Material barrel excess material cleaning and collecting device for foamed plastic production
By designing a combination of cleaning components and curved clamps, the automated cleaning of material buckets used in foam plastic production was achieved, solving the problem of poor cleaning effect of existing equipment and improving cleaning efficiency and stability.
Patent Information
- Application Number
- CN202520231631.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-14
AI Technical Summary
Existing cleaning devices for residual material in material buckets used in foam plastic production have poor cleaning effects and are cumbersome to operate, making it difficult to efficiently remove materials adhering to the inside of the material buckets.
A device including a cleaning component is designed. It utilizes components such as an electric adjusting rod, a conveyor belt, a scraper, and an arc-shaped clamp. The conveyor belt is driven to rotate by a motor, the scraper rotates to clean the inner wall of the material bucket, and the arc-shaped clamp fixes the material bucket, thus achieving automated cleaning.
It improves the efficiency and quality of cleaning residual materials inside the material bin, ensures the cleaning effect on the inner wall of the material bin, simplifies the operation process, and improves cleaning efficiency and stability.
Smart Images

Figure CN223655595U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of waste material cleaning technology, specifically a waste material cleaning and collection device for material buckets used in foam plastic production. Background Technology
[0002] Foamed plastics are a type of polymer material formed by dispersing a large number of gas micropores in solid plastic. They have the characteristics of being lightweight, heat-insulating, sound-absorbing, and shock-absorbing, and their dielectric properties are superior to those of the matrix resin. They have a wide range of applications, and almost all kinds of plastics can be made into foamed plastics. Foaming molding has become an important field in plastic processing. The materials used for foamed plastics are stored and transported in material barrels. When the material needs to be removed from the material barrels, the collection device usually vibrates the material barrels to remove the material, but some material will still be attached inside, which is difficult to remove. Manual removal of the material inside the material barrels is still required, which is relatively troublesome and has poor removal efficiency and effect. Such material barrel residual cleaning and collection devices used in foamed plastic production have poor cleaning effect. Utility Model Content
[0003] In view of the above situation and to overcome the defects of the prior art, this utility model provides a waste material cleaning and collection device for foam plastic production material buckets, which effectively solves the problem of poor cleaning effect of the current waste material cleaning and collection devices for foam plastic production material buckets.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a waste material cleaning and collection device for foam plastic production material buckets, including a base, a collection groove at the upper end of the base, a cleaning component connected to one side of the inside of the collection groove, electric adjusting rods connected to all four sides of the upper end of the base, a fixing sleeve connected to one end of the electric adjusting rod, the cleaning component including a rotating shaft installed at the bottom of the inside of the collection groove, the lower end of the rotating shaft extending through into the inside of the base, and a first pulley sleeved on the outer side of the rotating shaft.
[0005] Preferably, a conveyor belt is fitted around the first pulley, with one end of the conveyor belt extending through to the outside of the base. A second pulley is embedded inside the conveyor belt, and a motor is connected to the upper end of the second pulley. One end of the motor is connected to one side of the base.
[0006] Preferably, a bidirectional electric telescopic rod is connected to one side of the inside of the rotating shaft, and a movable plate is connected to both ends of the bidirectional electric telescopic rod. Push rods are rotatably connected to both sides of the movable plate.
[0007] Preferably, one end of the push rod extends through to the outside of the rotating shaft and is connected to a scraper, and one end of the scraper is arranged in an arc shape.
[0008] Preferably, both ends of the inner side of the fixed sleeve are connected to threaded rods, one end of the threaded rod is connected to an arc-shaped clamp, and a rotating sleeve is fitted on the outer side of the threaded rod, with one end of the rotating sleeve rotatably connected to the outer side of the fixed sleeve.
[0009] Compared with the prior art, the beneficial effects of this utility model are:
[0010] (1) In this utility model, by setting up the cleaning component, the two-way electric telescopic rod retracts and drives the two moving plates to move towards the center at the same time, so that the scraper contacts the inner wall of the material bucket. At this time, the motor drives the second pulley to rotate, and through the transmission action of the conveyor belt, the rotating shaft drives the scraper to rotate, thereby scraping and cleaning the inner wall of the material bucket, improving cleaning efficiency and quality, and ensuring the cleaning effect of residual material inside the material bucket.
[0011] (2) By setting up a rotating sleeve, an arc-shaped clamping plate and a threaded rod, the material bucket is clamped and fixed to ensure the stability of the material bucket during processing. Attached Figure Description
[0012] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0013] In the attached diagram:
[0014] Figure 1 This is a front view of a waste material collection and cleaning device for foam plastic production.
[0015] Figure 2 This is a schematic diagram of the cleaning component of this utility model;
[0016] Figure 3 This is a schematic diagram of the connection structure of the scraper of this utility model;
[0017] Figure 4 This is a schematic diagram of the connection structure of the rotating sleeve of this utility model.
[0018] In the diagram: 1. Base; 2. Collection trough; 3. Cleaning assembly; 31. Rotating shaft; 32. First pulley; 33. Conveyor belt; 34. Second pulley; 35. Motor; 36. Bidirectional electric telescopic rod; 37. Moving plate; 38. Push rod; 39. Scraper; 4. Electric adjusting rod; 5. Fixing sleeve; 6. Threaded rod; 7. Arc-shaped clamp; 8. Rotating sleeve. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with specific embodiments.
[0020] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0021] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.
[0022] This application discloses a device for cleaning and collecting residual materials from material buckets used in foam plastic production. (Refer to...) Figure 1-3 The system includes a base 1, a collection trough 2 at the top of the base 1, which collects and piles up the scraped material. A cleaning component 3 is connected to one side inside the collection trough 2. Electric adjustment rods 4 are connected to all four sides of the top of the base 1. The electric adjustment rods 4 drive the fixed sleeve 5 to move up or down. One end of the electric adjustment rods 4 is connected to the fixed sleeve 5.
[0023] The cleaning assembly 3 includes a rotating shaft 31 installed at the bottom of the collection tank 2. The lower end of the rotating shaft 31 extends through to the interior of the base 1. A first pulley 32 is fitted on one side of the rotating shaft 31, and a conveyor belt 33 is fitted on the outside of the first pulley 32. The conveyor belt 33 has a transmission function, driving the rotating shaft 31 to rotate. One end of the conveyor belt 33 extends through to the outside of the base 1, and a second pulley 34 is embedded in the inner side of the conveyor belt 33. A motor 35 is connected to the upper end of the second pulley 34, driving the second pulley 34 to rotate. One end of the motor 35 is connected to one side of the base 1. Next, a bidirectional electric telescopic rod 36 is connected to one side inside the rotating shaft 31. The bidirectional electric telescopic rod 36 drives two moving plates 37 to move towards the center simultaneously. The moving plates 37 drive the push rod 38 to move, and the push rod 38 pushes the scraper 39 to move, so that the scraper 39 contacts the inner wall of the material bucket. The bidirectional electric telescopic rod 36 is connected to the moving plates 37 at both ends. The push rod 38 is rotatably connected to both sides of the moving plates 37. One end of the push rod 38 extends through to the outside of the rotating shaft 31 and is connected to the scraper 39. The scraper 39 rotates to clean the material on the inner wall of the material bucket. One end of the scraper 39 is set with an arc-shaped structure.
[0024] Reference Figure 4Both ends of the inner side of the fixed sleeve 5 are connected to threaded rods 6. One end of the threaded rod 6 is connected to an arc-shaped clamping plate 7. The arc-shaped clamping plate 7 is designed to fit the outside of the material bucket, making it more secure. A rotating sleeve 8 is fitted on the outer side of the threaded rod 6. The rotating sleeve 8 is threadedly connected to the threaded rod 6. Rotating the rotating sleeve 8 causes the threaded rod 6 to move. The threaded rod 6 causes the arc-shaped clamping plate 7 to clamp and fix the material bucket. One end of the rotating sleeve 8 is rotatably connected to the outer side of the fixed sleeve 5.
[0025] The implementation principle of the residual material cleaning and collection device for foam plastic production in this embodiment is as follows: In use, the material bucket is placed upside down inside the fixed sleeve 5, and the rotating sleeve 8 is rotated so that the two arc-shaped clamps 7 clamp and fix the material bucket. The material bucket is moved downward by the electric adjusting rod 4 so that the rotating shaft 31 is located inside the material bucket. The bidirectional electric telescopic rod 36 retracts and drives the two moving plates 37 to move towards the center at the same time. The moving plates 37 drive the push rod 38 to move, and the push rod 38 pushes the scraper 39 to move, so that the scraper 39 contacts the inner wall of the material bucket. At this time, the motor 35 drives the second pulley 34 to rotate. Through the transmission action of the conveyor belt 33, the rotating shaft 31 drives the scraper 39 to rotate, thereby scraping and cleaning the inner wall of the material bucket, improving cleaning efficiency and quality, and ensuring the cleaning effect of residual material inside the material bucket.
[0026] The motor model can be YE2-6344-37KW. Electric adjusting rods and bidirectional electric telescopic rods are existing technologies and are widely used in society. The specific models of electric adjusting rods and bidirectional electric telescopic rods can be selected according to actual production needs and costs, so they will not be described in detail. All electrical components mentioned in this application are connected to an external power supply and control switch during use.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for cleaning and collecting residual materials from material buckets used in foam plastic production, comprising a base (1), characterized in that: The upper end of the base (1) is provided with a collection groove (2), and a cleaning component (3) is connected to one side inside the collection groove (2). Electric adjustment rods (4) are connected to all four sides of the upper end of the base (1). One end of the electric adjustment rod (4) is connected to a fixing sleeve (5). The cleaning component (3) includes a rotating shaft (31) installed at the bottom inside the collection groove (2). The lower end of the rotating shaft (31) extends through to the inside of the base (1). A first pulley (32) is sleeved on the outer side of the rotating shaft (31).
2. The waste material collection and cleaning device for foam plastic production material buckets according to claim 1, characterized in that: A conveyor belt (33) is fitted around the first pulley (32). One end of the conveyor belt (33) extends through to the outside of the base (1). A second pulley (34) is embedded inside the conveyor belt (33). A motor (35) is connected to the upper end of the second pulley (34). One end of the motor (35) is connected to one side of the base (1).
3. The waste material collection and cleaning device for foam plastic production material buckets according to claim 2, characterized in that: A bidirectional electric telescopic rod (36) is connected to one side inside the rotating shaft (31). Both ends of the bidirectional electric telescopic rod (36) are connected to a movable plate (37). Push rods (38) are rotatably connected to both sides of the movable plate (37).
4. The waste material cleaning and collection device for foam plastic production buckets according to claim 3, characterized in that: One end of the push rod (38) extends through to the outside of the rotating shaft (31) and is connected to a scraper (39), one end of which is arranged in an arc shape.
5. The waste material collection and cleaning device for foam plastic production material buckets according to claim 1, characterized in that: Both ends of the inner side of the fixed sleeve (5) are connected to threaded rods (6), one end of the threaded rod (6) is connected to an arc-shaped clamp (7), and a rotating sleeve (8) is fitted on the outer side of the threaded rod (6). One end of the rotating sleeve (8) is rotatably connected to the outer side of the fixed sleeve (5).