Multi-table-board processing device for insulated feeder production
By designing a multi-faceted processing device, the automated cutting, grinding, and cleaning of insulation risers were achieved, solving the problems of waiting and moving insulation risers during multi-process processing, and improving processing efficiency and product quality.
Patent Information
- Application Number
- CN202422064532.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-08-26
AI Technical Summary
In multi-process manufacturing, the insulation riser needs to be removed after each process is completed and moved to the next process, which affects processing efficiency.
A multi-table processing device was designed, including a processing device body, a rotating sleeve, a rotating rod, a placement plate, a cutting plate, a grinding plate, and a nozzle. The device achieves automated cutting, grinding, and cleaning of the heat-insulating riser through a limiting component and a driving component, and realizes continuous processing of multiple processes using a synchronous belt and a cam airbag system.
This improved the processing efficiency of thermal risers, reduced waiting time, enabled continuous processing of multiple processes, and enhanced production efficiency and product quality.
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Figure CN223656479U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of heat preservation riser, especially to the multi -table processing device for heat preservation riser production. BACKGROUND
[0002] The heat preservation riser is made of low thermal conductivity material, and the metal liquid in the riser solidifies for a long time, and the feeding effect is good, the heat preservation riser has the advantages of good heat preservation performance, high refractoriness, strong feeding capacity, small shrinkage during re-melting, convenient use, no environmental pollution, easy popularization and the like, and has received consistent good comments from the majority of users for a long time, the product can be widely used in the production of cast steel, cast iron and non-ferrous alloy castings of various brands, and the use of the product can prolong the cooling time of the metal liquid, enhance the feeding effect, increase the castings process yield by about 20%, reduce the production cost by about 30%-40%, reduce the weight of the riser by 40%-50%, save the metal melting and cutting riser cost, reduce the sand and metal loss, save energy and labor, reduce the cost of castings production, improve the internal quality and compactness of the castings, and improve the economic benefit, the product has small high-temperature shrinkage after pouring, the heat preservation riser sleeve has no deformation and expansion, the riser is clean and has regular shape, and the feeding shape is "flat dish type".
[0003] The heat preservation riser needs to be processed through multiple processes after production, but the heat preservation riser needs to be taken out and moved to the next process after the process is completed during multi-process processing, and the heat preservation riser also needs to be taken down when moved to the next process, which affects the processing efficiency of the heat preservation riser, therefore, the multi -table processing device for heat preservation riser production is proposed to solve the above problems. CONTENT OF THE UTILITY MODEL
[0004] In order to make up for the above shortcomings, the utility model provides a multi -table processing device for heat preservation riser production, which aims at improving the problem that the heat preservation riser needs to be taken out and moved to the next process after the process is completed during multi-process processing, and the heat preservation riser also needs to be taken down when moved to the next process, which affects the processing efficiency of the heat preservation riser.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] Including processing device body, the top of processing device body is rotatably installed with rotating sleeve through bearing, rotating sleeve is slidably installed with rotating rod inside, the bottom of rotating rod is fixedly installed with placing disc, the inside of rotating rod is provided with placing slot, the inside of placing slot is provided with limiting assembly, the top of processing device body is provided with cutting disc, polishing disc, placing box and spray head, the bottom of placing box is fixedly installed on the top of processing device body, the inside of processing device body is provided with driving assembly;
[0007] The limiting assembly is used for limiting the sliding distance of the rotating rod inside the rotating sleeve, and the driving assembly is used for driving the cutting disc, the polishing disc and the spray head to work;
[0008] As a further description of the above technical scheme:
[0009] The limiting assembly includes elastic sheets, the top of the elastic sheet is fixedly installed with the top of the inner wall of the placing slot, the both sides of the inner wall of the placing slot are slidably installed with the insert block, the outer end of the insert block penetrates to the outer end of the rotating sleeve, the inner end of the insert block is fixedly installed with the gasket, and the outer side of the gasket is in contact with the inner wall of the placing slot.
[0010] As a further description of the above technical scheme:
[0011] The driving assembly includes two groups of connecting rods, the bottom of one group of connecting rods is rotatably installed with the bottom of the inner wall of the processing device body, the bottom of the other group of connecting rods is fixedly installed with the motor, the bottom of the motor is fixedly installed with the bottom of the inner wall of the processing device body, the top of the two groups of connecting rods penetrates to the top of the processing device body, and the top of the connecting rod is fixedly installed with the bottom of the cutting disc and the polishing disc.
[0012] As a further description of the above technical scheme:
[0013] The surface of the two groups of connecting rods is fixedly installed with the synchronous wheel, the inside of the processing device body is provided with the synchronous belt, and the synchronous belt and the synchronous wheel are rotatably installed.
[0014] As a further description of the above technical scheme:
[0015] The bottom of the inner wall of the processing device body is fixedly installed with the air bag, the top of the air bag is communicated with the air outlet pipe, the top of the air outlet pipe penetrates to the top of the processing device body and is communicated with the bottom of the spray head, and the surface of one group of connecting rods is fixedly installed with the cam.
[0016] As a further description of the above technical scheme:
[0017] A limiting plate is slidably installed inside the processing device body. One side of the limiting plate is in contact with the surface of the cam. Two sets of limiting blocks are fixedly installed on the inner wall of the processing device body. A limiting rod is fixedly installed on the left side of the limiting plate. The limiting rod and the limiting block are slidably installed. The right side of the limiting plate is fixedly installed on the left side of the airbag.
[0018] As a further description of the above technical solution:
[0019] A tension spring is fitted onto the surface of the limiting rod. The left end of the tension spring is fixedly installed on the right side of the limiting block, and the right end of the tension spring is fixedly installed on the left side of the limiting plate.
[0020] This utility model has the following beneficial effects:
[0021] In this invention, the spring, insert, and gasket work together to press the insert inward. When the insert enters the rotating sleeve, the rotating rod can be pulled to the top or bottom. The movement of the rotating rod allows the placement plate to be adjusted in position.
[0022] In this invention, the cooperation of the synchronous pulley and the synchronous belt enables the motor to start, which in turn drives one set of connecting rods to rotate. The rotation of the connecting rods drives one set of synchronous pulleys to rotate, and the rotation of the synchronous pulleys drives another set of synchronous pulleys and another set of connecting rods to rotate via the synchronous belt. This allows the cutting disc and the grinding disc to rotate simultaneously, thereby processing the insulation riser.
[0023] In this invention, the airbag, the air outlet pipe, and the cam work together to rotate one of the connecting rods, which in turn drives the cam to rotate. The rotation of the cam compresses the airbag, and the gas in the airbag is discharged through the air outlet pipe. The air outlet pipe can then deliver the gas to the nozzle, thereby blowing away impurities attached to the insulation riser. Attached Figure Description
[0024] Figure 1 A three-dimensional schematic diagram of the processing device body is provided for this utility model;
[0025] Figure 2 A cross-sectional internal structural diagram of the processing device body is provided for this utility model;
[0026] Figure 3 A cross-sectional view of the rotating sleeve is provided for this utility model;
[0027] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle;
[0028] Figure 5 This utility model Figure 3 Enlarged structural diagram at point B in the middle.
[0029] Figure legend:
[0030] 1, processing device body; 2, rotating sleeve; 3, rotating rod; 4, placing disc; 5, placing groove; 6, limiting assembly; 61, spring piece; 62, plug; 63, gasket; 7, cutting disc; 8, polishing disc; 9, placing box; 10, spray head; 11, driving assembly; 111, connecting rod; 112, motor; 113, synchronous wheel; 114, synchronous belt; 115, air bag; 116, air outlet pipe; 117, cam; 12, limiting plate; 13, limiting block; 14, limiting rod; 15, tension spring. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0032] Reference Figures 1-5 An embodiment provided by the present application: including processing device body 1, the top of processing device body 1 is rotatably installed with rotating sleeve 2 through bearing, rotating sleeve 2 is slidably installed with rotating rod 3 inside, the bottom of rotating rod 3 is fixedly installed with placing disc 4, the inside of rotating rod 3 is provided with placing groove 5, the inside of placing groove 5 is provided with limiting assembly 6, the top of processing device body 1 is provided with cutting disc 7, polishing disc 8, placing box 9 and spray head 10, the bottom of placing box 9 is fixedly installed on the top of processing device body 1, the inside of processing device body 1 is provided with driving assembly 11;
[0033] Limiting assembly 6 is used for limiting the sliding distance of rotating rod 3 inside rotating sleeve 2, driving assembly 11 is used for driving cutting disc 7, polishing disc 8 and spray head 10 to work, first, the insulating riser is placed into placing disc 4, then at this time, cutting disc 7, polishing disc 8 and spray head 10 are driven by driving assembly 11 to work, first, the insulating riser in placing disc 4 is cut by cutting disc 7, then rotating rod 3 and rotating sleeve 2 are rotated, then the burrs at the cutting position of the insulating riser are polished by polishing disc 8, then rotating sleeve 2 is continuously rotated, rotating sleeve 2 is rotated to the top of spray head 10, then spray head 10 can blow and clean the insulating riser inside placing disc 4, finally, the cleaned insulating riser is placed into placing box 9, so that the insulating riser can be stored.
[0034] Reference Figures 1-5The limiting assembly 6 comprises an elastic sheet 61, the top of the elastic sheet 61 is fixedly installed on the top of the inner wall of the placing groove 5, the two sides of the inner wall of the placing groove 5 are slidably installed with an insertion block 62, the outer end of the insertion block 62 penetrates to the outer end of the rotating sleeve 2, the inner end of the insertion block 62 is fixedly installed with a gasket 63, the outer side of the gasket 63 is in contact with the inner wall of the placing groove 5, through the mutual cooperation of the elastic sheet 61, the insertion block 62 and the gasket 63, the insertion block 62 can be pressed to the inner side, when the insertion block 62 enters the inside of the rotating sleeve 2, at this time, the rotating rod 3 can be pulled to the top or the bottom, the movement of the rotating rod 3 can drive the placing disc 4 to adjust the position.
[0035] With reference to Figures 1-5The driving assembly 11 comprises two groups of connecting rods 111, the bottom of one group of the connecting rods 111 is rotatably installed on the bottom of the inner wall of the processing device body 1, the bottom of the other group of the connecting rods 111 is fixedly installed with a motor 112, the bottom of the motor 112 is fixedly installed on the bottom of the inner wall of the processing device body 1, the top of the two groups of the connecting rods 111 penetrates to the top of the processing device body 1, the top of the connecting rod 111 is fixedly installed with the cutting disc 7 and the grinding disc 8, through the cooperation of the connecting rod 111 and the motor 112, the motor 112 can drive the connecting rod 111 to rotate when being started, the connecting rod 111 drives the cutting disc 7 and the grinding disc 8 to rotate, so that the heat preservation riser can be processed, the surface of the two groups of the connecting rods 111 is fixedly installed with synchronous wheels 113, the inside of the processing device body 1 is provided with a synchronous belt 114, the synchronous belt 114 and the synchronous wheel 113 are rotatably installed, through the cooperation of the synchronous wheel 113 and the synchronous belt 114, the motor 112 can drive one group of the connecting rods 111 to rotate when being started, the connecting rod 111 drives one group of the synchronous wheels 113 to rotate, the synchronous wheel 113 drives the other group of the synchronous wheels 113 and the other group of the connecting rods 111 to rotate through the synchronous belt 114, so that the cutting disc 7 and the grinding disc 8 can be rotated at the same time, so that the heat preservation riser can be processed, the bottom of the inner wall of the processing device body 1 is fixedly installed with an air bag 115, the top of the air bag 115 is communicated with an air outlet pipe 116, the top of the air outlet pipe 116 penetrates to the top of the processing device body 1 and is communicated with the bottom of the spray head 10, the surface of one group of the connecting rods 111 is fixedly installed with a cam 117, through the cooperation of the air bag 115, the air outlet pipe 116 and the cam 117, one group of the connecting rods 111 can drive the cam 117 to rotate when rotating, the cam 117 can extrude the air bag 115, at this time, the gas in the air bag 115 can be discharged through the air outlet pipe 116, the air outlet pipe 116 can deliver the gas to the spray head 10, so that the impurities attached to the heat preservation riser can be cleaned by blowing, the inside of the processing device body 1 is slidably installed with a limiting plate 12, one side of the limiting plate 12 is in contact with the surface of the cam 117, the inner wall of the processing device body 1 is fixedly installed with two groups of limiting blocks 13, the left side of the limiting plate 12 is fixedly installed with a limiting rod 14, the limiting rod 14 and the limiting block 13 are slidably installed, the right side of the limiting plate 12 and the left side of the air bag 115 are fixedly installed, through the cooperation of the limiting plate 12, the limiting block 13 and the limiting rod 14, the cam 117 will first extrude the limiting plate 12, at this time, the limiting plate 12 extrudes the air bag 115, so that the spray head 10 can clean the impurities attached to the heat preservation riser, the limiting plate 12 is limited by the limiting rod 14, so that the limiting plate 12 is prevented from shaking, the surface of the limiting rod 14 is sleeved with a tension spring 15, the left end of the tension spring 15 and the right side of the limiting block 13 are fixedly installed, the right end of the tension spring 15 and the left side of the limiting plate 12 are fixedly installed, through the setting of the tension spring 15, the limiting plate 12 and the air bag 115 can always bear the tension of the tension spring 15,Thus the air bag 115 extruded into a flat shape is reset.
[0036] Working principle: first, the heat preservation riser is placed in the placing disc 4, then the rotating rod 3 can be pulled to the top or the bottom, the rotating rod 3 moves to drive the placing disc 4 to adjust the position, then the motor 112 drives a group of connecting rods 111 to rotate, the connecting rods 111 rotate to drive a group of synchronous wheels 113 to rotate, the synchronous wheels 113 rotate to drive another group of synchronous wheels 113 and another group of connecting rods 111 to rotate through the synchronous belt 114, so that the cutting disc 7 and the grinding disc 8 can rotate at the same time, the heat preservation riser is cut by the cutting disc 7, then the rotating rod 3 and the rotating sleeve 2 are rotated, then the burrs of the heat preservation riser are polished by the grinding disc 8, then the rotating sleeve 2 is continuously rotated, at this time, a group of connecting rods 111 rotate to drive the cam 117 to rotate, the cam 117 rotates to extrude the air bag 115, at this time, the gas in the air bag 115 is discharged through the air outlet pipe 116, the air outlet pipe 116 can deliver the gas to the spray head 10, so that the impurities attached to the heat preservation riser can be blown and cleaned.
[0037] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application, for the skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of the present application.
Claims
1. A multi-surface processing device for the production of insulating risers, comprising a processing device body (1), characterised in that: The top of the processing device body (1) is rotatably installed with a rotating sleeve (2) through a bearing, the rotating sleeve (2) is slidably installed with a rotating rod (3) inside, the bottom of the rotating rod (3) is fixedly installed with a placing disc (4), the inside of the rotating rod (3) is provided with a placing groove (5), the inside of the placing groove (5) is provided with a limiting assembly (6), the top of the processing device body (1) is provided with a cutting disc (7), a polishing disc (8), a placing box (9) and a spray head (10), the bottom of the placing box (9) is fixedly installed on the top of the processing device body (1), and the inside of the processing device body (1) is provided with a driving assembly (11). The limiting assembly (6) is used for limiting the sliding distance of the rotating rod (3) in the rotating sleeve (2), and the driving assembly (11) is used for driving the cutting disc (7), the polishing disc (8) and the spray head (10) to work.
2. The multi-stage processing apparatus for producing a heat-insulating riser according to claim 1, characterized by: The limiting assembly (6) comprises elastic sheets (61), the top of the elastic sheet (61) is fixedly installed with the top of the inner wall of the placing groove (5), the two sides of the inner wall of the placing groove (5) are slidably installed with plug blocks (62), the outer end of the plug block (62) penetrates to the outer end of the rotating sleeve (2), the inner end of the plug block (62) is fixedly installed with a gasket (63), and the outer side of the gasket (63) is in contact with the inner wall of the placing groove (5).
3. The multi-stage processing apparatus for producing a hot top according to claim 1, wherein: The driving assembly (11) comprises two groups of connecting rods (111), one group of the connecting rods (111) is rotatably installed at the bottom of the inner wall of the processing device body (1), the other group of the connecting rods (111) is fixedly installed with a motor (112) at the bottom, the bottom of the motor (112) and the bottom of the inner wall of the processing device body (1) are fixedly installed, the top of the two groups of the connecting rods (111) penetrates to the top of the processing device body (1), and the top of the connecting rod (111) is fixedly installed with the cutting disc (7) and the polishing disc (8).
4. The multi-stage processing apparatus for producing a heat retaining riser according to claim 3, wherein: The surfaces of the two groups of the connecting rods (111) are fixedly installed with synchronous wheels (113), the inside of the processing device body (1) is provided with a synchronous belt (114), and the synchronous belt (114) and the synchronous wheel (113) are rotatably installed.
5. The multi-stage processing apparatus for producing a heat retaining riser according to claim 3, wherein: The bottom of the inner wall of the processing device body (1) is fixedly installed with an air bag (115), the top of the air bag (115) is communicated with an air outlet pipe (116), the top of the air outlet pipe (116) penetrates to the top of the processing device body (1) and is communicated with the bottom of the spray head (10), and the surface of one group of the connecting rods (111) is fixedly installed with a cam (117).
6. The multi-stage processing apparatus for producing a hot top according to claim 5, wherein: The inside of the processing device body (1) is slidably installed with a limiting plate (12), one side of the limiting plate (12) is in contact with the surface of the cam (117), the inner wall of the processing device body (1) is fixedly installed with two groups of limiting blocks (13), the left side of the limiting plate (12) is fixedly installed with a limiting rod (14), the limiting rod (14) and the limiting block (13) are slidably installed, and the right side of the limiting plate (12) and the left side of the air bag (115) are fixedly installed.
7. The multi-stage processing apparatus for producing a hot top according to claim 6, wherein: The surface of the limiting rod (14) is sleeved with a tension spring (15), the left end of the tension spring (15) and the right side of the limiting block (13) are fixedly installed, and the right end of the tension spring (15) and the left side of the limiting plate (12) are fixedly installed.