Color plate tile press
By combining a vacuum suction cup with a moving carrier plate, the automatic handling of color-coated steel sheets is achieved, solving the problems of high labor intensity and safety hazards caused by manual handling in existing molding machines, and improving the safety and stability of the color-coated steel sheet molding process.
Patent Information
- Application Number
- CN202422921217.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-28
AI Technical Summary
After the existing molding machine applies initial pressure and shapes the color steel sheet, it needs to be handled manually, which results in high labor intensity for workers and poses safety hazards due to the sharp edges of the color steel sheet.
By combining a vacuum suction cup with a moving carrier plate, the automatic picking and picking of color plates is achieved through vacuum adsorption and air pressure control, replacing manual operation.
Reduce the labor intensity of workers, avoid accidents caused by cuts on the edges of color-coated steel sheets, and improve safety and operational stability.
Smart Images

Figure CN223655807U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of building materials, more particularly, it relates to a color plate pressing machine. BACKGROUND
[0002] The color plate is usually based on cold-rolled steel plate and galvanized steel plate, has the advantages of abrasion resistance and collision resistance, and is widely used in household appliances, transportation and other industries, especially in the construction industry for the roof and wall of steel structure factory, airport, warehouse and refrigeration industry and commercial building, and door and other places;
[0003] The existing forming machine generally takes the preliminarily formed color plate manually after the color plate is preliminarily pressed and formed, which not only increases the labor intensity of workers, but also the edges of the preliminarily pressed and formed color plate are relatively sharp because there is no further processing, so even if the workers wear protective gloves, the hands and protective gloves of the workers are also easily cut by the edges of the color plate during the taking process, and the safety is relatively low. CONTENT OF THE UTILITY MODEL
[0004] In view of the above-mentioned deficiencies of the prior art, the purpose of the present application is to provide a color plate pressing machine, which comprises a rack and a bearing table vertically located at the bottom end of the inside of the rack, a pressure forming table is drivingly connected in the inside of the rack, and the pressure forming table is parallel to the top of the bearing table and is lifted on the top of the bearing table, thereby preliminarily pressing and forming the color plate placed on the bearing table, a moving load plate is transversely arranged at the side of the inside of the rack, and the moving load plate is located on the top of the bearing table and moves transversely on the top of the bearing table, a vacuum chuck is vertically arranged on the moving load plate, and the vacuum chucks are respectively located on both sides of the top of the moving load plate and move synchronously with the moving load plate, thereby adsorbing and taking the preliminarily formed color plate on the top of the bearing table.
[0005] Preferably, first air cylinders are vertically arranged on both sides of the top of the moving load plate, one end of each first air cylinder penetrates the moving load plate and is drivingly connected with the vacuum chucks, and the vacuum chucks move synchronously with the moving load plate through the first air cylinders.
[0006] Preferably, a plurality of second air cylinders are arranged between the moving load plate and the rack, and the second air cylinders are transversely located at the front and rear ends of the outer side of the rack, and the second air cylinders penetrate the rack and are drivingly connected with the moving load plate.
[0007] Preferably, a slide rail is arranged on one side of the pressure forming table, and the slide rail and the pressure forming table are not in contact with each other, one side of the slide rail is transversely mounted on the side of the inside of the rack, and the side of the moving load plate moves in cooperation with the other side of the slide rail.
[0008] Preferably, an eccentric shaft is provided inside the frame for lateral rotation, and a connecting rod is provided for eccentric transmission of the eccentric shaft. The connecting rod is located vertically inside the frame, and the other end of the connecting rod is connected to the top of the forming table. The forming table and the connecting rod move in the same direction, and the eccentric shaft drives the connecting rod and the forming table to reciprocate up and down inside the frame.
[0009] Preferably, a driving component is provided between the eccentric shaft and the frame, and the driving component is laterally located at the top of the inside of the frame, and the driving component is drivingly connected to the eccentric shaft.
[0010] Preferably, the frame is provided with a plurality of third cylinders, and the third cylinders are respectively located on both sides of the top of the frame, and the other end of the third cylinder is driven to the top of the forming table.
[0011] Preferably, a moving platform for transporting the pressure-formed color plate is horizontally arranged at the bottom of the machine frame, and the moving platform is located parallel to the vacuum suction cup below, and the moving platform passes through the side of the moving platform and moves horizontally inside the machine frame.
[0012] Preferably, guide wheels are arranged laterally on both sides of the moving platform, and the guide wheels move synchronously with the moving platform. A guide groove is formed between the moving platform and the frame, and the guide groove is located laterally at the bottom of the inner side of the frame. The guide wheels and the guide groove are in sliding fit.
[0013] In summary, the beneficial effects of this application are as follows:
[0014] After the worker places the color-coated sheet to be formed horizontally on the support platform, the forming table is driven to apply initial pressure to the sheet. Once the sheet is initially formed, the moving carrier plate, along with the vacuum suction cup, is moved towards the support platform until the vacuum suction cup is above the sheet and the bottom of the suction cup is in contact with the top of the sheet. Then, the vacuum pump is controlled to extract the air from the suction cup, creating a negative pressure inside. Under atmospheric pressure, the sheet is pressed tightly against the bottom of the suction cup, thus adsorbing the initially formed sheet. After the sheet is adsorbed, the moving carrier plate, along with the vacuum suction cup and the adsorbed sheet, is moved in the opposite direction of the support platform until the sheet is no longer above the platform. Finally, the vacuum pump is controlled to fill the vacuum suction cup with air until the internal air pressure is reached... Once the machine returns to normal operation, the suction between the color plate and the vacuum suction cup will instantly disappear, and the color plate will detach from the bottom of the vacuum suction cup and fall naturally. Through these steps, the pre-formed color plate can be removed from the support platform, replacing manual handling. This avoids accidents that may occur when manually handling the pre-formed color plate. It effectively solves the problem that existing forming machines generally require manual handling of the pre-formed color plate after initial pressure and forming. This not only increases the labor intensity of workers, but also results in sharp edges on the color plate after initial pressure and forming, making it easy for workers to cut their hands and gloves even when handling the color plate, even if they wear protective gloves. This poses a low safety risk. Attached Figure Description
[0015] Fig. 1 This is a schematic diagram of the overall structure of a color-coated sheet roll forming machine;
[0016] Fig. 2 This is a schematic diagram of another structure of a color-coated sheet roll forming machine;
[0017] Fig. 3 This is another structural schematic diagram of a color steel plate roll forming machine.
[0018] Reference numerals: 1. Frame; 2. Support platform; 3. Forming table; 4. Moving carrier plate; 5. Vacuum suction cup; 6. First cylinder; 7. Second cylinder; 8. Slide rail; 9. Eccentric shaft; 10. Connecting rod; 11. Driving component; 12. Third cylinder; 13. Moving table; 14. Guide wheel; 15. Guide groove. Detailed Implementation
[0019] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0020] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly or indirectly attached to that other component. When a component is referred to as being "connected to" another component, it can be directly or indirectly connected to that other component.
[0021] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0023] A type of color-coated sheet roll forming machine, see Figs. 1 to 3The system includes a frame 1 and a support platform 2 vertically located at the bottom of the frame 1. A forming table 3 is internally connected to the frame 1 and is positioned parallel to the support platform 2. The forming table 3 rises and falls above the support platform 2 to initially press and shape the color-coated steel sheet placed on the support platform 2. A movable carrier plate 4 is horizontally arranged on the side of the frame 1, located on top of the support platform 2, and moves horizontally. A vacuum suction cup 5 is vertically arranged on the movable carrier plate 4, located on both sides of its top, and moves synchronously with the movable carrier plate 4 to pick up and remove the initially formed color-coated steel sheet from the top of the support platform 2. In this embodiment, the vacuum suction cup 5 is connected to an external vacuum pump pipeline, and the vacuum suction cup 5 is connected to the color-coated steel sheet drive via the external vacuum pump. Therefore, when the worker places the color-coated steel sheet to be formed horizontally on the support platform 2, it can be driven... The dynamic pressure molding stage 3 applies initial pressure to the color plate to be formed. After the color plate is initially formed, the moving carrier plate 4, together with the vacuum suction cup 5, is driven to move towards the support stage 2 until the vacuum suction cup 5 is above the color plate and the bottom of the vacuum suction cup 5 is in contact with the top of the color plate. Then, the vacuum pump is controlled to extract the air from the vacuum suction cup 5 and create a negative pressure inside it. Under the action of atmospheric pressure, the color plate is tightly pressed against the bottom of the vacuum suction cup 5, thereby achieving adsorption of the initially formed color plate. After the color plate is adsorbed, the moving carrier plate 4, together with the vacuum suction cup 5 and the adsorbed color plate, is driven to move in the opposite direction of the support stage 2 until the color plate is no longer above the support stage 2. Then, the vacuum pump is controlled to fill the vacuum suction cup 5 with air until the air pressure inside the vacuum suction cup 5 returns to normal. At this time, the suction between the color plate and the vacuum suction cup 5 will disappear instantly and the color plate will detach from the bottom of the vacuum suction cup 5 and fall naturally.When it is necessary to pick up the next pre-formed color plate, simply repeat the above steps. This process replaces manual handling of the pre-formed color plate from the support platform 2, avoiding accidents that can occur during manual handling. It effectively solves the problem that existing forming machines typically require manual handling of the pre-formed color plate after initial pressure and forming, which not only increases the labor intensity of workers but also results in sharp edges on the pre-formed color plate due to the lack of further processing, even with protective gloves. During the handling of the color-coated steel sheets, workers' hands and protective gloves are easily cut and injured by the edges of the sheets, posing a safety risk. Furthermore, in this embodiment, the vacuum suction cup 5 is made of rubber. Rubber not only has wear resistance but also high-temperature resistance, effectively extending the service life of this embodiment. However, this embodiment does not limit the material of the vacuum suction cup 5; the material should be selected based on the actual site conditions. Rubber can be one of the materials used. Additionally, the working principle of the vacuum suction cup 5 and the vacuum pump working together to achieve adsorption is existing knowledge and will not be elaborated upon here.
[0024] The movable carrier plate 4 has a first cylinder 6 vertically arranged on both sides of its top, and one end of each first cylinder 6 passes through the movable carrier plate 4 and is driven to connect to the vacuum suction cup 5. The vacuum suction cup 5 moves synchronously with the movable carrier plate 4 through the first cylinder 6. In this embodiment, after the movable carrier plate 4 moves the first cylinder 6 and the vacuum suction cup 5 towards the support platform 2 and above the color plate, the first cylinder 6 will drive the vacuum suction cup 5 to move towards the color plate, so that the bottom of the vacuum suction cup 5 can contact the top of the color plate. By setting the first cylinder 6, the distance between the bottom of the vacuum suction cup 5 and the top of the color plate can be adjusted, thereby enabling this embodiment to adsorb and pick up color plates of different thicknesses, effectively improving the practicality of this embodiment.
[0025] Multiple second cylinders 7 are provided between the movable carrier plate 4 and the frame 1. The second cylinders 7 are all located laterally at the front and rear ends of the outer side of the frame 1. The second cylinders 7 penetrate the frame 1 and are driven to connect with the movable carrier plate 4. In this embodiment, the movable carrier plate 4 is driven to move by the second cylinders 7, thereby driving the movable carrier plate 4 to move the first cylinder 6 and the vacuum suction cup 5 laterally on the top of the support platform 2. This allows the embodiment to adjust the adsorption and picking position on the color plate after pressure forming, further improving the practicality of this embodiment.
[0026] A slide rail 8 is provided on one side of the forming table 3, and the slide rail 8 and the forming table 3 do not contact each other. One side of the slide rail 8 is installed laterally on the inner side of the frame 1, and the side of the movable carrier plate 4 moves in cooperation with the other side of the slide rail 8. In this embodiment, by providing the slide rail 8, the movable carrier plate 4 drives the first cylinder 6 and the vacuum suction cup 5 to move laterally on the top of the support platform 2 more smoothly, preventing the movable carrier plate 4 from shifting position during the movement, thereby affecting the normal picking and picking action of this embodiment, and effectively improving the practicality and stability of this embodiment.
[0027] An eccentric shaft 9 is rotatably mounted inside the frame 1, and a connecting rod 10 is eccentrically driven by the eccentric shaft 9. The connecting rod 10 is vertically located inside the frame 1, and the other end of the connecting rod 10 is connected to the top of the forming table 3. The forming table 3 and the connecting rod 10 move in the same direction, and the eccentric shaft 9 drives the connecting rod 10 and the forming table 3 to reciprocate up and down inside the frame 1.
[0028] A drive component 11 is provided between the eccentric shaft 9 and the frame 1. The drive component 11 is located laterally at the top of the inside of the frame 1 and is driven to connect with the eccentric shaft 9. In this embodiment, the drive component 11 drives the eccentric shaft 9 to rotate laterally inside the frame 1, thereby enabling the eccentric shaft 9 to drive the connecting rod 10 and the forming table 3 to move up and down reciprocally inside the frame 1.
[0029] The frame 1 is equipped with a plurality of third cylinders 12, which are located on both sides of the top of the frame 1. The other end of the third cylinder 12 is driven to the top of the forming table 3. In this embodiment, the presence of the third cylinders 12 makes the up-and-down reciprocating motion of the connecting rod 10 and the forming table 3 inside the frame 1 more stable, preventing the forming table 3 from shifting position during the motion, and further improving the practicality and stability of this embodiment.
[0030] A movable platform 13 for transporting the pressure-formed color plate is horizontally arranged at the bottom of the frame 1. The movable platform 13 is parallel to the vacuum suction cup 5 and extends through the side of the movable platform 13 and moves horizontally inside the frame 1. In this embodiment, the suction between the color plate and the vacuum suction cup 5 will disappear instantly, and the color plate will detach from the bottom of the vacuum suction cup 5 and fall naturally to the top of the movable platform 13. The movable platform 13 collects the fallen color plate. At this time, the worker only needs to push the movable platform 13 to transport the pre-formed color plate to the next process. There is no need for the worker to come into contact with the color plate. This not only effectively reduces the labor intensity of the worker, but also avoids the worker being burned or cut by the color plate, effectively improving the safety of this embodiment.
[0031] Guide wheels 14 are laterally arranged on both sides of the moving platform 13, and the guide wheels 14 move synchronously with the moving platform 13. A guide groove 15 is formed between the moving platform 13 and the frame 1, and the guide groove 15 is located laterally at the bottom of the inner side of the frame 1. The guide wheels 14 and the guide groove 15 are slidably engaged. In this embodiment, the guide wheels 14 and the guide groove 15 cooperate with each other to guide and limit the moving platform 13 when it moves laterally inside the frame 1, thereby making the moving platform 13 move more smoothly.
[0032] The above embodiments are merely explanations of this application and are not intended to limit it. After reading this specification, those skilled in the art can make modifications to these embodiments without contributing any inventive step, but such modifications are protected by patent law as long as they fall within the scope of the claims of this application.
Claims
1. A color-coated steel sheet roll forming machine, characterized in that, The system includes a frame and a vertical support platform located at the bottom of the frame. A forming table is driven and connected inside the frame and is positioned parallel to the support platform. The forming table moves up and down above the support platform to initially press and shape the color-coated steel sheet placed on the support platform. A movable carrier plate is horizontally arranged on the side of the frame and is located on top of the support platform. The movable carrier plate moves horizontally on top of the support platform. A vacuum suction cup is vertically arranged on the movable carrier plate and is located on both sides of the top of the movable carrier plate. The vacuum suction cups move synchronously with the movable carrier plate to pick up and remove the color-coated steel sheet initially formed on the top of the support platform.
2. The color-coated steel sheet roll forming machine according to claim 1, characterized in that, The top two sides of the movable carrier plate are each vertically equipped with a first cylinder, and one end of each first cylinder passes through the movable carrier plate and is driven by the vacuum suction cup. The vacuum suction cup moves synchronously with the movable carrier plate through the first cylinder.
3. The color-coated steel sheet roll forming machine according to claim 1, characterized in that, Multiple second cylinders are provided between the movable carrier plate and the frame, and the second cylinders are all located laterally at the front and rear ends of the outer side of the frame, and the second cylinders pass through the frame and are driven to connect with the movable carrier plate.
4. A color-coated steel sheet roll forming machine according to claim 1, characterized in that, The forming table is provided with a slide rail on one side, and the slide rail and the forming table do not contact each other. One side of the slide rail is installed laterally on the inner side of the frame, and the side of the movable carrier plate moves and cooperates with the other side of the slide rail.
5. A color-coated steel sheet roll forming machine according to claim 1, characterized in that, An eccentric shaft is rotatably mounted inside the frame, and a connecting rod is eccentrically driven by the eccentric shaft. The connecting rod is vertically located inside the frame, and the other end of the connecting rod is connected to the top of the forming table. The forming table and the connecting rod move in the same direction, and the eccentric shaft drives the connecting rod and the forming table to reciprocate up and down inside the frame.
6. A color-coated steel sheet roll forming machine according to claim 5, characterized in that, A drive component is provided between the eccentric shaft and the frame, and the drive component is laterally located at the top of the frame, and the drive component is drivenly connected to the eccentric shaft.
7. A color-coated steel sheet roll forming machine according to claim 1, characterized in that, The frame is equipped with multiple third cylinders, which are located on both sides of the top of the frame, and the other end of the third cylinder is driven to the top of the forming table.
8. A color-coated steel sheet roll forming machine according to claim 1, characterized in that, A moving platform for transporting the pressure-formed color plate is horizontally arranged at the bottom of the machine frame. The moving platform is located parallel to the vacuum suction cup below and extends through the side of the moving platform and moves horizontally inside the machine frame.
9. A color-coated steel sheet roll forming machine according to claim 8, characterized in that, Guide wheels are horizontally arranged on both sides of the moving platform, and the guide wheels move synchronously with the moving platform. A guide groove is formed between the moving platform and the frame, and the guide groove is located horizontally at the bottom of the inner side of the frame. The guide wheels and the guide groove are in sliding fit.