Auxiliary mounting device for fork plate of forklift

Abstract

The utility model discloses an installation auxiliary device of a forklift fork plate, which relates to the technical field of forklift fork plate production tools, and comprises a device frame, a positioning swing table, a gland and a driving motor, firstly, the positioning swing table is fixedly connected onto the device frame, and a plurality of groups of bottom beam grooves and cross beam grooves are arranged on the positioning swing table in parallel; in addition, a pressing cover is rotationally connected to one side of the device rack, rivet grooves are formed in the positions, corresponding to the bottom beam grooves, of the pressing cover, a driving motor is fixedly connected to the device rack, the driving motor is in power connection with the pressing cover, and further, a plurality of sets of top openings are formed in the positions, close to the pressing cover, of the positioning swing table. The top openings are communicated with the bottom beam groove, the pressing cover is fixedly connected with the top frames corresponding to the top openings, when the pressing cover rotates, the top frames can penetrate in or out of the top openings, and through the device, the forklift fork plate can be installed accurately and stably.

Description

Technical Field

[0001] This utility model relates to the field of forklift fork plate production tools, specifically an auxiliary device for installing forklift fork plates. Background Technology

[0002] As a crucial load-bearing component of forklifts, the forklift pallet is typically constructed from wooden base beams and crossbeams connected by riveting. In traditional forklift pallet production, the positioning and riveting of the base beams and crossbeams rely heavily on manual operation. Workers must manually adjust the positions of the base beams and crossbeams, apply pressure to ensure a tight fit, and then secure them with rivets. This production method makes it easy for the base beams and crossbeams to shift during manual placement, resulting in inaccurate riveting positions, which affects the structural strength and lifespan of the pallet. Furthermore, during riveting, manual pressure must be applied to the crossbeams and base beams to prevent displacement, which is time-consuming and labor-intensive. In addition, workers must maintain high-intensity operation for extended periods, which can easily lead to fatigue, errors, or safety hazards. Utility Model Content

[0003] In view of the above-mentioned shortcomings in the existing technology, the purpose of this utility model is to provide a forklift fork plate installation auxiliary device that can provide accurate and stable production.

[0004] The technical solution adopted by this utility model to achieve the above-mentioned objective is: an auxiliary device for installing forklift forks, including a device frame, a positioning platform, a pressure cover and a drive motor. The positioning platform is fixedly connected to the device frame. Multiple sets of bottom beam grooves are arranged parallel to each other on the positioning platform. Multiple sets of cross beam grooves are arranged parallel to each other on the positioning platform above the bottom beam grooves. The cross beam grooves are arranged perpendicularly to the bottom beam grooves.

[0005] The pressure cover is rotatably connected to one side of the device frame. The pressure cover is provided with rivet slots corresponding to each group of bottom beam slots. The drive motor is fixedly connected to the device frame and is poweredly connected to the pressure cover.

[0006] The positioning platform is provided with multiple sets of top openings near the pressure cover. The top openings are connected to the bottom beam groove. A top frame is fixedly connected to each set of top openings on the pressure cover. When the pressure cover rotates, the top frame can pass through the top opening.

[0007] In the above technical solution, a shaft platform is fixedly connected to the device frame, a rotating arm is fixedly connected to the pressure cover, a shaft is fixedly connected to the rotating arm, the shaft is rotatably connected to the shaft platform, and the drive motor is poweredly connected to the shaft.

[0008] In the above technical solution, a worm gear is fixedly connected to the shaft, a worm is rotatably connected to the device frame, the worm meshes with the worm gear, the power shaft of the drive motor is fixedly connected to the worm, and a manual operation panel is fixedly connected to the top of the worm.

[0009] In the above technical solution, a motor controller is fixedly connected to the device frame, the motor controller is electrically connected to the drive motor, and the motor controller is connected to a foot switch via a wire.

[0010] In the above technical solution, the positioning platform is set with an inclined structure.

[0011] In the above technical solution, the device frame includes a counterweight base and a support frame fixedly connected to the counterweight base, and the support frame and the positioning swing table are fixedly connected by bolts.

[0012] The beneficial effects of this utility model are:

[0013] 1. Placing the bottom beam and crossbeam of the forklift pallet in the corresponding bottom beam groove and crossbeam groove respectively can ensure that the forklift pallet is always in a relatively accurate positioning position during operation, avoiding riveting errors caused by misalignment of the bottom beam and crossbeam. This auxiliary device can improve the accuracy and stability of riveting.

[0014] 2. The drive motor drives the pressure cap to rotate, causing the pressure cap to press the crossbeam down onto the bottom beam. This eliminates the need for operators to manually apply pressure, saving a significant amount of time and effort. Furthermore, it ensures a tight contact between the bottom beam and the crossbeam, creating uniform and stable pressure, which helps achieve a high-quality riveting effect. It also ensures that the forklift forks do not loosen or shift during the riveting process, thus maintaining stability during the riveting operation. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the pressure cap when it is closed in this utility model;

[0017] Figure 3 This is a structural schematic diagram of the pressure cap at another angle when it is closed in this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the pressure cap when it is opened in this utility model;

[0019] Figure 5 This is a structural schematic diagram of the pressure cap at another angle when it is opened in this utility model;

[0020] Figure 6 for Figure 3Detailed structural diagram of part a.

[0021] In the diagram: 100 Device frame, 101 Counterweight base, 102 Support frame, 103 Shaft platform, 200 Positioning swing table, 201 Bottom beam groove, 202 Crossbeam groove, 203 Top opening, 300 Pressure cover, 301 Rotating arm, 302 Shaft, 303 Rivet groove, 304 Top frame, 400 Drive motor, 401 Worm gear, 402 Worm, 403 Manual operation panel, 404 Motor controller, 405 Foot switch. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0023] Please see Figure 1 — Figure 6 An auxiliary device for installing forklift forks includes a device frame 100, a positioning platform 200, a pressure cover 300, and a drive motor 400. The positioning platform 200 is fixedly connected to the device frame 100. The positioning platform 200 has multiple sets of bottom beam grooves 201 for placing bottom beams parallel to each other. The positioning platform 200 also has multiple sets of crossbeam grooves 202 for placing crossbeams parallel to each other above the bottom beam grooves 201. The crossbeam grooves 202 are perpendicular to the bottom beam grooves 201. This allows the bottom beams and crossbeams to be quickly placed into the corresponding bottom beam grooves 201 and crossbeam grooves 202, thereby speeding up the placement efficiency.

[0024] Furthermore, the device frame 100 includes a counterweight base 101 and a support frame 102 fixedly connected to the counterweight base 101. The counterweight base 101 is used to provide stable placement, while the support frame 102 is fixedly connected to the positioning platform 200 by bolts to facilitate the replacement of different positioning platforms 200.

[0025] Furthermore, a pressure cover 300 is rotatably connected to one side of the device frame 100. Specifically, a shaft platform 103 is fixedly connected to the device frame 100, a rotating arm 301 is fixedly connected to the pressure cover 300, and a shaft 302 is fixedly connected to the rotating arm 301. The shaft 302 is rotatably connected to the shaft platform 103. Each set of bottom beam grooves 201 on the pressure cover 300 is also provided with a rivet groove 303. Additionally, a drive motor 400 is fixedly connected to the device frame 100. The drive motor 400 is poweredly connected to the shaft 302, and the pressure cover 300 can be rotated via the drive motor 400. The pressure cap 300 presses the bottom beam down onto the crossbeam, thus fixing the bottom beam and the crossbeam. Then, the workers can use riveting tools to rivet the bottom beam and the crossbeam through the rivet slot 303. Because the pressure cap 300 presses down and fixes the crossbeam and the bottom beam, there is no need to apply pressure manually, which can save a lot of time and effort. In addition, it can also ensure a tight contact between the bottom beam and the crossbeam, forming a uniform and stable pressure, which helps to achieve a high-quality riveting effect. It also ensures that the forklift forks will not loosen or shift during the riveting process, thus maintaining the stability of the riveting operation.

[0026] Furthermore, a worm gear 401 is fixedly connected to the shaft 302, and a worm 402 is rotatably connected to the device frame 100. The worm 402 is meshed with the worm gear 401. The power shaft of the drive motor 400 is fixedly connected to the worm 402. A manual operation disc 403 is fixedly connected to the top of the worm 402. In this way, the worm 402 and the worm gear 401 can achieve deceleration and torque increase as well as self-locking effect, ensuring the stability of the pressure cap 300 after rotation and sufficient downward pressure. The manual operation disc 403 can be used to manually control the pressure cap 300 in case of power failure or malfunction.

[0027] Furthermore, a motor controller 404 is also fixedly connected to the device frame 100. The motor controller 404 is electrically connected to the drive motor 400. The motor controller 404 is connected to a foot switch 405 through a wire. In this way, the drive motor 400 can be controlled to work through the foot switch 405, and then the opening and closing of the pressure cover 300 can be controlled, making the operation simpler.

[0028] Ideally, the aforementioned positioning platform 200 is set with an inclined structure, which makes rivet operation easier;

[0029] In a further optimized manner, the positioning platform 200 is provided with multiple sets of top openings 203 near the pressure cover 300. The top openings 203 are connected to the bottom beam groove 201. A top frame 304 is fixedly connected to each set of top openings 203 on the pressure cover 300. When the pressure cover 300 rotates, the top frame 304 can pass through the top opening 203. In this way, when the rivet is completed and the pressure cover 300 is rotated into place, the top frame 304 can pass through the top opening 203 to lift one end of the forklift fork inside, so that it can be removed later.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An auxiliary device for installing forklift forks, comprising a device frame (100), a positioning platform (200), a pressure cap (300), and a drive motor (400), characterized in that: The positioning platform (200) is fixedly connected to the device frame (100). Multiple sets of bottom beam grooves (201) are arranged parallel to each other on the positioning platform (200). Multiple sets of cross beam grooves (202) are arranged parallel to each other on the positioning platform (200) above the bottom beam grooves (201). The cross beam grooves (202) are arranged perpendicularly to the bottom beam grooves (201). The pressure cover (300) is rotatably connected to one side of the device frame (100). The pressure cover (300) is provided with rivet slots (303) corresponding to each group of bottom beam slots (201). The drive motor (400) is fixedly connected to the device frame (100). The drive motor (400) is poweredly connected to the pressure cover (300). The positioning platform (200) is provided with multiple sets of top openings (203) near the pressure cover (300). The top openings (203) are connected to the bottom beam groove (201). A top frame (304) is fixedly connected to each set of top openings (203) on the pressure cover (300). When the pressure cover (300) rotates, the top frame (304) can pass through or out of the top opening (203).

2. The forklift fork plate installation auxiliary device according to claim 1, characterized in that: A shaft platform (103) is fixedly connected to the device frame (100), a rotating arm (301) is fixedly connected to the pressure cover (300), a shaft (302) is fixedly connected to the rotating arm (301), the shaft (302) is rotatably connected to the shaft platform (103), and the drive motor (400) is poweredly connected to the shaft (302).

3. The forklift fork plate installation auxiliary device according to claim 2, characterized in that: A worm gear (401) is fixedly connected to the shaft (302), and a worm (402) is rotatably connected to the device frame (100). The worm (402) is meshed with the worm gear (401), the power shaft of the drive motor (400) is fixedly connected to the worm (402), and a manual operation panel (403) is fixedly connected to the top of the worm (402).

4. The forklift fork plate installation auxiliary device according to claim 3, characterized in that: A motor controller (404) is fixedly connected to the device frame (100). The motor controller (404) is electrically connected to the drive motor (400). The motor controller (404) is connected to a foot switch (405) via a wire.

5. The forklift fork plate installation auxiliary device according to claim 1, characterized in that: The positioning platform (200) is set with an inclined structure.

6. The forklift fork plate installation auxiliary device according to claim 1, characterized in that: The device frame (100) includes a counterweight base (101) and a support frame (102) fixedly connected to the counterweight base (101). The support frame (102) is fixedly connected to the positioning swing table (200) by bolts.

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