Jig frame for mounting and positioning reinforcing steel bars
By designing a rebar installation positioning jig with replaceable positioning steel plates, the problem of fixed jig dimensions in existing jigs was solved, enabling efficient processing of rebar cages of different sizes, reducing costs and improving applicability.
Patent Information
- Application Number
- CN202423319299.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The existing rebar cage processing jigs have fixed dimensions, which means that they need to be remade when the rebar cage dimensions change, resulting in high costs and low applicability.
A rebar installation positioning jig was designed, comprising a jig base, a positioning support frame, and a positioning steel plate. The jig can be adapted to the processing of rebar cages of different diameters by changing the positioning steel plate with different groove structures. The positioning support frame is composed of a vertical frame, diagonal braces, and a continuous I-beam, forming a stable triangular structure to improve support stability.
It improves the efficiency of steel cage processing, reduces costs, and enhances the applicability of the jig, enabling it to process steel cages of different sizes.
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Figure CN223655947U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of jig, in particular to a jig for reinforcing bar installation and positioning. BACKGROUND
[0002] The existing pile foundation reinforcement cage is commonly manually bound, and the circular ring of the reinforcement cage framework is curved and welded on site according to the diameter of the reinforcement cage. The existing reinforcement cage framework processing jig is fixed, such as the pile foundation reinforcement cage framework processing jig disclosed in CN204645024, which comprises at least two straightly distributed jig units. The jig unit comprises a base, and a positioning cavity with an arc-shaped cross section is arranged in the base. The axes of the positioning cavities in the adjacent two jig units are on the same axis, and a plurality of positioning reinforcing bars are arranged on the inner arc surface of the positioning cavity and are fixed along the circumference of the arc-shaped cross section of the positioning cavity. Then, the main reinforcing bars and the reinforcing hoops are directly welded by workers to form the reinforcement cage framework.
[0003] The above jig structure is relatively single, that is, the size is fixed. When the size of the reinforcement cage changes, the reinforcement cage framework needs to be re-made, which has high manufacturing cost and low applicability. CONTENT OF THE UTILITY MODEL
[0004] The purpose of the present application is to provide a jig for reinforcing bar installation and positioning which can be applied to the processing of reinforcement cages of different sizes.
[0005] In order to achieve the above-mentioned purpose, the present application provides the following technical solutions:
[0006] A jig for reinforcing bar installation and positioning comprises a jig base, positioning support frames and a positioning steel plate. The positioning support frames are arranged in two groups and are located on the two sides of the jig base respectively. The positioning steel plate is supported on the jig base by the two groups of positioning support frames. The top side of the positioning steel plate is recessed downward to form a groove, and a plurality of reinforcing bar positioning grooves are arranged at intervals on the groove.
[0007] Further provided are: the two groups of positioning support frames limit the two sides of the positioning steel plate respectively, and each group of positioning support frames comprises at least two positioning support frames along the axial direction of the constructed concrete member. The positioning steel plate is clamped and fixed between the adjacent two positioning support frames of each group.
[0008] Further provided are: the positioning steel plate comprises N blocks along the axial direction of the constructed concrete member, each group of positioning support frames comprises N+1 positioning support frames, and N is greater than or equal to 2.
[0009] Further provided are: each positioning support frame comprises a vertical frame and an inclined rod. The vertical frame extends along the axial direction of the constructed concrete member. The inclined rod is obliquely arranged between the vertical frame and the jig base, and the height of the inclined rod is lower than that of the groove of the positioning steel plate.
[0010] Further arrangement: the height of the stand is not less than the height of the positioning steel plate.
[0011] Further arrangement: the stand comprises two lengthwise working steels arranged in an up-down manner and vertical working steels arranged between the two lengthwise working steels, and the lengthwise working steels extend along the axial direction of the constructed concrete member.
[0012] Further arrangement: the vertical working steels are arranged in multiple along the length direction of the lengthwise working steels.
[0013] Further arrangement: one end of the inclined rod is connected with the lengthwise working steel at the top of the stand, and the other end is fixed with the stand base, and multiple inclined rods are arranged along the length of the lengthwise working steel.
[0014] Further arrangement: the groove comprises an arc-shaped groove, a square groove or other special-shaped groove.
[0015] Compared with the prior art, the scheme of the present application has the following advantages:
[0016] The steel mounting and positioning jig of the present application can replace the positioning steel plate with different groove structures to adapt to the processing of steel cages with different diameters by inserting the positioning steel plate between each group of adjacent two positioning support frames arranged on the stand base, thereby greatly improving the work efficiency, reducing the cost of the steel mounting and positioning jig, and having high applicability.
[0017] Additional aspects and advantages of the present application will be given in part in the following description, which will become apparent from the following description, or will be learned by practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0018] The above and / or additional aspects and advantages of the present application will become apparent and be readily understood from the following description, taken in conjunction with the accompanying drawings, in which:
[0019] Figure 1 Structure schematic diagram of an embodiment of the steel mounting and positioning jig of the present application;
[0020] Figure 2 Structure schematic diagram of an embodiment of the steel mounting and positioning jig of the present application; Figure 1 Enlarged schematic diagram of A part of the steel mounting and positioning jig of the present application.
[0021] In the figure, 1 is a stand base, 2 is a positioning support frame, 21 is a stand, 211 is a lengthwise working steel, 212 is a vertical working steel, 22 is an inclined rod, 3 is a positioning steel plate, 31 is a groove, and 32 is a steel positioning groove. DETAILED DESCRIPTION
[0022] Embodiments of the present application are described below in detail with reference to the drawings, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary only, and are for the purpose of explanation of the present application, and cannot be interpreted as a limitation on the present application.
[0023] It should be understood that each step described in the method embodiments of the present application can be executed in different orders and / or in parallel. In addition, the method embodiments can include additional steps and / or omit the execution of the steps shown. The scope of the present application is not limited in this respect.
[0024] The term "comprising" and variations thereof as used herein are open-ended, that is "including but not limited to". The term "connected" can be direct or indirect, that is through intermediary components (elements). The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". Related terms are defined as follows.
[0025] It should be noted that the terms "first", "second", and the like in the present application are only used to distinguish different devices, modules or units, and are not intended to limit the devices, modules or units to be different devices, modules or units, nor to limit the order or interdependence of the functions performed by the devices, modules or units.
[0026] In view of the problem of fixed size of the steel bar cage binding jig frame, the present application provides a steel bar installation positioning jig frame, which comprises a jig frame base 1, a positioning support frame 2 and a positioning steel plate 3. The positioning support frame 2 is fixed on the jig frame base 1, and the positioning steel plate 3 is installed on the jig frame base 1 through the positioning support frame 2. The positioning steel plate 3 is used to assist in binding the steel bars of the steel bar cage of the concrete member under construction, so that different positioning steel plates 3 can be replaced to adapt to the processing of steel bar cages of different diameters. That is, when processing steel bar cages of different diameters, the jig frame does not need to be replaced as a whole, but only the positioning steel plate 3 of different specifications needs to be replaced based on the original jig frame, which greatly improves the work efficiency and reduces the device cost of the steel bar installation positioning jig frame.
[0027] Specifically, the top side of the positioning steel plate 3 is recessed downward to form a groove 31, the diameter of the groove 31 is consistent with the diameter of the steel bar cage required to be bound, and a plurality of steel bar positioning grooves 32 are arranged at intervals on the groove 31. The positioning of the steel bars is realized through the steel bar positioning grooves 32. The worker only needs to place the steel bars to be bound according to the steel bar positioning grooves 32, which is simple to operate.
[0028] In different embodiments, the grooves 31 can be provided with different groove 31 shapes according to the shape of the reinforcement cage of the concrete member being constructed, for example, when a cylindrical reinforcement cage with a circular cross-section needs to be bound, the groove 31 is an arc-shaped groove 31, and when a square reinforcement cage with a rectangular cross-section needs to be bound, the groove 31 is a square groove 31, and a special-shaped groove 31 is also provided to meet the binding needs of the special-shaped structure of the reinforcement cage.
[0029] The positioning support frames 2 are provided in two groups on both sides of the jig base 1, and the two groups of positioning support frames 2 limit the two sides of the positioning steel plate 3, respectively, to ensure the stability of the support of the positioning steel plate 3. Furthermore, each group of positioning support frames 2 is provided with at least two along the axial direction of the concrete member being constructed, so that the positioning steel plate 3 is clamped between the adjacent two positioning support frames 2 of each group, and the positioning steel plate 3 is installed in a plug-in manner between the adjacent two positioning support frames 2 of each group, which is convenient to disassemble and can facilitate workers to replace different positioning steel plates 3 according to the size of the reinforcement cage to be bound.
[0030] Furthermore, to improve the binding effect of the long reinforcement, the positioning steel plate 3 is provided with N pieces along the axial direction of the concrete member being constructed, and N≥2, so that the reinforcement is positioned by at least two positioning steel plates 3, which can improve the accuracy of the binding of the reinforcement cage. Since the positioning steel plate 3 needs to be plugged between the adjacent two positioning support frames 2, the number of each group of positioning support frames 2 in the embodiment is N+1.
[0031] The positioning steel plate 3 of the present application is supported and limited by the positioning support frames 2 installed on the jig base 1, and each positioning support frame 2 in the present application includes a stand 21 and an inclined rod 22. The stand 21 extends along the axial direction of the concrete member being constructed, and the inclined rod 22 is obliquely arranged between the stand 21 and the jig base 1, and the inclined rod 22 is lower than the groove 31 of the positioning steel plate 3, avoiding the influence of the inclined rod 22 on the binding of the reinforcement. The positioning support frame 2 of the present application forms a triangular structure between the inclined rod 22, the stand 21 and the jig base 1, thereby increasing the stability and carrying capacity of the positioning support frame 2, and effectively dispersing and transmitting the stress to the jig base 1 or other support points, preventing the positioning support frame 2 from tilting, twisting or collapsing, to improve the positioning and supporting effect of the positioning steel plate 3.
[0032] Furthermore, the height of the stand 21 is not less than the height of the positioning steel plate 3, ensuring that the top of the positioning steel plate 3 also has good supporting capacity.
[0033] The stand 21 of the embodiment comprises two lengthwise working steels 211 arranged in an up-down manner and vertical working steels 212 arranged between the two lengthwise working steels 211, the lengthwise working steels 211 extend along the axial direction of the concrete member to be constructed, the height of the stand 21 can be adjusted by selecting vertical working steels 212 with different lengths, meanwhile, the vertical working steels 212 are arranged in multiple along the length direction of the lengthwise working steels 211 to ensure the structural stability of the stand 21, the lengthwise steel bars at the bottom of the stand 21 can be fixed on the jig base 1 by welding or screwing.
[0034] In addition, one end of the inclined rod 22 is connected with the lengthwise working steel 211 at the top of the stand 21, and the other end is fixed with the jig base 1, thereby forming a triangular stable structure, and multiple inclined rods 22 are arranged along the length of the lengthwise working steel 211, thereby greatly increasing the structural stability of the positioning support frame 2.
[0035] In summary, the steel bar installation positioning jig of the present application can replace the positioning steel plate 3 with different groove 31 structures to adapt to the processing of steel bar cages with different diameters by inserting the positioning steel plate 3 between each group of two adjacent positioning support frames 2 arranged on the jig base 1, thereby greatly improving the work efficiency, reducing the cost of the steel bar installation positioning jig, and having high applicability.
[0036] The above only describes some embodiments of the present application, and it should be noted that those skilled in the art can make some improvements and refinements without departing from the principles of the present application, and these improvements and refinements should also be considered as the protection scope of the present application.
Claims
1. A jig for positioning and installing reinforcing bars, characterized in that, The utility model relates to a positioning device for concrete construction, which comprises a jig base, positioning support frames and a positioning steel plate.
2. The jig as claimed in claim 1, wherein Two groups of positioning support frames are arranged on both sides of the jig base respectively, and the positioning steel plate is supported on the jig base by the two groups of positioning support frames.
3. The jig as claimed in claim 2, wherein The positioning steel plate is clamped and fixed between every two adjacent positioning support frames in each group.
4. The jig as claimed in claim 1, wherein The positioning steel plate is provided with N pieces along the axial direction of the concrete construction member, and each group of positioning support frames is provided with N+1 pieces, with N being greater than or equal to 2.
5. The jig as claimed in claim 4, wherein Each positioning support frame comprises a vertical frame and an inclined rod.
6. The jig as claimed in claim 5, wherein The height of the vertical frame is not less than the height of the positioning steel plate.
7. The jig as claimed in claim 6, wherein The vertical frame comprises two full-length work steels arranged one above the other and a vertical work steel arranged between the two full-length work steels.
8. The jig as claimed in claim 6, wherein The vertical work steel is provided with a plurality of vertical work steels along the length direction of the full-length work steel.
9. The jig as claimed in claim 1, wherein One end of the inclined rod is connected with the full-length work steel at the top of the vertical frame, and the other end is fixed with the jig base. The recess comprises an arc-shaped recess, a square recess or other special-shaped recess.