Automatic butt welding device for building reinforcing steel bars

Abstract

The utility model relates to the technical field of steel bar welding, and provides a building steel bar automatic butt welding device which comprises a bottom support and three installation frames, and the three installation frames are correspondingly installed at the center and the two ends of the bottom of the bottom support. Reinforcing steel bar conveying mechanisms for conveying reinforcing steel bars to the center are mounted in the mounting frames on the two sides, and a positioning welding mechanism is mounted in the mounting frame in the center. By optimizing the design of the reinforcing steel bar conveying mechanism, the positioning and welding mechanism and the welding assembly, the efficient and accurate reinforcing steel bar conveying and welding process is achieved, the production efficiency, the welding precision and the welding quality are improved, an important role is played in the building field, and reliable support and guarantee are provided for engineering construction.

Description

TECHNICAL FIELD

[0001] The utility model relates to a steel bar welding technical field, concretely relates to a building steel bar automatic butt welding device. BACKGROUND

[0002] In the field of construction, steel bar welding device is one of the key equipment, which is used for automatic butt welding of steel bars to build high-strength and stable quality steel bar structure. However, the traditional steel bar welding device has some deficiencies, which limits its application efficiency and quality in modern construction engineering:

[0003] Low efficiency conveying system: the steel bar conveying system in the traditional device may have problems such as unstable conveying, slow speed, easy rotation or displacement in the conveying process, which leads to welding process obstruction and reduces work efficiency.

[0004] Inaccurate positioning system: the positioning and clamping of steel bars before welding are not accurate enough, which may lead to inaccurate welding position and uneven welding quality, affecting the stability and safety of the overall structure.

[0005] Instability of welding process: the welding assembly in the traditional device may have problems such as poor welding uniformity in the welding process, which leads to welding quality unable to reach the expected level and affects the strength and durability of the structure.

[0006] Therefore, the present application proposes a building steel bar automatic butt welding device to solve the above problems. INVENTION CONTENTS

[0007] In order to overcome the defects of the prior art, the purpose of the utility model is to provide a building steel bar automatic butt welding device.

[0008] In order to achieve the above purpose, the technical scheme of the utility model is as follows: a building steel bar automatic butt welding device, comprising a bottom support and three mounting frames, the mounting frames are three corresponding mounting frames installed at the center and both ends of the bottom of the bottom support, the inside of the mounting frames on both sides is installed with a steel bar conveying mechanism for conveying steel bars to the center, and the inside of the center mounting frame is installed with a positioning and welding mechanism;

[0009] The steel bar conveying mechanism comprises:

[0010] A feeding tooth roller mounted on the bottom of the mounting frame on the side;

[0011] A clamping tooth roller arranged in the mounting frame and located directly above the feeding tooth roller;

[0012] The positioning and welding mechanism comprises:

[0013] a pair of symmetrical synchronous cylinders installed on the upper and lower ends of the center installation frame;

[0014] a pair of end positioning clamping blocks respectively connected to the output ends of the synchronous cylinders on the upper and lower ends;

[0015] a welding assembly installed at the center of the center installation frame.

[0016] Preferably, the reinforcing bar conveying mechanism further comprises:

[0017] a pressing assembly distributed in the left and right side walls of the installation frame and matched with the pressing of the clamping toothed roller;

[0018] a drive motor installed on the outer wall of the installation frame, with the output end of the drive motor connected to the center of the feeding toothed roller.

[0019] Preferably, the pressing assembly comprises:

[0020] a vertically distributed guide column;

[0021] a guide sleeve slidingly sleeved on the guide column, with the inner side of the guide sleeve rotationally connected to the center of the same side of the clamping toothed roller;

[0022] a compression spring sleeved on the upper end of the guide column and compressed against the upper end of the guide sleeve.

[0023] Preferably, the clamping end face of the end positioning clamping block is provided with a recessed groove for welding operation of the welding assembly.

[0024] Preferably, the welding assembly specifically comprises:

[0025] two symmetrical fixed rings fixedly installed at the center of the center installation frame;

[0026] a driven toothed ring rotationally installed between the two fixed rings;

[0027] a speed reduction motor installed on one side wall of the center installation frame;

[0028] a drive gear connected to the output end of the speed reduction motor, with the inner side of the drive gear engaged with the side of the driven toothed ring;

[0029] four welding gun heads installed on the inner ring surface of the driven toothed ring.

[0030] Preferably, the transmission ratio between the driven toothed ring and the drive gear is set to 1:3.

[0031] Preferably, a reinforcing steel pipe is arranged between the reinforcing steel conveying mechanism and the positioning and welding mechanism.

[0032] The beneficial effects of the utility model lie in:

[0033] Improve production efficiency: through the design of the reinforcing steel conveying mechanism, efficient and accurate reinforcing steel conveying can be realized, manpower and time cost are saved, and the welding process is accelerated, thereby improving the overall production efficiency.

[0034] Improve welding accuracy: the positioning and welding mechanism adopts a synchronous cylinder and an end positioning clamping block, which can ensure stable clamping and accurate positioning of the reinforcing steel end, thereby improving the welding accuracy and reducing the error in the welding process.

[0035] Ensure welding quality: the design of the fixed ring and the driven gear ring in the welding assembly, and the cooperation of the driving gear and the speed reducer motor, can ensure uniform and stable annular welding of the welding gun head around the reinforcing steel, and ensure the consistency and strength of the welding quality.

[0036] This automatic butt joint welding device for reinforcing steel in construction optimizes the design of the reinforcing steel conveying mechanism, the positioning and welding mechanism and the welding assembly, realizes efficient and accurate reinforcing steel conveying and welding process, improves production efficiency, welding accuracy and welding quality. Such a device will play an important role in the construction field and provide reliable support and protection for engineering construction. BRIEF DESCRIPTION OF DRAWINGS

[0037] In the drawings:

[0038] Figure 1 is a structural schematic view of the utility model;

[0039] Figure 2 is a central transverse half-cut structural schematic view of the utility model;

[0040] Figure 3 is a structural schematic view of the reinforcing steel conveying mechanism and the positioning and welding mechanism of the utility model;

[0041] Figure 4 is a structural schematic view of the reinforcing steel conveying mechanism of the utility model;

[0042] Figure 5 is a structural schematic view of the pressing assembly of the utility model;

[0043] Figure 6 is a structural schematic view of the positioning and welding mechanism of the utility model;

[0044] Figure 7 is a structural schematic view of the welding assembly of the utility model;

[0045] Figure 8 The welding assembly welding structure is shown in a separated structure schematic view of the utility model.

[0046] Mark explanation:

[0047] 1, bottom support; 2, mounting frame; 3, steel bar conveying mechanism; 4, positioning welding mechanism; 5, steel bar guide conveying pipeline;

[0048] 31, feeding tooth roller; 32, clamping tooth roller; 33, driving motor; 34, pressing assembly;

[0049] 341, guide column; 342, guide sleeve; 343, tightening spring;

[0050] 41, synchronous air cylinder; 42, end positioning clamping block; 43, welding assembly;

[0051] 431, fixed ring; 432, driven tooth ring; 433, welding gun head; 434, driving gear; 435, speed reduction motor. DETAILED DESCRIPTION

[0052] The utility model will be described in further detail below in combination with the drawings and embodiments, obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. The embodiments in the application and the features in the embodiments can be combined with each other without conflict. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model.

[0053] It should be noted that if the utility model embodiments involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between the components in a certain posture (as shown in the drawings), if the certain posture changes, the directional indications also change accordingly.

[0054] In addition, "a plurality of" means two or more. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of the ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not within the protection scope of the utility model.

[0055] Please refer to the drawings in the description Figures 1-8 The utility model provides a kind of automatic butt welding device for building steel bar:

[0056] Bottom support and mounting frame:

[0057] The bottom support 1 is designed as a sturdy platform to support the entire device operation. Three mounting frames 2 are distributed at the center and both ends of the bottom support 1, ensuring that the reinforcement can be stably sent from both sides to the center welding position while maintaining the symmetry and balance of the overall structure.

[0058] Reinforcement conveying mechanism:

[0059] Each reinforcement conveying mechanism 3 is designed to improve conveying efficiency and accuracy:

[0060] Feeding tooth roller 31: It has high load capacity to accommodate steel bars of different diameters, ensuring smooth advancement of the steel bar during conveying.

[0061] Clamping tooth roller 32: It is designed in pairs with the feeding tooth roller 31 above and below, capable of clamping the steel bar between the clamping tooth roller 32 and the feeding tooth roller 31, ensuring the precise position of the steel bar during conveying to the welding point.

[0062] Drive motor 33: It can operate continuously to drive the feeding tooth roller 31 to rotate, thereby ensuring the power of the steel bar feeding.

[0063] Pressing assembly 34: Its design ensures that the clamping tooth roller 32 applies uniform pressure during steel bar transmission, avoiding displacement or rotation of the steel bar during clamping.

[0064] Positioning and welding mechanism:

[0065] The key to the design of the center welding mechanism 4 is to improve welding accuracy and efficiency:

[0066] Synchronous cylinder 41: It is used to accurately control the movement of the end positioning and clamping block 42, and the synchronous operation of the cylinder ensures that the end positioning and clamping block 42 is stably clamped on the two steel bars to be welded, thereby improving the welding quality.

[0067] End positioning and clamping block 42: It has specially designed grooves that not only help fix the steel bar but also provide a welding space for the welding assembly 43 at the center position, ensuring stable positioning.

[0068] Welding assembly 43:

[0069] Fixed ring 431 and driven tooth ring 432: This design allows the driven tooth ring 432 to rotate stably and accurately during welding, and the welding gun head 433 mounted on the driven tooth ring 432 can uniformly weld around the steel bar, ensuring the uniformity and strength of the welding.

[0070] Drive gear 434 and reduction motor 435: The reduction motor 435 provides the necessary torque, which is transmitted through the precise meshing of the drive gear 434 and the driven tooth ring 432, ensuring smooth welding process. This design also helps to reduce mechanical wear and noise.

[0071] Steel bar guide pipe 5:

[0072] To ensure that the steel bars sent by the two steel bar conveying mechanisms 3 can be smoothly and accurately guided to the positioning and welding mechanism 4.

[0073] Working principle

[0074] Steel bar loading and conveying:

[0075] Two steel bars are conveyed to the center through the two steel bar conveying mechanisms 3. The feeding tooth roller 31 pushes the steel bars forward, and the clamping tooth roller 32 clamps the steel bars to ensure that they do not rotate or displace during the conveying process.

[0076] Steel bar positioning and preparation for welding:

[0077] The steel bars are conveyed to the center welding mechanism 4, and after the two steel bar ends are aligned, the end positioning and clamping block 42 controlled by the synchronous cylinder 41 tightly clamps the two steel bar ends.

[0078] Welding process:

[0079] The driven tooth ring 432 in the welding assembly 43 starts to rotate through the driving of the reduction motor 435 and the drive gear 434, ensuring smooth progress of the welding process.

[0080] The welding gun head 433 rotates stably with the driven tooth ring 432, performing annular welding around the steel bars, ensuring the uniformity and strength of the welding.

[0081] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

[0082] For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.

[0083] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature described. The specification can include implicit combinations of explicitly mentioned features and / or explicit combinations of implicitely mentioned features. Each embodiment depends on the explicit combinations of features and / or the implicit combinations of features made specifically within that embodiment, and each such embodiment can be combined with every other such embodiment to create further embodiments.

Claims

1. A device for automatic butt welding of constructional reinforcement bars, comprising a base support (1) and three mounting frames (2), characterized in that, The mounting frame (2) is provided with three mounting frames corresponding to the center and both ends of the bottom of the bottom support (1), and the inside of the mounting frame (2) is provided with a reinforcing bar conveying mechanism (3) for conveying reinforcing bars to the center. The reinforcing bar conveying mechanism (3) comprises: A feeding tooth roller (31) mounted on the inside bottom of the mounting frame (2); A clamping tooth roller (32) arranged in the mounting frame (2) and located directly above the feeding tooth roller (31); The positioning and welding mechanism (4) comprises: Synchronous air cylinders (41) symmetrically arranged on the upper and lower ends of the center mounting frame (2); End positioning and clamping blocks (42) respectively connected to the output ends of the upper and lower synchronous air cylinders (41); A welding assembly (43) mounted on the inside center of the center mounting frame (2).

2. The automatic butt welding device for building reinforcement bars according to claim 1, characterized in that, The reinforcing bar conveying mechanism (3) further comprises: A pressing assembly (34) arranged in the left and right side walls of the inside of the mounting frame (2) and cooperating with the pressing of the clamping tooth roller (32); A driving motor (33) mounted on the outside wall of the mounting frame (2), and the output end of the driving motor (33) is connected to the center of the feeding tooth roller (31).

3. The automatic butt welding device for building reinforcement bars according to claim 2, characterized in that, The pressing assembly (34) comprises: A vertical guide column (341); A guide sleeve (342) slidably connected to the guide column (341), and the inner side of the guide sleeve (342) is rotatably connected to the center of the same side of the clamping tooth roller (32); A compression spring (343) sleeved on the upper end of the guide column (341) and abutting against the upper end face of the guide sleeve (342).

4. The automatic butt welding device for building reinforcement bars according to claim 1, characterized in that, The end face of the end positioning and clamping block (42) is provided with a recess for welding operation of the welding assembly (43).

5. The automatic butt welding device for building reinforcement bars according to claim 1, characterized in that, The welding assembly (43) comprises: Two symmetrically arranged fixed rings (431) fixedly mounted on the inside center of the center mounting frame (2); A driven gear ring (432) rotatably mounted between the two fixed rings (431); A speed reduction motor (435) mounted on one side wall of the center mounting frame (2); A driving gear (434) connected to the output end of the speed reduction motor (435), and the inner side edge of the driving gear (434) is engaged with the side edge of the driven gear ring (432); Four welding gun heads (433) mounted on the inner ring surface of the driven gear ring (432).

6. The automatic butt welding device for building reinforcement bars according to claim 5, characterized in that, The transmission ratio between the driven gear ring (432) and the driving gear (434) is set to 1:

3.

7. The automatic butt welding device for building reinforcement bars according to claim 1, characterized in that, A reinforcing bar guide pipe (5) is arranged between the reinforcing bar conveying mechanism (3) on both sides and the positioning and welding mechanism (4) in the center.

Images