixedly connected to the inner cavity of the cleaning tank.
[0011] Preferably, a hydraulic rod is fixedly connected to the inner cavity of the movable block, a fixed frame is fixedly connected to the output end of the hydraulic rod, a hydraulic rod is fixedly connected to the inner cavity of the lower part of the fixed frame, a limit frame is fixedly connected to the output end of the hydraulic rod, the outer wall of the limit frame is slidably connected to the inner cavity of the lower part of the fixed frame, and clamping blocks are fixedly connected to the lower surfaces of the left and right parts of the limit frame.
[0012] Preferably, the outer walls of the left and right guide rods of the fixed frame are respectively movably sleeved with the inner cavity of the moving block, and rubber pads are fixedly connected to the opposite surfaces of the clamping block and the lower part of the fixed frame.
[0013] Preferably, the cleaning assembly includes a motor, the upper surface of which is fixedly connected to the inner cavity of the cleaning tank, a belt assembly fixedly connected to the output end of the motor, a fixed shaft fixedly connected to the lower surface of the three gears in the middle of the belt assembly, and a cleaning brush fixedly connected to the outer wall of each of the three fixed shafts.
[0014] Preferably, the drying assembly includes a blower housing, the right side of which is fixedly connected to the left side of the cleaning box, a drying box fixedly connected to the upper surface of the blower housing, the right side of which is fixedly connected to the left side of the cleaning box, an air duct fixedly connected to the rear of the blower housing, an exhaust port fixedly connected to the front of the upper part of the air duct, the outer wall of the exhaust port fixedly connected to the inner cavity of the rear part of the drying box, and a side door rotatably connected to the left side of the drying box.
[0015] Preferably, a limiting mesh frame is fixedly connected to the bottom of the inner cavity of the drying box, and four limiting posts are fixedly connected to the front and rear sides of the inner cavity of the drying box, and waterproof sponge pads are fixedly connected to the opposite surfaces of the eight limiting posts.
[0016] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:
[0017] This utility model provides a cleaning and drying device for brake disc production. Through the action of hydraulic rod two and clamping block, the brake disc can be clamped and fixed. Then, through the action of guide rail frame, moving block, threaded rod and drive assembly, the fixed brake disc can be moved from the inner cavity of the fixing box to the inner cavity of the cleaning box for cleaning. After cleaning, it is then moved to the inner cavity of the drying box for drying, thereby facilitating the loading and unloading of brake discs and improving work efficiency.
[0018] This utility model provides a cleaning and drying device for brake disc production. First, through the action of the conveying pipe and the spraying inclined plate, the liquid in the inner cavity of the water tank can be sprayed onto the outer wall of the brake disc. Then, through the action of the motor, belt assembly, fixed shaft and cleaning brush, the brake disc can be cleaned as it moves from the inner cavity of the cleaning tank, thus cleaning the outer wall of the brake disc. Then, under the action of the blower box, drying box and air duct, the cleaned brake disc can be dried, making it easy to use. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0021] Figure 3 This is a schematic diagram of the structure of the spray assembly of this utility model;
[0022] Figure 4 This is a cross-sectional view of the feeding assembly of this utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the limiting frame of this utility model;
[0024] Figure 6 This is a top view of the cleaning assembly of this utility model;
[0025] Figure 7 This is a cross-sectional view of the drying component of this utility model.
[0026] In the diagram: 1. Cleaning box; 2. Fixing box; 3. Drying assembly; 4. Water tank; 5. Spray assembly; 6. Feeding assembly; 7. Observation window; 31. Blower box; 32. Drying box; 33. Air duct; 34. Exhaust outlet; 35. Limiting frame; 36. Limiting post; 37. Side door; 51. Conveying pipe; 52. Spraying ramp; 61. Guide rail frame; 62. Moving block; 63. Threaded rod; 64. Drive assembly; 65. Cleaning assembly; 651. Motor; 652. Belt assembly; 653. Fixed shaft; 654. Cleaning brush; 66. Hydraulic rod one; 67. Fixing frame; 68. Hydraulic rod two; 69. Limiting frame; 610. Clamping block. Detailed Implementation
[0027] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0028] like Figure 1 As shown, a cleaning and drying device for brake disc production includes a cleaning box 1, a fixed box 2 fixedly connected to the right side of the cleaning box 1, an observation window 7 fixedly connected to the front of the cleaning box 1, a drying component 3 fixedly connected to the left side of the cleaning box 1, a feeding component 6 fixedly connected to the inner cavity of the upper part of the cleaning box 1, a water tank 4 fixedly connected to the upper surface of the cleaning box 1, and two symmetrical spray components 5 fixedly connected to the front and rear parts of the lower surface of the water tank 4. The outer walls of the two spray components 5 are respectively fixedly connected to the inner cavities of the front and rear parts of the cleaning box 1.
[0029] First, the brake disc is placed into the inner cavity of the fixing box 2. Then, under the action of the feeding assembly 6, the brake disc is clamped and fixed, and then moved from the inner cavity of the fixing box 2 to the inner cavity of the cleaning box 1. At this time, through the action of the two spraying assemblies 5, the liquid in the inner cavity of the water tank 4 can be sprayed onto the outer wall of the brake disc. Then, with the cooperation of the internal feeding assembly 6, the brake disc is cleaned. The observation window 7 allows the staff to observe the internal cleaning process. After the cleaning is completed, under the action of the feeding assembly 6, the brake disc is moved to the left into the inner cavity of the drying assembly 3 for drying.
[0030] like Figure 2As shown, the feeding assembly 6 includes a guide rail frame 61. The outer wall of the guide rail frame 61 is fixedly connected to the inner cavity of the upper part of the cleaning tank 1. A moving block 62 is slidably connected to the inner wall of the guide rail frame 61. A drive assembly 64 is fixedly connected to the inner cavity of the left part of the guide rail frame 61. Threaded rods 63 are fixedly connected to the right side of the bevel gears at the front and rear parts of the drive assembly 64. The outer walls of the left and right parts of the two threaded rods 63 are rotatably connected to the inner cavities of the front and rear parts of the guide rail frame 61, respectively. The outer walls of the middle part of the two threaded rods 63 are threadedly connected to the inner cavities of the front and rear parts of the moving block 62, respectively. Cleaning assemblies 65 are rotatably connected to the inner cavities of the front and rear parts of the cleaning tank 1, and the two cleaning assemblies 65 are located at the front and rear sides of the guide rail frame 61.
[0031] The two threaded rods 63 are rotated by the motor and bevel gear inside the drive assembly 64, which allows the moving block 62 to move under the action of the guide rail frame 61. This makes it easy to move the fixed brake disc from the inner cavity of the fixed box 2 to the inner cavity of the cleaning box 1 for cleaning. After cleaning, it is then moved to the inner cavity of the drying box 32 for drying, which facilitates use and improves work efficiency.
[0032] like Figure 3 As shown, the spray assembly 5 includes two conveying pipes 51. The upper surfaces of the two conveying pipes 51 are fixedly connected to the lower surface of the water tank 4. The outer walls of the two conveying pipes 51 are fixedly connected to the inner cavity of the cleaning tank 1. A spraying inclined plate 52 is fixedly connected to the lower surface of the two conveying pipes 51, and the spraying inclined plate 52 is located on the side of the cleaning assembly 65 away from the guide rail frame 61. The outer wall of the spraying inclined plate 52 is fixedly connected to the inner cavity of the cleaning tank 1.
[0033] The water pump allows the liquid in the inner cavity of the water tank 4 to enter the inner cavity of the spray plate 52 through the delivery pipe 51. Then, under the action of the spray plate 52, the liquid can be sprayed onto the outer wall of the brake disc, thereby working with the cleaning brush 654 to clean the outer wall of the brake disc.
[0034] like Figure 4 As shown, a hydraulic rod 66 is fixedly connected to the inner cavity of the movable block 62. A fixed frame 67 is fixedly connected to the output end of the hydraulic rod 66. A hydraulic rod 68 is fixedly connected to the inner cavity of the lower part of the fixed frame 67. A limit frame 69 is fixedly connected to the output end of the hydraulic rod 68. The outer wall of the limit frame 69 is slidably connected to the inner cavity of the lower part of the fixed frame 67. Clamping blocks 610 are fixedly connected to the lower surfaces of the left and right parts of the limit frame 69.
[0035] The hydraulic rod 68 and the limiting frame 69 enable the two clamping blocks 610 to move closer to the fixed frame 67, thereby clamping and fixing the brake disc under the action of the fixed frame 67. Then, under the action of the hydraulic rod 66, the fixed frame 67 can drive the brake disc to move upward, thus facilitating the loading and unloading of the brake disc.
[0036] like Figure 5 As shown, the outer walls of the guide rods on the left and right sides of the fixed frame 67 are movably connected to the inner cavity of the moving block 62, and rubber pads are fixedly connected to the opposite surfaces of the clamping block 610 and the lower part of the fixed frame 67.
[0037] The rubber pads prevent the clamping block 610 and the fixing bracket 67 from damaging the outer wall of the brake disc when clamping and fixing it, thus providing protection.
[0038] like Figure 6 As shown, the cleaning assembly 65 includes a motor 651. The upper surface of the motor 651 is fixedly connected to the inner cavity of the cleaning box 1. The output end of the motor 651 is fixedly connected to a belt assembly 652. The lower surfaces of the three gears in the middle of the belt assembly 652 are all fixedly connected to a fixed shaft 653. The outer walls of the three fixed shafts 653 are all fixedly connected to a cleaning brush 654.
[0039] The motor 651 causes the gear in the middle of the output belt assembly 652 to rotate, which in turn drives the gears on both sides to rotate under the action of the toothed belt. Under the action of the three gears inside the belt assembly 652, the three fixed shafts 653 below can drive the three cleaning brushes 654 to rotate and move, thereby cleaning the outer wall of the brake disc.
[0040] like Figure 7 As shown, the drying assembly 3 includes a blower box 31. The right side of the blower box 31 is fixedly connected to the left side of the cleaning box 1. A drying box 32 is fixedly connected to the upper surface of the blower box 31. The right side of the drying box 32 is fixedly connected to the left side of the cleaning box 1. A duct 33 is fixedly connected to the rear of the blower box 31. An exhaust port 34 is fixedly connected to the front of the upper part of the duct 33. The outer wall of the exhaust port 34 is fixedly connected to the inner cavity of the rear part of the drying box 32. A side door 37 is rotatably connected to the left side of the drying box 32.
[0041] The brake disc is dried in the inner cavity of the drying chamber 32 by the action of the blower box 31, the air duct 33 and the exhaust port 34. After the drying is completed, the left side door 37 can be opened to take out the dried brake disc.
[0042] A limiting mesh frame 35 is fixedly connected to the bottom of the inner cavity of the drying oven 32. Four limiting posts 36 are fixedly connected to the front and rear sides of the inner cavity of the drying oven 32. Waterproof sponge pads are fixedly connected to the opposite surfaces of the eight limiting posts 36.
[0043] The brake disc is confined within the drying chamber 32 by the limiting post 36 and the limiting mesh frame 35. Excess moisture can be drained into the cleaning chamber 1 through the gaps inside the limiting mesh frame 35. The waterproof sponge pad prevents the brake disc from colliding with the limiting post 36 when it is being dried by wind, thus providing protection.
[0044] The working principle of this utility model is as follows: First, the brake disc is placed in the inner cavity of the fixing box 2. Then, through the action of the hydraulic rod 68 and the limiting frame 69, the two clamping blocks 610 can move closer to the fixing frame 67, thereby clamping and fixing the brake disc under the action of the fixing frame 67. Next, under the action of the hydraulic rod 66, the fixing frame 67 can drive the brake disc to move upward. Then, through the action of the motor and bevel gear inside the drive assembly 64, the two threaded rods 63 can rotate, thereby allowing the moving block 62 to move under the action of the guide rail frame 61. Thus, during use, it is convenient to move the fixed brake disc from the inner cavity of the fixing box 2 to the inner cavity of the cleaning tank 1. At this time, through the action of the water pump, the liquid in the inner cavity of the water tank 4 can enter the inner cavity of the spray plate 52 through the delivery pipe 51. Then, under the action of the spray plate 52, The liquid is sprayed onto the outer wall of the brake disc. Then, the motor 651 rotates the gear in the middle of the output belt assembly 652, which in turn drives the gears on both sides to rotate. Under the action of the three gears inside the belt assembly 652, the three fixed shafts 653 below drive the three cleaning brushes 654 to rotate and move, thereby cleaning the outer wall of the brake disc. The cleaning process can be observed by the staff through the observation window 7. After cleaning, the brake disc is moved to the left into the inner cavity of the drying assembly 3 by the action of the moving block 62. The brake disc is dried in the inner cavity of the drying chamber 32 by the action of the blower box 31, the air duct 33 and the exhaust port 34. After the drying is completed, the left side door 37 can be opened to remove the dried brake disc.
[0045] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A cleaning and drying device for brake disc production, comprising a cleaning tank (1), characterized in that: A fixed box (2) is fixedly connected to the right side of the cleaning box (1), an observation window (7) is fixedly connected to the front of the cleaning box (1), a drying component (3) is fixedly connected to the left side of the cleaning box (1), a feeding component (6) is fixedly connected to the inner cavity of the upper part of the cleaning box (1), a water tank (4) is fixedly connected to the upper surface of the cleaning box (1), and two symmetrical spray components (5) are fixedly connected to the front and rear parts of the lower surface of the water tank (4). The outer walls of the two spray components (5) are fixedly connected to the inner cavities of the front and rear parts of the cleaning box (1) respectively. The feeding assembly (6) includes a guide rail frame (61), the outer wall of the guide rail frame (61) is fixedly connected to the inner cavity of the upper part of the cleaning box (1), the inner wall of the guide rail frame (61) is slidably connected to a moving block (62), the inner cavity of the left part of the guide rail frame (61) is fixedly connected to a drive assembly (64), the right side of the bevel gears of the front and rear parts of the drive assembly (64) is fixedly connected to threaded rods (63), the outer walls of the left and right parts of the two threaded rods (63) are respectively rotatably connected to the inner cavities of the front and rear parts of the guide rail frame (61), the outer walls of the middle part of the two threaded rods (63) are respectively threadedly connected to the inner cavities of the front and rear parts of the moving block (62), and the inner cavities of the front and rear parts of the cleaning box (1) are rotatably connected to cleaning assemblies (65) and the two cleaning assemblies (65) are located on the front and rear sides of the guide rail frame (61); The spray assembly (5) includes two conveying pipes (51), the upper surfaces of the two conveying pipes (51) are fixedly connected to the lower surface of the water tank (4), the outer walls of the two conveying pipes (51) are fixedly connected to the inner cavity of the cleaning tank (1), and a spraying inclined plate (52) is fixedly connected to the lower surface of the two conveying pipes (51). The spraying inclined plate (52) is located on the side of the cleaning assembly (65) away from the guide rail frame (61). The outer wall of the spraying inclined plate (52) is fixedly connected to the inner cavity of the cleaning tank (1).
2. The cleaning and drying device for brake disc production according to claim 1, characterized in that: The inner cavity of the movable block (62) is fixedly connected to a hydraulic rod one (66), the output end of the hydraulic rod one (66) is fixedly connected to a fixed frame (67), the inner cavity of the lower part of the fixed frame (67) is fixedly connected to a hydraulic rod two (68), the output end of the hydraulic rod two (68) is fixedly connected to a limit frame (69), the outer wall of the limit frame (69) is slidably connected to the inner cavity of the lower part of the fixed frame (67), and clamping blocks (610) are fixedly connected to the lower surfaces of the left and right parts of the limit frame (69).
3. The cleaning and drying device for brake disc production according to claim 2, characterized in that: The outer walls of the left and right guide rods of the fixed frame (67) are respectively movably sleeved with the inner cavity of the moving block (62), and the opposite surfaces of the clamping block (610) and the lower part of the fixed frame (67) are fixedly connected with rubber pads.
4. The cleaning and drying device for brake disc production according to claim 1, characterized in that: The cleaning assembly (65) includes a motor (651), the upper surface of which is fixedly connected to the inner cavity of the cleaning tank (1), and a belt assembly (652) is fixedly connected to the output end of the motor (651). The lower surfaces of the three gears in the middle of the belt assembly (652) are all fixedly connected to a fixed shaft (653), and the outer walls of the three fixed shafts (653) are all fixedly connected to a cleaning brush (654).
5. The cleaning and drying device for brake disc production according to claim 1, characterized in that: The drying assembly (3) includes a blower box (31), the right side of which is fixedly connected to the left side of the cleaning box (1), a drying box (32) is fixedly connected to the upper surface of the blower box (31), the right side of which is fixedly connected to the left side of the cleaning box (1), a duct (33) is fixedly connected to the rear of the blower box (31), an exhaust port (34) is fixedly connected to the front of the upper part of the duct (33), the outer wall of the exhaust port (34) is fixedly connected to the inner cavity of the rear part of the drying box (32), and a side door (37) is rotatably connected to the left side of the drying box (32).
6. The cleaning and drying apparatus for brake disc production according to claim 5, characterized in that: The bottom of the inner cavity of the drying box (32) is fixedly connected to a limiting mesh frame (35), and four limiting posts (36) are fixedly connected to the front and rear sides of the inner cavity of the drying box (32). Waterproof sponge pads are fixedly connected to the opposite surfaces of the eight limiting posts (36).
Citation Information
Patent Citations
Cleaning and drying device for brake disc production
CN215466364U