Machine pump spare part assembling tool

By designing an assembly fixture for pump spare parts that includes a base, a placement platform, a lifting component, a clamping block, and an adjusting rod, the problem of low efficiency and damage caused by the complexity of existing assembly equipment is solved, and a simple and efficient assembly process is achieved.

CN223656856UActive Publication Date: 2025-12-12SHAANXI YANCHANG CHINACOAL YULIN ENERGY CHEM
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Patent Information

Application Number
CN202520084863.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-12-12
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

In the existing technology, the assembly equipment for magnetic pump spare parts has a complex structure and the technical level of maintenance personnel varies, resulting in low assembly efficiency and easy damage to pump spare parts, which increases the consumption of manpower and material resources.

Method used

A pump spare parts assembly fixture is provided, which includes a base, a placement platform, a lifting component, a clamping block, an adjusting rod, and a mounting base. The lifting component enables linear displacement of the placement platform, the clamping block prevents the pump cover from detaching from other spare parts, and the adjusting rod enables precise docking, simplifying the assembly process.

Benefits of technology

It improves the efficiency and safety of pump and motor spare parts assembly, reduces the risk of spare parts damage, and lowers the consumption of manpower and material resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a machine pump spare part assembling tool. A pressing block is rotationally connected with a placing table; and the mounting seat is arranged on the placing table and is fixedly connected with the placing table. The periphery of the adjusting rod is in threaded connection with the mounting base, and the movable end of the lifting piece can drive the containing table to get close to or away from the base. The lifting part drives the placing table to linearly move in the vertical direction of the base, manual lifting of machine pump spare parts by maintenance personnel is abandoned, and lifting or descending of the placing table is achieved through the lifting part. And by arranging a pressing block, the pump cover is prevented from being accidentally separated from the placing table when being assembled with other machine pump spare parts. The adjusting rod horizontally penetrates through and is vertically mounted on the mounting seat on the table top of the placement table, and maintenance personnel only need to simply twist the adjusting rod, so that the adjusting rod can move towards the center direction of the placement table until the adjusting rod abuts against the side face of the pump cover. The position of the pump cover on the placing table can be finely adjusted, it is guaranteed that the pump cover can be accurately in butt joint with the rotating shaft, and the risk that the pump cover collides with other spare parts of the pump is reduced.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of machine pump auxiliary tool, and particularly relates to a machine pump spare part assembling tool. BACKGROUND

[0002] The spare parts of the magnetic force pump mainly include sliding bearings, shaft sleeves, thrust bearings and the like, and are made of silicon carbide. In the normal operation process, the service life of the sliding bearings, the shaft sleeves and the thrust bearings depends on the nature of the conveyed liquid. If the conveyed liquid is clean and has good lubricity, the service life of the sliding bearings, the shaft sleeves and the thrust bearings can be up to several years.

[0003] In the prior art, maintenance personnel usually use assembling equipment with complex structures to perform the assembling operation of the spare parts of the magnetic force pump. Since the maintenance personnel are mobile and have uneven technical levels, the machine pump spare parts are easily damaged in the maintenance process, which not only seriously affects the assembling efficiency of the machine pump, but also aggravates the consumption of manpower and material resources.

[0004] Therefore, a machine pump spare part assembling tool with a simple structure and convenient operation is urgently needed. CONTENT OF THE INVENTION

[0005] The machine pump spare part assembling tool provided by the application aims to ensure a simple structure and improve the assembling efficiency of the machine pump spare parts.

[0006] To achieve the above object, the application provides the following technical scheme.

[0007] A machine pump spare part assembling tool, comprising a base, a placing table, a lifting piece, a pressing block, an adjusting rod and a mounting seat.

[0008] The base is horizontally placed on a working surface, and a placing table is horizontally arranged above the base, and the placing table is used for placing a pump cover.

[0009] The pressing block is placed on the placing table, and the bottom of the pressing block is rotationally connected with the table top of the placing table.

[0010] The mounting seat is vertically fixed on the placing table, and the bottom of the mounting seat is fixedly connected with the table top of the placing table.

[0011] The adjusting rod is arranged on the mounting seat, the peripheral part of the adjusting rod is screwed with the mounting seat, and the length direction of the adjusting rod is consistent with the radial direction of the placing table.

[0012] The fixed end of the lifting piece is fixedly connected with the base, the movable end of the lifting piece is fixedly connected with the bottom of the placing table, and the movable end of the lifting piece can drive the placing table to approach or move away from the base.

[0013] Further, the pressing block comprises a vertical section, a rotating rod and a horizontal section.

[0014] The vertical section is placed on the placement table and is rotationally connected with the table top of the placement table.

[0015] The rotating rod vertically penetrates the middle part of the vertical section and is fixedly connected with the placement table.

[0016] One end of the horizontal section is fixedly connected with the upper part of the vertical section, and the other end horizontally extends, and the lower end surface of the horizontal section abuts against the upper end surface of the pump cover.

[0017] Further, a placement hole is formed in the middle part of the placement table, the hole rim of the placement hole is a stepped structure with the table top of the placement table, and the stepped surface abuts against the peripheral surface of the pump cover.

[0018] Further, the upper surface of the base vertically extends with a mounting groove, and the groove cavity of the mounting groove can accommodate the impeller.

[0019] Further, a limiting groove vertically extends from the groove bottom in the groove cavity of the mounting groove, and the groove cavity of the limiting groove can accommodate the rotating shaft.

[0020] Further, the groove core of the mounting groove, the table core of the placement table and the groove core of the limiting groove are coaxially arranged.

[0021] Further, the lifting member is in a rod-shaped structure, a plurality of lifting members are arranged, and the lifting rates of the lifting members are consistent.

[0022] Further, the lifting member is fixedly connected with a limiting block on the side close to the placement table, and the upper end surfaces of the limiting blocks in the plumb projection are in the same horizontal plane.

[0023] Further, the peripheral part of the lifting member is surrounded with a guide pipe, and the guide path of the guide pipe is consistent with the lifting path of the lifting member.

[0024] Further, the vertical section and the horizontal section are in an integral structure.

[0025] The one or more technical schemes provided in the embodiment of the utility model have at least the following technical effects or advantages:

[0026] The lifting piece drives the placement table to move linearly in the vertical direction of the base, and the maintenance personnel do not need to manually lift the pump spare parts, and the lifting piece is used to lift or lower the placement table. The setting of the pressing block avoids the accidental separation of the pump cover from the placement table when the pump cover is assembled with other pump spare parts (such as a rotating shaft, an impeller, etc.). The adjusting rod is horizontally arranged through the mounting seat vertically arranged on the surface of the placement table, and the two are tightly connected through threaded connection. The maintenance personnel only need to simply twist the adjusting rod, so that the adjusting rod is displaced towards the center of the placement table until the adjusting rod abuts against the side surface of the pump cover. Not only the position of the pump cover on the placement table can be finely adjusted, but also the risk of bumping between the pump cover and other pump spare parts can be reduced. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the description of the embodiments of the present application or the prior art. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0028] Figure 1 The structural schematic diagram in the assembled state is provided for the embodiments of the present application.

[0029] Figure 2 The structural schematic diagram for assembling the pump spare parts, the pressing block and the adjusting rod is provided for the embodiments of the present application.

[0030] Figure 3 The structural schematic diagram in the assembled state is provided for the embodiments of the present application. Figure 2 The structural schematic diagram in the front view state is provided for the embodiments of the present application.

[0031] Figure 4 The structural schematic diagram of the base in the embodiments of the present application is provided.

[0032] Figure 5 The structural schematic diagram of the placement table in the embodiments of the present application is provided.

[0033] Figure 6 The structural schematic diagram in the assembled state is provided for the embodiments of the present application. Figure 2 The local enlarged view of the D area in the embodiments of the present application is provided.

[0034] Icon: 10-base; 11-mounting groove; 12-limiting groove; 20-placement table; 21-placement hole; 30-lifting piece; 31-limiting block; 32-guide pipe; 40-pressing block; 41-vertical section; 42-horizontal section; 43-rotating rod; 50-adjusting rod; 51-mounting seat; A-pump cover; B-rotating shaft; C-impeller; DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of the present application.

[0036] In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. The terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In addition, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0037] As shown in Figures 1-6 A machine pump spare parts assembly tool, comprising a base 10, a placement table 20, a lifting piece 30, a pressing block 40, an adjusting rod 50 and a mounting seat 51; the base 10 is horizontally placed on the working surface, and the base 10 is horizontally provided with the placement table 20 above, and the placement table 20 is used for placing the pump cover A; the pressing block 40 is placed on the placement table 20, and the bottom of the pressing block 40 is rotatably connected with the table top of the placement table 20; the mounting seat 51 is vertically fixedly arranged on the placement table 20, and the bottom thereof is fixedly connected with the table top of the placement table 20; the adjusting rod 50 is arranged on the mounting seat 51, the peripheral portion of the adjusting rod 50 is screwed with the mounting seat 51, and the rod length direction of the adjusting rod 50 is consistent with the radial direction of the placement table 20; the fixed end of the lifting piece 30 is fixedly connected with the base 10, and the movable end of the lifting piece 30 is fixedly connected with the bottom of the placement table 20, and the movable end of the lifting piece 30 can drive the placement table 20 to approach or move away from the base 10.

[0038] The machine pump spare part assembly tool in the embodiment of the application is mainly applied to vertical machine pump assembly operation scene, and comprises a base 10, a placing table 20, a lifting piece 30, a pressing block 40, an adjusting rod 50 and a mounting seat 51. It should be noted that the machine pump spare parts in the application include a pump cover A, an impeller C and a rotating shaft B. The base 10 is horizontally placed on a working surface to ensure that the end surface of the impeller C is maintained in a horizontal state. The placing table 20 is kept at a certain horizontal interval from the base 10. Such a design not only provides sufficient space for maintenance personnel to check the wear of each spare part of the machine pump and perform assembly work, but also ensures the horizontal alignment of the end surface of the pump cover A and the impeller C, thereby simplifying the assembly and maintenance process. The lifting piece 30 drives the linear displacement of the placing table 20 in the vertical direction of the base 10, and the maintenance personnel lift the machine pump spare parts by the lifting piece 30. The setting of the pressing block 40 avoids the accidental separation of the pump cover A from the placing table 20 when the pump cover A is assembled with other machine pump spare parts (such as the rotating shaft B and the impeller C). The adjusting rod 50 is horizontally inserted into and vertically installed in the mounting seat 51 on the table top of the placing table 20, and the two are tightly connected through threaded connection. The maintenance personnel only need to simply twist the adjusting rod 50 to make it displace towards the center of the placing table 20 until it abuts against the side surface of the pump cover A. This operation not only helps to fine-tune the position of the pump cover A on the placing table 20 to ensure that the pump cover A can be accurately connected with the rotating shaft B, but also reduces the risk of collision between the pump cover A and other spare parts of the machine pump.

[0039] As shown in Figure 1 , it can be implemented that the number of the pressing block 40, the adjusting rod 50 and the mounting seat 51 in the application can be set to multiple, preferably, the number of the pressing block 40 and the adjusting rod 50 and the mounting seat 51 in the application is three, and the spacing is arranged on the table top of the placing table 20. The purpose is to form three-point constraint on the side surface and the top end surface of the pump cover A, so that the pump cover A is well constrained on the placing table 20.

[0040] The pressing block 40 comprises a vertical section 41, a rotating rod 43 and a horizontal section 42; the vertical section 41 is placed on the placing table 20 and is rotationally connected with the table top of the placing table 20; the rotating rod 43 vertically penetrates the middle part of the vertical section 41 and is fixedly connected with the placing table 20; one end of the horizontal section 42 is fixedly connected with the upper part of the vertical section 41, and the other end of the horizontal section 42 extends horizontally, and the lower end surface of the horizontal section 42 abuts against the upper end surface of the pump cover A.

[0041] As shown in Figure 1As shown, the pressing block 40 in the present application comprises a vertical section 41, a rotating rod 43 and a horizontal section 42, wherein the horizontal section 42 is fixedly connected to the upper part of the vertical section 41, and the rotating rod 43 vertically penetrates the vertical section 41 to constrain the vertical section 41 on the placing table 20. The vertical section 41 stably supports the horizontal section 42. The staff can rotate the horizontal section 42 around the rotating rod 43, so that the bottom end surface of the horizontal section 42 abuts against the top end surface of the pump cover A, to ensure the stable contact between the pump cover A and the placing table 20. Preferably, the pressing block 40 in the present application is in "L" shape structure. The horizontal section 42 and the rotating rod 43 can also be fixedly connected directly in the present application.

[0042] As shown in the figure, Figure 5 As shown, the middle part of the placing table 20 is provided with a placing hole 21, and the hole edge of the placing hole 21 and the table surface of the placing table 20 are in stepped structure, and the stepped surface abuts against the peripheral surface of the pump cover A. The purpose of such arrangement is to ensure the stable contact between the pump cover A and the placing table 20, and to avoid the damage of the peripheral surface of the pump cover A caused by the bouncing of the pump cover A during the lifting process.

[0043] As shown in the figure, Figure 4 In order to provide the placing space for the impeller C, the upper surface of the base 10 vertically extends with a mounting groove 11, and the groove cavity of the mounting groove 11 can accommodate the impeller C and constrain the relative position of the impeller C on the base 10, so as to facilitate the inspection and maintenance of the maintenance personnel and the installation of other machine pump spare parts.

[0044] As shown in the figure, Figure 4 As shown, the groove cavity of the mounting groove 11 vertically extends with a limiting groove 12 from the groove bottom; the groove cavity of the limiting groove 12 can accommodate the rotating shaft B. The purpose of such arrangement is to limit the fixed position of the rotating shaft B, to avoid the deviation of the rotating shaft B and the impeller C, and to ensure the stable assembly operation of the machine pump spare parts.

[0045] In order to ensure the accurate connection between the pump cover A and the impeller C during the descending process, the groove core of the mounting groove 11, the table core of the placing table 20 and the groove core of the limiting groove 12 are coaxially arranged, which also avoids the mutual knocking of the spare parts during the assembly process.

[0046] The lifting member 30 is in rod-like structure, and a plurality of lifting members 30 are arranged, and the lifting rates of the respective lifting members 30 are consistent. The purpose of arranging a plurality of lifting members 30 in the embodiment of the present application is to ensure that the table surface of the placing table 20 always remains horizontal while being stably connected with the lifting members 30 during the lifting process. Preferably, the number of the lifting members 30 in the present application is three, which are arranged in three-point mode at the bottom of the base 10. Such arrangement forms a three-point supporting structure between the placing table 20 and the base 10, and the lifting rates of the three lifting members 30 are at the same frequency, which avoids the overturning and damage of the placing table 20 during the lifting process of the lifting members 30, and further ensures the integrity of the machine pump spare parts structure and saves the production cost.

[0047] In practice, the lifting component 30 in this application is a telescopic cylinder. The purpose of using a telescopic cylinder is twofold: firstly, maintenance personnel can directly connect to the telescopic cylinder using an external air source, raising or lowering the placement platform 20 by inflating or deflating the cylinder, simplifying the drive program for the pump assembly tooling in this embodiment and reducing the workload of maintenance personnel; secondly, it eliminates concerns about liquid spillage contaminating the lifting component 30 during pump disassembly, or dust or debris contaminating the lifting component 30 and causing damage. Preferably, the operator can use a telescopic cylinder of the same specification and a matching generator to set the telescopic cylinder's extension / retraction rate.

[0048] To constrain the vertical displacement of the placement platform 20 and prevent the pump cover A from colliding with other pump components during the descent of the placement platform 20, a limiting block 31 is fixedly connected to the side of the lifting component 30 closest to the placement platform 20. The upper surface of the limiting block 31 is in the same horizontal plane as the plumb bob projection. This arrangement also ensures that the platform surface remains in the same plane when the placement platform 20 descends to the target workstation.

[0049] like Figure 2 and Figure 6 As shown, a guide tube 32 is provided around the outer periphery of the lifting component 30, and the guide path of the guide tube 32 is consistent with the lifting path of the lifting component 30. In the above scheme, the guide tube 32 is provided to prevent the lifting component 30 from deforming due to the weight of the pump cover A acting on the lifting component 30 rod, thereby ensuring the stability of the lifting component 30 structure. On the other hand, it is to further limit the lifting path of the lifting component 30 so as to ensure that the pump cover A on the placement platform 20 can be accurately moved to the target position, thereby completing the assembly operation of the pump spare parts and improving the assembly efficiency of the pump spare parts.

[0050] To ensure the structural strength of the clamping block 40, the vertical section 41 and the horizontal section 42 are an integral structure.

[0051] The various embodiments in this specification are described in a progressive manner. For the same or similar parts between the various embodiments, please refer to each other. Each embodiment focuses on describing the differences from other embodiments.

[0052] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of this application.

Claims

1. A tooling for assembling spare parts for pumps and motors, characterized in that, It includes a base (10), a placement platform (20), a lifting component (30), a clamping block (40), an adjusting rod (50), and a mounting base (51); The base (10) is placed horizontally on the working surface, and a placement platform (20) is horizontally arranged above the base (10). The platform core of the placement platform (20) is co-located with the seat core of the base (10), and the placement platform (20) is used to place the pump cover (A); The clamping block (40) is placed on the placement platform (20), and the bottom of the clamping block (40) is rotatably connected to the surface of the placement platform (20); The mounting base (51) is vertically fixed on the placement platform (20), and its bottom is fixedly connected to the table surface of the placement platform (20); The adjusting rod (50) is disposed on the mounting base (51), the periphery of the adjusting rod (50) is screwed to the mounting base (51), and the length direction of the adjusting rod (50) is consistent with the radial direction of the placement platform (20); The fixed end of the lifting component (30) is fixedly connected to the base (10), and the movable end of the lifting component (30) is fixedly connected to the bottom of the placement platform (20). The movable end of the lifting component (30) can drive the placement platform (20) to move closer to or away from the base (10).

2. The assembly fixture for pump spare parts according to claim 1, characterized in that, The clamping block (40) includes a vertical section (41), a rotating rod (43), and a horizontal section (42); The vertical section (41) is placed on the placement platform (20) and is rotatably connected to the surface of the placement platform (20); The rotating rod (43) passes vertically through the middle of the vertical section (41) and is fixedly connected to the placement platform (20); One end of the horizontal section (42) is fixedly connected to the upper part of the vertical section (41), and the other end extends horizontally. The lower end face of the horizontal section (42) is in contact with the upper end face of the pump cover (A).

3. The assembly fixture for pump spare parts according to claim 1, characterized in that, The placement platform (20) has a placement hole (21) in the middle. The edge of the placement hole (21) and the platform surface of the placement platform (20) are stepped, and the stepped surface is in contact with the circumferential surface of the pump cover (A).

4. The assembly tooling for pump spare parts according to claim 1, characterized in that, The upper surface of the base (10) has a vertically extending mounting groove (11), the cavity of which can accommodate the impeller (C).

5. The assembly fixture for pump spare parts according to claim 4, characterized in that, The mounting groove (11) has a limiting groove (12) extending vertically from the bottom of the groove; the limiting groove (12) can accommodate the rotating shaft (B).

6. The assembly fixture for pump spare parts according to claim 5, characterized in that, The core of the mounting groove (11), the core of the placement platform (20), and the core of the limiting groove (12) are arranged in the same core.

7. The assembly tooling for pump spare parts according to claim 1, characterized in that, The lifting component (30) is a rod-shaped structure, and multiple lifting components (30) are provided, with each lifting component (30) having the same lifting speed.

8. The assembly tooling for pump spare parts according to claim 5, characterized in that, The lifting component (30) is fixedly connected to a limiting block (31) on the side near the placement platform (20), and the upper surface of the limiting block (31) is in the same horizontal plane under the projection of the plumb bob.

9. The assembly tooling for pump spare parts according to claim 1, characterized in that, The lifting component (30) is surrounded by a guide tube (32) on its outer periphery, and the guide path of the guide tube (32) is consistent with the lifting path of the lifting component (30).

10. The assembly tooling for pump spare parts according to claim 2, characterized in that, The vertical section (41) and the horizontal section (42) are an integral structure.