Car lamp positioning and assembling clamp

By designing a vehicle headlight positioning and assembly fixture, a stable positioning and triangular clamping mechanism for the vehicle headlight is achieved using positioning components and clamping mechanisms. This solves the problems of headlight swaying and offset in existing technologies, and improves the accuracy and safety of assembly.

CN223656895UActive Publication Date: 2025-12-12CHANGZHOU LAMBERWEN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202520354821.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-12-12
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

Existing automotive headlight positioning fixtures are prone to wobbling or shifting during clamping, resulting in inaccurate assembly positions and requiring frequent adjustments, thus reducing work efficiency.

Method used

A vehicle headlight positioning and assembly fixture was designed, comprising a positioning component and a clamping mechanism. The fixture utilizes components such as a stepper motor and a cylinder to achieve stable positioning and triangular clamping of the vehicle headlight, and ensures the stability of the vehicle headlight during the clamping process through a positioning bracket and a clamping ring.

Benefits of technology

It effectively prevents the headlights from shaking and shifting during clamping, improves the accuracy and safety of assembly, reduces manual adjustment time, and improves the overall assembly quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a car lamp positioning assembly fixture, and particularly relates to the technical field of car lamp assembly, which comprises an assembly table, a base fixedly connected to the upper surface of the assembly table, a support fixedly connected to the top end of the assembly table, a cylinder mounted at the top end of the support, a connecting frame fixedly connected to the output end of the cylinder, and a fixed disc fixedly connected to the bottom end of the connecting frame. A positioning assembly is installed at the bottom end in the fixing disc, and a clamping mechanism is installed at the top end of the assembling table. The positioning assembly comprises a stepping motor, and the stepping motor is fixedly connected with the upper surface of the fixing disc. By arranging the positioning assembly and the clamping mechanism, the automobile lamp can be positioned before being clamped, the automobile lamp can be kept stable during clamping, time and errors of manual adjustment are reduced, meanwhile, the automobile lamp is clamped in a triangular mode through the three clamping rings, higher stability is achieved when the automobile lamp is clamped, and the automobile lamp clamping efficiency is improved. And the stable position of the automobile lamp can be effectively kept.
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Description

Technical Field

[0001] This utility model relates to the field of vehicle lamp assembly technology, and more specifically, to a vehicle lamp positioning and assembly fixture. Background Technology

[0002] With social progress and economic development, automobiles have now become very common in people's lives. Automobiles have become an indispensable means of transportation in human society. Car lights refer to the lights on a vehicle. Car lights mainly serve the functions of illumination and signaling. Car light assembly fixtures are auxiliary tools specially designed for the assembly process of car lights, aiming to ensure that car light components can be assembled onto the car accurately and efficiently.

[0003] The existing positioning clamps for car headlights cannot rotate, which means that when assembling the other side of the car headlight, it is necessary to remove the car headlight again for clamping and positioning, thus greatly reducing work efficiency.

[0004] A search revealed that Chinese patent CN220838838U discloses an assembly device for automotive headlights. In use, the headlight to be assembled is placed inside a fixed frame. Then, a threaded rod is rotated. Because the clamping plate is connected to one end of the threaded rod via a bearing, and the other end of the threaded rod passes through and is threaded to the fixed frame, rotating the threaded rod causes the clamping plate to move. This allows the two clamping plates to clamp and position the headlight. A first servo motor is then activated, driving a rotating shaft to rotate. This rotating shaft, in turn, causes the fixed frame and connecting shaft to rotate, facilitating the rotation of the clamped headlight and allowing for easy assembly of the other side of the headlight without needing to remove it for re-clamping and positioning.

[0005] In actual use, when the above-mentioned assembly device for automotive headlights is used to fix the round headlight onto the clamp, the lack of a positioning device for the headlight during clamping can cause it to shake or shift, resulting in a deviation in the placement of the headlight and thus an inaccurate position of the assembled headlight. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a vehicle lamp positioning and assembly fixture to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A vehicle headlight positioning and assembly fixture includes an assembly table, a base fixedly connected to the upper surface of the assembly table, a support frame fixedly connected to the top of the assembly table, a cylinder mounted on the top of the support frame, a connecting frame fixedly connected to the output end of the cylinder, a fixed plate fixedly connected to the bottom of the connecting frame, a positioning component mounted inside the bottom of the fixed plate, and a clamping mechanism mounted on the top of the assembly table.

[0009] The positioning component includes a stepper motor, which is fixedly connected to the upper surface of the fixed disk. A turntable is fixedly connected to the output end of the stepper motor. A connecting rod is rotatably connected to the bottom end of the turntable. A connecting column is rotatably connected to one end of the connecting rod. A first sliding block is fixedly connected to the bottom end of the connecting column. A rotating rod is rotatably connected to the bottom end of the first sliding block. A positioning bracket is fixedly connected to the bottom end of the rotating rod. Two rollers are rotatably connected to the front side of the positioning bracket. Three first sliding grooves are formed on the lower surface of the fixed disk. The inner side of the first sliding groove is slidably connected to the first sliding block. Three positioning pins are fixedly connected to the bottom end of the fixed disk.

[0010] By adopting the above technical solution, positioning the vehicle headlight on the front side of the clamp can effectively prevent shaking and displacement during clamping, and reduce quality problems caused by movement during clamping.

[0011] As a further description of the above technical solution: the clamping mechanism includes an electric push rod, the output end of which is fixedly connected to a connecting plate, and the top of the connecting plate is fixedly connected to three first hinge supports. A pull rod is hinged to the inner side of each first hinge support, and a second hinge support is hinged to one end of the pull rod. A second hinge support is fixedly connected to the upper surface of the second hinge support, and a second slider is fixedly connected to the top of the second hinge support. A clamping ring is fixedly connected to the upper surface of the second slider, and an anti-slip pad is fixedly connected to the front side of the clamping ring. Three second sliding grooves are provided on the upper surface of the assembly table, and the inner side of each second sliding groove is slidably connected to the second slider.

[0012] By adopting the above technical solution, the headlights are clamped in a triangle using three clamping rings, resulting in greater stability when clamping them.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] 1. By setting up a positioning component, compared with the existing technology, the headlight can be positioned before clamping, so that the headlight can remain stable during clamping, reducing the time and error of manual adjustment, and allowing the headlight to be placed more accurately on the base during assembly. This reduces quality problems caused by movement during clamping and improves the overall assembly quality.

[0015] 2. By setting up a clamping mechanism, compared with the existing technology, the vehicle headlight is clamped by three clamping rings in a triangle, which makes the vehicle headlight more stable when clamping it. It can effectively maintain the stable position of the vehicle headlight and prevent it from moving or falling off, thereby ensuring the accuracy and safety of assembly. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the right side structure of the assembly platform of this utility model.

[0018] Figure 3 This is a cross-sectional view of the fixed disc structure of this utility model.

[0019] Figure 4 This is a cross-sectional view of the assembly platform of this utility model.

[0020] Figure 5 This is a schematic diagram of the positioning bracket structure of this utility model.

[0021] Figure 6 For the present utility model Figure 4 Enlarged view of the structure of part A in the middle.

[0022] The attached figures are labeled as follows: 1. Assembly table; 2. Support frame; 3. Cylinder; 4. Connecting frame; 5. Base; 6. Fixed plate; 7. Stepper motor; 8. Turntable; 9. Connecting rod; 10. Connecting column; 11. First sliding block; 12. Rotating rod; 13. Positioning bracket; 14. Roller; 15. First slide groove; 16. Positioning pin; 17. Electric push rod; 18. Connecting plate; 19. First hinge support; 20. Pull rod; 21. Second hinge support; 22. Second slider; 23. Clamping ring; 24. Anti-slip pad; 25. Second slide groove. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] The embodiments disclosed in this application are as follows: Figure 1-6The above-displayed vehicle headlight positioning assembly fixture includes an assembly table 1, a base 5 fixedly connected to the upper surface of the assembly table 1, a support frame 2 fixedly connected to the top of the assembly table 1, a cylinder 3 installed at the top of the support frame 2, a connecting frame 4 fixedly connected to the output end of the cylinder 3, a fixed plate 6 fixedly connected to the bottom end of the connecting frame 4, a positioning component installed inside the bottom end of the fixed plate 6, and a clamping mechanism installed at the top of the assembly table 1.

[0025] The positioning assembly includes a stepper motor 7, which is fixedly connected to the upper surface of a fixed disk 6. A turntable 8 is fixedly connected to the output end of the stepper motor 7. A connecting rod 9 is rotatably connected to the bottom end of the turntable 8. A connecting post 10 is rotatably connected to one end of the connecting rod 9. A first sliding block 11 is fixedly connected to the bottom end of the connecting post 10. A rotating rod 12 is rotatably connected to the bottom end of the first sliding block 11. A positioning bracket 13 is fixedly connected to the bottom end of the rotating rod 12. Two rollers 14 are rotatably connected to the front side of the positioning bracket 13. Three first sliding grooves 15 are formed on the lower surface of the fixed disk 6. The inner side of each first sliding groove 15 is slidably connected to the first sliding block 11. Three positioning pins 16 are fixedly connected to the bottom end of the fixed disk 6. The three connecting rods 9 are used to... The ends rotate with turntable 8 and connecting column 10 respectively, so that when turntable 8 deflects, it can drive the three connecting rods 9 to move. One end of the connecting rod 9 can pull the first sliding block 11 to slide inside the first sliding groove 15, so that the first sliding block 11 can stably drive the positioning bracket 13 to contact the surface of the car lamp. Two rollers 14 are used to assist the positioning bracket 13 in contacting the surface of the car lamp, so that when the three positioning brackets 13 contact the round car lamp, they can position the round car lamp on the base 5. The positioning pin 16 is used to prevent the positioning bracket 13 from deflecting at a large angle, so that the three positioning brackets 13 can position the car lamp before clamping, so that the car lamp can remain stable when clamped.

[0026] Reference Figure 4 and 6As shown, the clamping mechanism includes an electric push rod 17, with a connecting plate 18 fixedly connected to the output end of the electric push rod 17. Three first hinge supports 19 are fixedly connected to the top of the connecting plate 18. A pull rod 20 is hinged to the inner side of each first hinge support 19. A second hinge support 21 is hinged to one end of the pull rod 20. A second hinge support 21 is fixedly connected to the upper surface of the second hinge support 21. A second slider 22 is fixedly connected to the top of the second hinge support 21. A clamping ring 23 is fixedly connected to the upper surface of the second slider 22. An anti-slip pad 24 is fixedly connected to the front side of the clamping ring 23. Three second sliding grooves 2 are formed on the upper surface of the assembly table 1. 5. The inner side of the second slide groove 25 is slidably connected to the second slider 22. The downward movement of the connecting plate 18 can drive the three first hinge supports 19 to move downward. The two ends of the pull rod 20 are respectively hinged to the inner sides of the first hinge support 19 and the second hinge support 21, so that the connecting plate 18 can drive the three pull rods 20 to pull the second slider 22 to slide inside the second slide groove 25. This allows the three second sliders 22 to drive the clamping ring 23 to clamp the outer side of the headlight. The three clamping rings 23 clamp the headlight in a triangle, which can effectively maintain the stable position of the headlight and prevent it from moving or falling off.

[0027] Working principle of this utility model: This utility model designs a vehicle headlight positioning and assembly fixture, the specific structure of which is shown in the attached instruction manual. Figure 1-6 As shown, in this technical solution, through the cooperation between various structures, when assembling the round headlight, the round headlight is first placed on the base 5. Then, the cylinder 3 is activated, which pushes the connecting frame 4 downward, allowing the connecting frame 4 to move the fixing plate 6 downward, thereby moving the three positioning brackets 13 to the outside of the round headlight. Then, the stepper motor 7 is activated, which drives the turntable 8 to deflect. The two ends of the connecting rod 9 are rotatably connected to the turntable 8 and the connecting column 10 respectively, so that when the turntable 8 deflects, it can drive one end of the connecting rod 9 to move, so that the other end of the connecting rod 9 passes through the connecting column. 10 can drive the first sliding block 11 to slide inside the first sliding groove 15 so that the positioning bracket 13 can contact the surface of the round headlight. By rotating the rod 12 and the bottom end of the first sliding block 11, the positioning bracket 13 can deflect and swing when it approaches the round headlight. The two rollers 14 are used to assist the positioning bracket 13 in contacting the headlight surface, so that the three positioning brackets 13 can position the round headlight on the base 5 when they contact the round headlight. The positioning pin 16 can limit the deflection angle of the positioning bracket 13, which can effectively prevent the positioning bracket 13 from deflecting.

[0028] Then, the electric push rod 17 is activated, which drives the connecting plate 18 to move downward. The two ends of the pull rod 20 are respectively hinged to the inner sides of the first hinge support 19 and the second hinge support 21, so that when the connecting plate 18 moves downward, the three pull rods 20 can pull the second slider 22 to move. The second slider 22 is slidably connected to the inner side of the second slide groove 25, which can guide the movement of the second slider 22, so that the second slider 22 can drive the three clamping rings 23 to clamp the headlight. After clamping is completed, the stepper motor 7 is activated again, so that the stepper motor 7 rotates in the opposite direction, thereby separating the three positioning brackets 13 from the headlight surface, and driving the fixed plate 6 to move upward through the cylinder 3, which facilitates the assembly work.

[0029] In the accompanying drawings of the embodiments disclosed in this utility model, only the structures involved in the embodiments of this utility model are shown. Other structures can be referred to with ordinary design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0030] All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are existing technologies and are therefore not shown in the figures and will not be described here.

[0031] In conclusion, the above are merely preferred embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A vehicle headlight positioning and assembly fixture, comprising an assembly table (1), characterized in that: A base (5) is fixedly connected to the upper surface of the assembly table (1), a support frame (2) is fixedly connected to the top of the assembly table (1), a cylinder (3) is installed at the top of the support frame (2), a connecting frame (4) is fixedly connected to the output end of the cylinder (3), a fixed plate (6) is fixedly connected to the bottom of the connecting frame (4), a positioning component is installed inside the bottom of the fixed plate (6), and a clamping mechanism is installed at the top of the assembly table (1). The positioning component includes a stepper motor (7), which is fixedly connected to the upper surface of the fixed disk (6). A turntable (8) is fixedly connected to the output end of the stepper motor (7). A connecting rod (9) is rotatably connected to the bottom end of the turntable (8). A connecting column (10) is rotatably connected to one end of the connecting rod (9). A first sliding block (11) is fixedly connected to the bottom end of the connecting column (10).

2. The vehicle headlight positioning and assembly fixture according to claim 1, characterized in that: The bottom end of the first sliding block (11) is rotatably connected to a rotating rod (12), the bottom end of the rotating rod (12) is fixedly connected to a positioning bracket (13), and the front side of the positioning bracket (13) is rotatably connected to two rollers (14).

3. The vehicle headlight positioning and assembly fixture according to claim 1, characterized in that: The lower surface of the fixed disk (6) is provided with three first sliding grooves (15), the inner side of the first sliding groove (15) is slidably connected to the first sliding block (11), and the bottom end of the fixed disk (6) is fixedly connected with three positioning pins (16).

4. The vehicle headlight positioning and assembly fixture according to claim 1, characterized in that: The clamping mechanism includes an electric push rod (17), the output end of which is fixedly connected to a connecting plate (18), and the top of the connecting plate (18) is fixedly connected to three first hinge supports (19).

5. The vehicle headlight positioning and assembly fixture according to claim 4, characterized in that: A tie rod (20) is hinged to the inner side of the first hinge support (19), and a second hinge support (21) is hinged to one end of the tie rod (20).

6. The vehicle headlight positioning and assembly fixture according to claim 5, characterized in that: The second hinge support (21) is fixedly connected to the upper surface of the second hinge support (21), and the second slider (22) is fixedly connected to the top of the second hinge support (21). The second slider (22) is fixedly connected to the upper surface of the second slider (22), and the anti-slip pad (24) is fixedly connected to the front side of the clamping ring (23).

7. The vehicle headlight positioning and assembly fixture according to claim 1, characterized in that: The assembly platform (1) has three second sliding grooves (25) on its upper surface, and the inner side of the second sliding groove (25) is slidably connected to the second slider (22).

Citation Information

Patent Citations

  • Assembling device for automobile lamp

    CN220838838U