Surface treatment device for mold machining

By using the recycling components and cleaning brush system of the surface treatment device for mold processing, the environmental pollution and waste caused by the direct discharge of cleaning solutions are solved, and the efficient recycling and reuse of cleaning solutions are achieved, thereby improving cleaning efficiency.

CN223655662UActive Publication Date: 2025-12-12KUNSHAN RUILONGCHANG PRECISION MOULD CO LTD
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Patent Information

Application Number
CN202422813713.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-12-12
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing mold cleaning devices produce cleaning solutions containing metal shavings and dirt when cleaning is complete. Direct discharge of these solutions would cause environmental pollution and waste the solution.

Method used

A surface treatment device for mold processing has been designed, which includes a recycling component, including a recycling box, a filter plate and an activated carbon plate, for recycling and filtering cleaning solutions. Combined with an adjusting rod and a rotating gear system, the reciprocating motion of the cleaning brush is realized, reducing clogging and increasing the reuse of the solution.

Benefits of technology

It effectively solves the environmental pollution problem, reduces the waste of cleaning solution, increases the reuse rate of cleaning solution, and improves cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surface treatment device for mould processing, which comprises a base, a main box body is fixedly arranged at the top end of the base, a hydraulic cylinder is fixedly arranged in the main box body, a piston rod is arranged at the top end of the hydraulic cylinder, and a placing plate for fixing a mould is fixedly arranged at the top end of the piston rod. Ultrasonic vibration boxes for cleaning the surface of a mold are symmetrically and fixedly installed in the main box body, a liquid inlet pipe for injecting a cleaning solution is fixedly installed at one end of the main box body, and a connecting pipe is fixedly installed at the end, opposite to the liquid inlet pipe, of the main box body. A recycling assembly for recycling waste liquid generated by cleaning and transferring is fixedly mounted at the top end of the base, and the recycling assembly comprises a recycling box fixedly mounted at the top end of the base; the problem of environmental pollution caused by direct discharge of the cleaning solution can be solved through the recycling assembly, the repeatability of secondary utilization of the cleaning solution is improved, and waste of the cleaning solution is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mould surface treatment technical field, concretely is a surface treatment device for mould processing. BACKGROUND

[0002] Mould is the basic process equipment of industrial production, along with the progress of science and technology and the need of market competition, industrial production puts forward the requirements of high quality, high efficiency, high life and low cost to mould production. Precise and efficient mould relies on advanced mould manufacturing technology, and mould surface treatment and surface processing are important links, especially for the mould with wear, often need to clean up.

[0003] According to the surface treatment device for mould disclosed in the announcement number CN211757209U, including main box, one side of main box is equipped with water inlet pipe, one side of main box away from water inlet pipe is equipped with drain pipe and air blower, drain pipe is equipped with throttle valve, air blower is equipped with ventilation duct, ventilation duct top end is connected with interface, the front of main box is equipped with man-machine computer, the inside of main box is equipped with fixed box, fixed box is fixedly equipped with hydraulic cylinder, the output end of hydraulic cylinder is connected with piston rod, the top of piston rod is connected with placing plate, the inside of main box is equipped with ultrasonic vibration box and air bellow, air bellow is embedded in the inner wall of main box and is connected with the interface of outside. The surface treatment device for mould, simple and reasonable structure, novel design, can quickly and effectively clean the whole mould, has higher cleaning quality, effectively solves the defects of low work efficiency and large loss of manual cleaning, has strong popularization significance.

[0004] The above-mentioned utility model can quickly and effectively clean the whole mould, solve the condition that manual cleaning work efficiency is low, but when the mould is cleaned, the metal chips and dirt blocks in the cleaning solution are directly discharged through the water outlet pipe, which will cause pollution and waste. UTILITY MODEL CONTENTS

[0005] The utility model aims at: in order to solve the above-mentioned utility model can quickly and effectively clean the whole mould, solve the condition that manual cleaning work efficiency is low, but when the mould is cleaned, the metal chips and dirt blocks in the cleaning solution are directly discharged through the water outlet pipe, which will cause pollution and waste.

[0006] To achieve the above object, the utility model provides the following technical scheme: A surface treatment device for mould processing, including base, fixedly installed with main box body on the top of base, fixedly installed with hydraulic cylinder in the main box body, and the top of hydraulic cylinder is provided with piston rod, the top of piston rod is fixedly installed with the placing plate for mould fixing, the inside of main box body is fixedly installed with ultrasonic wave vibration box of cleaning to mould surface, one end of main box body is fixedly installed with liquid inlet pipe for injecting cleaning solution, one end of main box body and one end opposite to liquid inlet pipe are fixedly installed with connecting pipe, the top of base is fixedly installed with recycling assembly for recycling waste liquid after cleaning, recycling assembly includes recycling box fixedly installed on the top of base, filter plate slidingly connected in the recycling box and activated carbon plate slidingly connected in the recycling box, one end of recycling box is connected with connecting pipe, one end of recycling box is fixedly installed with recycling pipe for recycling waste liquid after filtering.

[0007] As a further scheme of the utility model: the recycling box is slidingly connected with adjusting rod one for cleaning dust on the surface of filter plate, and the recycling box is slidingly connected with adjusting rod two for cleaning small waste chips on the surface of activated carbon plate, the bottom of adjusting rod one is fixedly installed with cleaning brush, and the cleaning brush is also fixedly installed on the bottom of adjusting rod two.

[0008] As a further scheme of the utility model: the top of recycling box is fixedly installed with driving shell, and the top of driving shell is fixedly installed with rotating motor, the top of adjusting rod one is fixedly installed with adjusting rack one in the inside of driving shell through recycling box, and the top of adjusting rod two is fixedly installed with adjusting rack two in the inside of driving shell through recycling box, the inside of driving shell is rotatably connected with rotating gear meshing connection with adjusting rack one and adjusting rack two, the top of adjusting rack one is fixedly installed with connecting arm, the inside of connecting arm is slidingly connected with connecting shaft, the top of connecting shaft is rotatably connected with connecting rod, the top of connecting rod is fixedly installed with rotating shaft, and the rotating shaft is rotatably connected with rotating motor through driving shell.

[0009] As a further scheme of the utility model: the top of filter plate is provided with clamping sliding slot slidingly connected with recycling box, and the clamping sliding slot is symmetrically provided at both ends of filter plate, the clamping sliding slot is also symmetrically provided at both ends of activated carbon plate, the inside of recycling box is symmetrically fixed with clamping sliding rod matched with clamping sliding slot.

[0010] As a further scheme of the utility model: the both ends of adjusting rod one are symmetrically fixedly installed with sliding block slidingly connected with recycling box, and the sliding block is also symmetrically fixed at both ends of adjusting rod two.

[0011] As a further scheme of the utility model: one end of recycling box is rotatably connected with locking box door convenient for opening by staff.

[0012] As a further scheme of the utility model: the recycling box one end is provided with the dry component that dries the mold that washes to complete, the dry component includes the blower that is fixedly installed at the top of base, the interface that is fixedly installed at recycling box one end and symmetrically fixedly installed in the ventilation duct of blower and interface middle part, the main tank inner wall inlays has the air bellow, and the air bellow links to each other with the interface.

[0013] As a further scheme of the utility model: the connecting pipe top end is provided with the throttle valve that controls drainage.

[0014] Compared with the prior art, the utility model has the beneficial effects that:

[0015] 1, the utility model discloses a recycling assembly can solve the environmental pollution problem caused by direct discharge cleaning solution, increase the repeatability of cleaning solution secondary utilization, reduce the waste of cleaning solution.

[0016] 2, through the adjustment toothed plate one, rotation gear, adjustment toothed plate two, connecting arm, connecting rod, rotation shaft and rotation motor can drive the cleaning brush to reciprocate at one end of active carbon plate and filter plate, reduces the situation that active carbon plate and filter plate cause the blockage when recycling cleaning solution. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall structure schematic diagram of the utility model;

[0018] Figure 2 It is the side surface structure schematic diagram of recycling box and main tank of the utility model;

[0019] Figure 3 It is the cross section structure schematic diagram of main tank of the utility model;

[0020] Figure 4 It is the cross section structure schematic diagram of recycling box of the utility model;

[0021] Figure 5 It is the overall structure schematic diagram of the utility model Figure 4 The local enlarged structure schematic diagram of A place in the utility model;

[0022] Figure 6 It is the cross section structure schematic diagram of drive shell of the utility model;

[0023] Figure 7 It is the local enlarged structure schematic diagram of B place in the utility model. Figure 6

[0024] ​In the figure: 1, base; 2, main box body; 3, liquid inlet pipe; 4, recovery assembly; 41, recovery box; 42, filter plate; 43, activated carbon plate; 44, recovery pipe; 45, clamping sliding rod; 46, clamping sliding groove; 47, adjusting rod one; 48, cleaning brush; 49, sliding block; 410, adjusting rod two; 411, driving housing; 412, rotating motor; 413, rotating gear; 414, adjusting rack one; 415, connecting arm; 416, connecting shaft; 417, connecting rod; 418, rotating shaft; 420, locking box door; 421, adjusting rack two; 5, connecting pipe; 6, hydraulic cylinder; 7, piston rod; 8, placing plate; 9, air-drying assembly; 91, air blower; 92, interface; 93, ventilation pipeline; 94, bellows; 10, ultrasonic vibration box; 11, throttle valve. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "setting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances. The embodiments of the present application will be described below according to the overall structure of the present application.

[0027] Reference Figures 1 to 7The utility model discloses a surface treatment device for mould processing, including base 1, the top fixed mounting of base 1 has main box 2, the inside fixed mounting of main box 2 has hydraulic cylinder 6, and the top of hydraulic cylinder 6 is provided with piston rod 7, and the top fixed mounting of piston rod 7 has the placement plate 8 for the fixed mould, the inside symmetrical fixed mounting of main box 2 has the ultrasonic wave vibration box 10 of cleaning to the mould surface, and the one end fixed mounting of main box 2 has the liquid inlet pipe 3 for injecting cleaning solution, and the one end fixed mounting of main box 2 and the one end fixed mounting of liquid inlet pipe 3 opposite has the connecting pipe 5, and the top fixed mounting of base 1 has the recovery assembly 4 for recycling the waste liquid of washing over, and recovery assembly 4 includes the recovery box 41 fixed mounting in the top of base 1, the filter plate 42 slidingly connected in the inside of recovery box 41 and the activated carbon plate 43 slidingly connected in the inside of recovery box 41, and the one end of recovery box 41 is connected with connecting pipe 5, and the one end fixed mounting of recovery box 41 has the recovery pipe 44 for recycling the waste liquid of filtering,

[0028] Through the implementation of the present method: the filter plate 42 will block the metal chips and dirt in the cleaning solution, the activated carbon plate 43 will absorb some small impurities, oil stains and odors in the cleaning solution, the recovery assembly 4 can solve the environmental pollution problem caused by directly discharging the cleaning solution, increase the repeatability of the secondary use of the cleaning solution, and reduce the waste of the cleaning solution.

[0029] Referring to Figures 1 to 7 The inside of the recovery box 41 is slidingly connected with the adjusting rod one 47 for cleaning the dust on the surface of the filter plate 42, and the inside of the recovery box 41 is slidingly connected with the adjusting rod two 410 for cleaning the small waste chips on the surface of the activated carbon plate 43. The bottom end of the adjusting rod one 47 is symmetrically fixedly installed with a cleaning brush 48, and the cleaning brush 48 is also symmetrically fixedly installed at the bottom end of the adjusting rod two 410. A drive housing 411 is fixedly installed at the top end of the recovery box 41, and a rotating motor 412 is fixedly installed at the top end of the drive housing 411. The top end of the adjusting rod one 47 is fixedly installed with an adjusting rack one 414 through the inside of the recovery box 41 and the drive housing 411, and the top end of the adjusting rod two 410 is fixedly installed with an adjusting rack two 421 through the inside of the recovery box 41 and the drive housing 411. A rotating gear 413 is rotatably connected with the adjusting rack one 414 and the adjusting rack two 421 in the inside of the drive housing 411. The top end of the adjusting rack one 414 is fixedly installed with a connecting arm 415. A connecting shaft 416 is slidingly connected in the inside of the connecting arm 415. The top end of the connecting shaft 416 is rotatably connected with a connecting rod 417. The top end of the connecting rod 417 is fixedly installed with a rotating shaft 418, and the rotating shaft 418 is rotatably connected with the rotating motor 412 through the drive housing 411;

[0030] Through the implementation of the mode: by adjusting the rack 414, the rotating gear 413, the adjusting rack 421, the connecting arm 415, the connecting rod 417, the rotating shaft 418 and the rotating motor 412, the cleaning brush 48 is driven to reciprocate at one end of the activated carbon plate 43 and the filter plate 42, reducing the blockage of the activated carbon plate 43 and the filter plate 42 when recycling the cleaning solution.

[0031] With reference to Figures 1 to 7 , the top end of the filter plate 42 is provided with a clamping sliding groove 46 which is slidably connected with the recycling box 41, and the clamping sliding groove 46 is symmetrically provided at both ends of the filter plate 42. The clamping sliding groove 46 is also symmetrically provided at both ends of the activated carbon plate 43. The recycling box 41 is symmetrically provided with a clamping sliding rod 45 which is adapted to the clamping sliding groove 46. The two ends of the adjusting rod 47 are symmetrically provided with a sliding block 49 which is slidably connected with the recycling box 41. The sliding block 49 is also symmetrically provided at both ends of the adjusting rod 410. One end of the recycling box 41 is rotatably connected with a locking box door 420 which is convenient for the staff to open.

[0032] Through the implementation of the mode: when the staff recycles the cleaning solution filtered in the recycling box 41, the clamping sliding groove 46 and the clamping sliding rod 45 can be used to take out the filter plate 42 and the activated carbon plate 43 from the recycling box 41. The filter plate 42 and the activated carbon plate 43 can be cleaned. The activated carbon plate 43 and the filter plate 42 are symmetrically provided with a pull-out groove for the staff to pull out. After the activated carbon plate 43 and the filter plate 42 are taken out, the metal scraps and impurities in the recycling box 41 can be quickly cleaned, reducing the accumulation of impurities in the recycling box 41.

[0033] With reference to Figures 1 to 7 , one end of the recycling box 41 is provided with a drying assembly 9 for drying the mold after cleaning. The drying assembly 9 includes a blower 91 fixedly installed on the top end of the base 1, an interface 92 fixedly installed on one end of the recycling box 41, and a ventilation duct 93 symmetrically fixedly installed on the middle part of the blower 91 and the interface 92. The inner wall of the main box body 2 is embedded with a bellows 94 which is in communication with the interface 92.

[0034] Through the implementation of the mode: when the mold is cleaned, the placement plate 8 is lifted to the air outlet of the bellows 94 by the hydraulic cylinder 6 and the piston rod 7. Then the staff starts the blower 91 through the controller. The air generated by the blower 91 is transmitted from the ventilation duct 93 to the interface 92, and then to the inside of the bellows 94, and is discharged from the air outlet to dry the cleaned mold, reducing the subsequent drying time of the mold and increasing the work efficiency of cleaning the surface of the mold.

[0035] With reference to Figures 1 to 7 , the top end of the connecting pipe 5 is provided with a throttle valve 11 for controlling the drainage.

[0036] The working principle of the utility model is: when the surface of the mold is cleaned, first, the mold to be cleaned is placed on the top end of the placing plate 8, then the cleaning solution is injected into the main box body 2 through the liquid inlet pipe 3, then the staff starts the ultrasonic vibration box 10 in the main box body 2 through the controller, the ultrasonic wave generated by the ultrasonic vibration box 10 can strip the dust and impurities on the surface of the mold, increase the cleaning speed of the mold surface, after the mold is cleaned, the staff rotates the throttle valve 11, the cleaning solution in the main box body 2 will enter the inside of the recovery tank 41 from the connecting pipe 5, when the cleaning solution enters the recovery tank 41, the filter plate 42 in the recovery tank 41 will block the metal chips and dirt in the cleaning solution, then the cleaning solution will pass through the activated carbon plate 43, the activated carbon plate 43 will absorb some small impurities, oil stains and odors in the cleaning solution, increase the cleanliness of the recovered cleaning solution, then the filtered cleaning solution is recycled through the recovery pipe 44, the recovery assembly 4 can solve the environmental pollution problem caused by direct discharge of the cleaning solution, increase the repeatability of the secondary use of the cleaning solution, reduce the waste of the cleaning solution, at the same time, when filtering, the staff starts the rotating motor 412 at the top end of the driving shell 411 through the controller, the working of the rotating motor 412 will drive the rotating shaft 418 in the driving shell 411 to rotate, then drive the connecting shaft 416 at one end of the connecting rod 417 to slide in the inside of the connecting arm 415, through the sliding of the connecting shaft 416, the adjusting rack one 414 will slide at the top end of the recovery tank 41, then drive the cleaning brush 48 at one end of the filter plate 42 to reciprocatingly brush, reduce the situation that the filter plate 42 is blocked by the metal chips or dirt in the cleaning solution during filtering, at the same time, when the adjusting rack one 414 slides, the rotating gear 413 connected with it will rotate, with the rotation of the rotating gear 413, the adjusting rack two 421 will slide, then drive the cleaning brush 48 at one end of the activated carbon plate 43 to reciprocatingly slide, reduce the situation that the activated carbon plate 43 is blocked, the adjusting rack one 414, the rotating gear 413, the adjusting rack two 421, the connecting arm 415, the connecting rod 417, the rotating shaft 418 and the rotating motor 412 will drive the cleaning brush 48 to reciprocatingly brush at one end of the activated carbon plate 43 and the filter plate 42, reduce the situation that the activated carbon plate 43 and the filter plate 42 are blocked during recycling the cleaning solution.

[0037] The above is only the preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A surface treatment device for mold processing, characterized by comprising: Including the base (1), the base (1) top end fixed installation has the main box (2), the main box (2) inside fixed installation has the hydraulic cylinder (6), and the hydraulic cylinder (6) top end is provided with the piston rod (7), the piston rod (7) top end fixed installation has the placement plate (8) for the mold is fixed, the main box (2) inside symmetry fixed installation has the ultrasonic wave vibration box (10) that the mold surface is cleaned, the main box (2) one end fixed installation has the liquid inlet pipe (3) for injection cleaning solution, the main box (2) one end and with the liquid inlet pipe (3) opposite one end fixed installation has the connecting pipe (5), the base (1) top end fixed installation has the recovery assembly (4) that the waste liquid of cleaning over house is recycled, the recovery assembly (4) includes fixed installation in the base (1) top end recovery box (41), the filter plate (42) that sliding connection is in the recovery box (41) and the activated carbon plate (43) that sliding connection is in the recovery box (41), the recovery box (41) one end with connecting pipe (5) through connection, the recovery box (41) one end fixed installation has the recovery pipe (44) for the waste liquid of filtration is recycled.

2. The surface treatment device for mold processing according to claim 1, characterized by The recovery box (41) inside sliding connection has and the adjusting rod one (47) that the filter plate (42) surface dirt is cleaned, and the recovery box (41) inside sliding connection has and the adjusting rod two (410) that the activated carbon plate (43) surface small waste is cleaned, the adjusting rod one (47) bottom end symmetry fixed installation has the cleaning brush (48), and the cleaning brush (48) is also symmetry fixed installation in the adjusting rod two (410) bottom end.

3. The surface treatment device for mold processing according to claim 2, characterized by The recovery box (41) top end fixed installation has the drive housing (411), and the drive housing (411) top end fixed installation has the rotating motor (412), the adjusting rod one (47) top end through the recovery box (41) in the drive housing (411) inside fixed installation has the adjusting rack one (414), and the adjusting rod two (410) top end through the recovery box (41) in the drive housing (411) inside fixed installation has the adjusting rack two (421), the drive housing (411) inside rotationally connected with the adjusting rack one (414) and the adjusting rack two (421) mesh connection's rotating gear (413), the adjusting rack one (414) top end fixed installation has the connecting arm (415), the connecting arm (415) inside sliding connection has the connecting shaft (416), the connecting shaft (416) top end rotationally connected with the connecting rod (417), the connecting rod (417) top end fixed installation has the rotating shaft (418), and the rotating shaft (418) through drive housing (411) with rotating motor (412) rotationally connected.

4. The surface treatment device for mold processing according to claim 1, characterized by The filter plate (42) top end is provided with the clamping slide groove (46) that is slidably connected with the recovery box (41), and the clamping slide groove (46) is symmetrically provided at both ends of the filter plate (42), the clamping slide groove (46) is also symmetrically provided at both ends of the activated carbon plate (43), the recovery box (41) inside symmetry fixed has the clamping slide rod (45) that is matched with the clamping slide groove (46).

5. The surface treatment device for mold processing according to claim 2, wherein Symmetrically fixed and installed on both ends of the adjusting rod one (47) are sliding blocks (49) in sliding connection with the recycling box (41), and the sliding blocks (49) are also symmetrically fixed on both ends of the adjusting rod two (410).

6. The surface treatment device for mold processing according to claim 1, wherein One end of the recycling box (41) is rotatably connected with a locking box door (420) which is convenient for the staff to open.

7. The surface treatment device for mold processing according to claim 1, wherein One end of the recycling box (41) is provided with a air-drying assembly (9) for air-drying the molds after cleaning, the air-drying assembly (9) comprises a blower (91) fixedly installed at the top end of the base (1), an interface (92) fixedly installed at one end of the recycling box (41), and a ventilation duct (93) symmetrically fixedly installed at the middle parts of the blower (91) and the interface (92), and the inner wall of the main box body (2) is inlaid with a bellows (94) in communication with the interface (92).

8. The surface treatment device for mold processing according to claim 1, characterized by The connecting pipe (5) is provided with a throttle valve (11) at the top end for controlling liquid drainage.

Citation Information

Patent Citations

  • Mold surface treatment device

    CN211757209U