Efficient discharging device of brake disc stamping equipment

By designing a high-efficiency unloading device for brake disc stamping equipment, the device automatically clamps the brake disc using a clamping cylinder and a lifting mechanism. Combined with a tilting motor and guide groove, it solves the problem of low efficiency in manual unloading and achieves high-efficiency unloading in automated production.

CN223655906UActive Publication Date: 2025-12-12ZHEJIANG SHANGKE BRAKE SYSTEM CO LTD
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Patent Information

Application Number
CN202423104438.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-12-12
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

In the current brake disc production process, manual loading and unloading are labor-intensive and inefficient.

Method used

Design an efficient unloading device for brake disc stamping equipment. The device uses a clamping cylinder and a lifting mechanism to drive the clamping block, thereby realizing automated unloading of the brake disc. Combined with a flipping motor and guide groove, the device improves clamping stability and efficiency.

Benefits of technology

It has achieved automated feeding of brake discs, reduced manual operation, improved production efficiency, and enhanced processing efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223655906U_ABST
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Abstract

The utility model discloses an efficient blanking device of brake disc stamping equipment. According to the technical scheme, the punching device comprises a punching device body, a lower die and a punching base are arranged on the punching device body, the punching base is located on the upper side of the lower die, moving bases are arranged on the punching device body, the moving bases are connected to the punching device body in a sliding mode, the moving bases are arranged on the two sides of the punching base, and a clamping air cylinder is arranged on the punching device body. The clamping air cylinder is connected with the moving seat, clamping blocks are arranged on the moving seat and arranged on the stamping seat in a liftable mode, the clamping blocks are oppositely arranged, a lifting mechanism is arranged on the moving seat, and the lifting mechanism is connected with the clamping blocks and drives the clamping blocks to ascend and descend. And an external manipulator can conveniently grab and transfer, manual operation is not needed, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to brake disc production equipment field, more specifically, it relates to a kind of high-efficiency blanking device of brake disc stamping equipment. BACKGROUND

[0002] Current electric vehicle, motorcycle brake disc generally adopts stamping, however, according to brake disc applicable vehicle, there are two types, the first brake disc is flat, the second brake disc has protruding installation portion in the middle, protruding installation portion needs to be heated first after brake disc blank, then stamping is processed, current feeding, blanking is all operated by manual operation clamp, and labor intensity is high, and efficiency is low. SUMMARY

[0003] In view of the deficiencies in the prior art, the utility model aims at providing a kind of high-efficiency blanking device of brake disc stamping equipment to improve production efficiency.

[0004] To achieve the above object, the utility model provides the following technical scheme: the high-efficiency blanking device of brake disc stamping equipment, including stamping equipment, the lower mould is equipped on the stamping equipment, and the stamping seat is located on the upside of lower mould, the movement seat is equipped on the stamping equipment, the movement seat is slidably connected on the stamping equipment, the movement seat has two blocks, and is arranged at the two sides of stamping seat, the clamping cylinder is equipped on the stamping equipment, the clamping cylinder is connected with movement seat, the clamping block is equipped on the movement seat, and is liftable and arranged on the stamping seat, the clamping block is oppositely arranged, the lifting mechanism is equipped on the movement seat, the lifting mechanism is connected with clamping block, and drives clamping block to lift.

[0005] As a further improvement of the utility model, the lifting block is equipped on the movement seat, the turnover motor is equipped on the lifting block, the clamping block is rotatably connected with lifting block, the turnover motor is connected with clamping block, drives clamping block to rotate, and the lifting mechanism is connected with lifting block.

[0006] As a further improvement of the utility model, the lifting mechanism is lifting cylinder, the lifting cylinder is fixedly arranged on the movement seat, and the lifting cylinder is vertically arranged and connected with lifting block.

[0007] As a further improvement of the utility model, the clamping groove is arranged on the clamping block, and the clamping groove is arc-shaped.

[0008] As a further improvement of the utility model, the adjusting block is arranged on the clamping block, the adjusting block is detachably connected with clamping block, and the clamping groove is arranged on the adjusting block.

[0009] As a further improvement of the utility model, the moving seat is provided with a guide groove, the clamping block is provided with a guide rod, and the guide rod is slidably arranged in the guide groove.

[0010] The utility model discloses the beneficial effect, clamps brake disc and takes it away from the lower mould, is convenient for external mechanical hand to snatch and shift, does not need manual operation, improves production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is the whole structure schematic diagram of the utility model;

[0012] Figure 2 It is the overhead structure schematic diagram of lower mould, moving seat, clamping block;

[0013] Figure 3 It is the overhead structure schematic diagram when clamping brake disc of lower mould, moving seat, clamping block;

[0014] Figure 4 It is the side view structure schematic diagram of moving seat, lifting block, clamping block.

[0015] Marking explanation: 1, punch equipment;2, lower mould;3, punch seat;4, moving seat;41, clamping cylinder;5, clamping block;51, clamping groove;52, adjusting block;53, guide rod;6, lifting mechanism;61, lifting cylinder;7, lifting block;71, guide groove;8, overturning motor. DETAILED DESCRIPTION

[0016] The utility model will be further detailed in conjunction with the embodiment given by the drawings.

[0017] Referring to Figures 1-4 As shown in the figure, the efficient blanking device of the brake disc punch equipment 1 of the embodiment, including punch equipment 1, be provided with lower mould 2, punch seat 3 on punch equipment 1, punch seat 3 is located on the upside of lower mould 2, be provided with moving seat 4 on punch equipment 1, moving seat 4 is slidably connected on punch equipment 1, moving seat 4 has two blocks, is arranged at the both sides of punch seat 3, be provided with clamping cylinder 41 on punch equipment 1, clamping cylinder 41 is connected with moving seat 4, be provided with clamping block 5 on moving seat 4, can be liftable and arranged on punch seat 3, clamping block 5 is oppositely arranged, be provided with lifting mechanism 6 on moving seat 4, lifting mechanism 6 is connected with clamping block 5, drives clamping block 5 to lift.

[0018] Through the technical scheme, the upper die is arranged on the stamping seat 3, during machining, the stamping seat 3 is lowered, so that the upper die is combined with the lower die 2, after machining, the stamping seat 3 is raised, and then the blanking device operates to take out the brake disc after stamping. The operation process of the blanking device is as follows: the clamping cylinder 41 operates to drive the two movement seats 4 to be combined until the clamping blocks 5 clamp the side edges of the brake disc, then the lifting mechanism 6 operates to drive the clamping blocks 5 to be raised, and then the brake disc is driven to be separated from the lower die 2, at this time, the lower die 2 is in a suspended state, and an external mechanical hand can be easily grabbed. After the external mechanical hand clamps the brake disc, the clamping cylinder 41 operates to drive the movement seats 4 to be separated from each other, and at the same time, the lifting mechanism 6 operates to drive the clamping blocks 5 to be reset, so as to be ready for clamping the next brake disc. After the external mechanical hand clamps the brake disc, the external mechanical hand moves the brake disc to a blanking position. The brake disc is first moved out of the lower die 2, and then is transferred by the mechanical hand, so that stability is high, manual operation is not needed, and efficiency is high.

[0019] As an improved specific embodiment, the movement seat 4 is provided with a lifting block 7, the lifting block 7 is provided with a turnover motor 8, the clamping block 5 is rotatably connected with the lifting block 7, and the turnover motor 8 is connected with the clamping block 5 to drive the clamping block 5 to rotate. The lifting mechanism 6 is connected with the lifting block 7.

[0020] Through the technical scheme, after the lifting mechanism 6 drives the clamping block 5 to be raised and drives the brake disc to be separated from the lower die 2, the turnover motor 8 rotates to drive the clamping block 5 to rotate, and then the brake disc is turned over, so that the brake disc is vertically separated from the lower die 2. Then, the clamping cylinder 41 operates to drive the movement seats 4 to be separated from each other, so that the brake disc can be placed down and falls on the collecting conveyor belt below and is transferred, without needing the external mechanical hand to clamp and transfer, so that efficiency is further improved.

[0021] After the clamping cylinder 41 operates to drive the movement seats 4 to be separated from each other, the lifting mechanism 6 and the rotating motor operate to drive the clamping block to be reset, so as to be ready for clamping the next brake disc, waiting time is reduced, and efficiency is high.

[0022] As an improved specific embodiment, the lifting mechanism 6 is a lifting cylinder 61, the lifting cylinder 61 is fixedly arranged on the movement seat 4, and the lifting cylinder 61 is vertically arranged and connected with the lifting block 7.

[0023] Through the technical scheme, the lifting cylinder 61 controls the lifting block 7 to be lifted, lifting speed is high, and efficiency is high.

[0024] As an improved specific embodiment, the clamping block 5 is provided with a clamping groove 51, and the clamping groove 51 is arranged in an arc shape.

[0025] Through the technical scheme, the clamping groove 51 is arranged in an arc shape and is fitted with the side edge of the brake disc, so that a contact area is large and stability after clamping is high.

[0026] As an improved specific implementation, the clamping block 5 is provided with an adjustment block 52, the adjustment block 52 is detachably connected to the clamping block 5, and the clamping groove 51 is provided on the adjustment block 52.

[0027] Through the above technical solution, the adjustment block 52 has several groups, and the clamping grooves 51 opened in different groups of adjustment blocks 52 are different. When processing different models of brake discs, production can be carried out by changing the upper mold, lower mold 2, and adjustment block 52. The replacement is convenient and the efficiency is high.

[0028] As an improved specific implementation, the lifting block 7 is provided with a guide groove 71, and the clamping block 5 is provided with a guide rod 53, which is slidably disposed in the guide groove 71.

[0029] Through the above technical solution, during the rotation of the flipping motor 8 and the rotation of the gripping block 5, the guide rod 53 moves in the guide groove 71, which improves the stability of the gripping block 5 during the flipping process.

[0030] Furthermore, while the lifting block 7 descends and resets, the flipping motor 8 can also run to drive the gripping block 5 to reset, resulting in a short reset time and high efficiency.

[0031] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A high-efficiency feeding device for a brake disc stamping equipment (1), comprising a stamping equipment (1), wherein the stamping equipment (1) is provided with a lower die (2) and a stamping seat (3), wherein the stamping seat (3) is located on the upper side of the lower die (2), characterized in that: The punching equipment (1) is provided with a moving seat (4), the moving seat (4) is slidably connected on the punching equipment (1), the moving seat (4) has two blocks, which are arranged on the two sides of the punching seat (3), the punching equipment (1) is provided with a clamping cylinder (41), the clamping cylinder (41) is connected with the moving seat (4), the moving seat (4) is provided with a clamping block (5), which is arranged on the punching seat (3) in a lifting manner, the clamping blocks (5) are oppositely arranged, the moving seat (4) is provided with a lifting mechanism (6), the lifting mechanism (6) is connected with the clamping block (5), and the clamping block (5) is driven to lift.

2. The efficient blanking device of the brake disc punching equipment (1) according to claim 1, characterized in that: The moving seat (4) is provided with a lifting block (7), the lifting block (7) is provided with a turnover motor (8), the clamping block (5) is rotatably connected with the lifting block (7), the turnover motor (8) is connected with the clamping block (5), and the clamping block (5) is driven to rotate, and the lifting mechanism (6) is connected with the lifting block (7).

3. The efficient blanking device of the brake disc punching equipment (1) according to claim 2, characterized in that: The lifting mechanism (6) is a lifting cylinder (61), the lifting cylinder (61) is fixedly arranged on the moving seat (4), and the lifting cylinder (61) is vertically arranged and connected with the lifting block (7).

4. The high efficiency blanking device of the brake disc punching apparatus (1) according to claim 1 or 2 or 3, characterized in that: The clamping block (5) is provided with a clamping groove (51), and the clamping groove (51) is arranged in an arc shape.

5. The efficient blanking device of the brake disc punching equipment (1) according to claim 4, characterized in that: The clamping block (5) is provided with an adjusting block (52), the adjusting block (52) is detachably connected with the clamping block (5), and the clamping groove (51) is arranged on the adjusting block (52).

6. The efficient blanking device of the brake disc punching apparatus (1) according to claim 2, characterized in that: The lifting block (7) is provided with a guide groove (71), and the clamping block (5) is provided with a guide rod (53), the guide rod (53) is slidably arranged in the guide groove (71).