Insert removing device outside mold

By designing an external insert removal device, and utilizing a combination of cylinder-driven slider and connecting column, the problem of filter screen removal caused by complex mold structure in existing technologies is solved. This enables fast and accurate insert removal, avoids damage to finished products, improves production efficiency, and reduces costs.

CN223657539UActive Publication Date: 2025-12-12DONGGUAN CHANGAN JIANDA ELECTRICITY IND PROD CO LTD
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Patent Information

Application Number
CN202423262308.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-12
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

The existing mold structure of automotive air conditioning filter screens is complex, making it difficult to hang the filter screen into the mold and remove it after molding. This results in time-consuming and labor-intensive manual separation, which is also prone to damaging the finished product.

Method used

An external insert removal device is used, including a base plate and a traction assembly. A cylinder drives a slider and a connecting column, and the insert is quickly and accurately removed from the injection molded part through the slot structure of the fixed seat and the cover plate.

Benefits of technology

It enables rapid and precise removal of inserts, avoiding damage to finished products, improving production efficiency, and reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an out-of-mold insert removing device which comprises a bottom plate and a traction assembly and is characterized in that a first fixing seat is arranged at one end of the bottom plate, a placing groove for fixing an injection molding part is formed in the top of the first fixing seat, the traction assembly comprises an air cylinder fixedly installed on the bottom plate and a sliding block driven by the air cylinder, and the sliding block is arranged on the bottom plate. The sliding block is provided with a connecting column in a protruding mode, the injection molding part is provided with an insert, the insert is provided with a connecting hole corresponding to the connecting column, during working, the injection molding part is placed in the containing groove, and the connecting column is inserted into the connecting hole. By arranging the first fixing base and the traction assembly, the insert can be rapidly and accurately separated from the injection molding part, a finished product is prevented from being damaged, the production efficiency is improved, and the production cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of injection molded parts demolding, specifically to an external mold insert demolding device. Background Technology

[0002] With the development of society and the economy, the ownership rate of automobiles is increasing, and car air conditioning filters are receiving more and more attention from car owners.

[0003] Currently, in existing automotive air conditioning filter meshes, the filter frame and the filter mesh are generally integrated into one piece using thermoplastic injection molding technology with a mold as the carrier. The specific process is as follows: hang the pre-cut filter mesh into the mold, close the mold, injection mold the frame, cool and open the mold. However, the molds used for forming the filter mesh and the frame are usually integrated into the manufacturing equipment of the entire filter mesh. Due to the complex structure of the integrated mold, it is difficult to hang the filter mesh into the mold, and it is also difficult to remove the finished product after molding.

[0004] In existing technologies, a separate insert is usually provided. The filter screen is wrapped in the insert and then placed in a mold for injection molding. After injection molding, the insert and the finished product need to be removed from the mold together and separated. Currently, the insert and the finished product are usually separated by hand pulling, which is time-consuming, laborious and easy to damage the finished product. Utility Model Content

[0005] This invention addresses the shortcomings of existing technologies by providing an external insert removal device that can quickly and accurately remove inserts from injection molded parts, preventing damage to finished products, improving production efficiency, and reducing production costs.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An off-mold insert removal device includes a base plate and a traction assembly. One end of the base plate is provided with a first fixing seat, and the top of the first fixing seat is provided with a placement groove for fixing the injection molded part. The traction assembly includes a cylinder fixedly installed on the base plate and a slider driven by the cylinder. The slider is provided with a connecting post. The injection molded part is provided with an insert, and the insert is provided with a connecting hole corresponding to the connecting post. During operation, the injection molded part is placed in the placement groove, and the connecting post is inserted into the connecting hole.

[0008] Preferably, the first fixing seat is provided with a cover plate, and a first slot and a second slot are recessed at one end of the first fixing seat with the cover plate. The first slot and the second slot are respectively located on opposite sides of the placement slot. The bottom of the cover plate is respectively provided with a first block and a second block corresponding to the first slot and the second slot. During assembly, the first block and the second block are respectively embedded in the first slot and the second slot.

[0009] Preferably, the first card block is rotatably connected to the first card slot via a rotating shaft.

[0010] Preferably, the cover plate is provided with a clearance groove for the insert to pass through.

[0011] Preferably, a raised ring is formed on the outer surface of the injection molded part, and both the first fixing seat and the cover plate are provided with limiting grooves corresponding to the raised ring. During assembly, the raised ring is embedded in the limiting groove.

[0012] Preferably, the placement slot has symmetrically arranged grooves on both sides.

[0013] Preferably, the slider has a connecting plate on its left side, the piston rod of the cylinder has a mounting hole, and the connecting plate has a through hole corresponding to the mounting hole. During assembly, the connecting bolt passes through the through hole on the connecting plate and is screwed into the mounting hole.

[0014] Preferably, the base plate is provided with a first baffle and a second baffle on opposite sides, and a groove adapted to the slider is formed between the first baffle and the second baffle.

[0015] Preferably, the insert has a laterally extending extension portion, and the connecting hole is provided on the extension portion.

[0016] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, by setting a first fixing seat and a traction component, the insert can be quickly and accurately removed from the injection molded part, avoiding damage to the finished product, improving production efficiency and reducing production costs.

[0017] To more clearly illustrate the structural features, technical means, and specific objectives and functions achieved by this utility model, the following detailed description is provided in conjunction with the accompanying drawings and specific embodiments: Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0019] Figure 2 This is a schematic diagram of the cover plate in the open state according to an embodiment of the present utility model;

[0020] Figure 3 This is an exploded structural diagram of an embodiment of the present utility model;

[0021] Figure 4 This is a schematic diagram of the cover plate structure according to an embodiment of the present utility model;

[0022] Figure 5 This is a schematic diagram of the first fixing base structure according to an embodiment of the present utility model;

[0023] Figure 6This is an exploded view of the insert and injection molded part according to an embodiment of the present utility model.

[0024] Explanation of reference numerals in the attached diagram:

[0025] 10. Base plate; 11. First baffle; 12. Second baffle; 13. Slide groove; 20. Cylinder; 21. Piston rod; 211. Mounting hole; 22. Slider; 221. Connecting column; 222. Connecting plate; 23. Connecting bolt; 24. Second fixing seat; 30. First fixing seat; 301. Placement groove; 302. Groove; 303. First slot; 304. Second slot; 31. Cover plate; 311. Relief groove; 312. First locking block; 313. Second locking block; 32. Limiting groove; 40. Injection molded part; 401. Raised ring; 41. Insert; 411. Extension; 412. Connecting hole. Detailed Implementation

[0026] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the position or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] Please refer to Figure 1-6As shown, this utility model discloses an off-mold insert removal device, comprising a base plate 10 and a traction assembly. One end of the base plate 10 is provided with a first fixing seat 30, which is fixedly mounted on the base plate 10 by bolts. The top of the first fixing seat 30 is provided with a placement groove 301 for fixing an injection molded part 40. The placement groove 301 has symmetrically arranged recesses 302 on opposite sides to facilitate the removal of the injection molded part 40. The traction assembly includes a cylinder 20 fixedly mounted on the base plate 10 and a sliding mechanism driven by the cylinder 20. Block 22, the cylinder 20 is provided with a second fixing seat 24 for fixed installation on the base plate 10, the slider 22 is provided with a connecting post 221, the injection molded part 40 is provided with an insert 41, the insert 41 is provided with a connecting hole 412 corresponding to the connecting post 221, the insert 41 is provided with a laterally extending extension 411, the connecting hole 412 is provided on the extension 411. During operation, the injection molded part 40 is placed in the placement groove 301, and the connecting post 221 is inserted into the connecting hole 412. By setting the first fixing seat 30 and the traction assembly, the insert 41 can be quickly and accurately removed from the injection molded part 40, avoiding damage to the finished product, improving production efficiency and reducing production costs.

[0029] Preferably, the first fixing base 30 is provided with a cover plate 31, and the cover plate 31 is provided with a relief groove 311 for the insert 41 to pass through. The first fixing base 30 is provided with a first slot 303 and a second slot 304 at one end of the cover plate 31. The first slot 303 and the second slot 304 are respectively located on opposite sides of the placement groove 301. The bottom of the cover plate 31 is provided with a first block 312 and a second block 313 corresponding to the first slot 303 and the second slot 304. During assembly, the first block 312 and the second block 313 are respectively embedded in the first slot 303 and the second slot 304. The first block 312 is rotatably connected to the first slot 303 through a rotating shaft.

[0030] Preferably, a protruding ring 401 is formed on the outer surface of the injection molded part 40, and both the first fixing seat 30 and the cover plate 31 are provided with limiting grooves 32 corresponding to the protruding ring 401. During assembly, the protruding ring 401 is embedded in the limiting groove 32.

[0031] Preferably, the slider 22 has a connecting plate 222 on the left side, the piston rod 21 of the cylinder 20 has a mounting hole 211, and the connecting plate 222 has a through hole corresponding to the mounting hole 211. During assembly, the connecting bolt 23 passes through the through hole on the connecting plate 222 and is screwed into the mounting hole 211.

[0032] Preferably, the base plate 10 is provided with a first baffle 11 and a second baffle 12 on opposite sides, and a sliding groove 13 adapted to the slider 22 is formed between the first baffle 11 and the second baffle 12. The first baffle 11 and the second baffle 12 are fixedly installed on the base plate 10 by bolts.

[0033] When this utility model is in operation, in the initial state, the end of the slider 22 away from the piston rod 21 abuts against the first fixed seat 30. The injection molded part 40 is placed into the placement groove 301. The cover plate 31 is rotated to make the retaining ring embed into the limiting groove 32. The extension 411 of the insert 41 extends out from the first clearance groove 311. The connecting post 221 is inserted into the connecting hole 412. When removing the insert 41, the cylinder 20 drives the slider 22 to move along the sliding groove 13 away from the first fixed seat 30, so that the insert 41 is removed from the injection molded part 40. After the insert 41 is completely removed from the injection molded part 40, the cover plate 31 is rotated to make the retaining ring disengage from the limiting groove 32, and then the injection molded part 40 is removed.

[0034] In summary, by setting up a first fixing seat and a traction component, this utility model can quickly and accurately remove the insert from the injection molded part, avoid damage to the finished product, improve production efficiency, and reduce production costs.

[0035] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Therefore, any modifications, equivalent substitutions, improvements, etc., made to the above embodiments based on the actual technical aspects of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. An off-mold insert removal device, comprising a base plate and a traction assembly, characterized in that, The base plate has a first fixing seat at one end, and the top of the first fixing seat has a placement groove for fixing the injection molded part. The traction assembly includes a cylinder fixedly installed on the base plate and a slider driven by the cylinder. The slider has a connecting post protruding from it. The injection molded part has an insert with a connecting hole corresponding to the connecting post. When working, the injection molded part is placed in the placement groove and the connecting post is inserted into the connecting hole.

2. The out-of-mold insert removal device according to claim 1, characterized in that, The first fixing seat is provided with a cover plate. One end of the cover plate of the first fixing seat is recessed with a first slot and a second slot. The first slot and the second slot are respectively located on opposite sides of the placement slot. The bottom of the cover plate is respectively provided with a first block and a second block corresponding to the first slot and the second slot. During assembly, the first block and the second block are respectively embedded in the first slot and the second slot.

3. The out-of-mold insert removal device according to claim 2, characterized in that, The first card block is rotatably connected to the first card slot via a rotating shaft.

4. The out-of-mold insert removal device according to claim 2, characterized in that, The cover plate is provided with a clearance groove for the insert to pass through.

5. The out-of-mold insert removal device according to claim 2, characterized in that, The outer surface of the injection molded part has a raised ring, and the first fixing seat and the cover plate are both provided with limiting grooves corresponding to the raised ring. During assembly, the raised ring is embedded in the limiting groove.

6. The out-of-mold insert removal device according to claim 1, characterized in that, The placement slot has symmetrically arranged grooves on both sides.

7. The out-of-mold insert removal device according to claim 1, characterized in that, The slider has a connecting plate on its left side, the piston rod of the cylinder has a mounting hole, and the connecting plate has a through hole corresponding to the mounting hole. During assembly, the connecting bolt passes through the through hole on the connecting plate and is screwed into the mounting hole.

8. The out-of-mold insert removal device according to claim 1, characterized in that, The base plate is provided with a first baffle and a second baffle on opposite sides, and a groove adapted to the slider is formed between the first baffle and the second baffle.

9. The out-of-mold insert removal device according to claim 1, characterized in that, The insert has a laterally extending extension portion, and the connecting hole is located on the extension portion.