Hardening mechanism for pc (Poly Carbonate) plate

By combining heating elements in a baking pan and an electric heating plate, along with a two-way lead screw and cylinder drive mechanism, the problem of long heating time in existing technologies is solved, enabling rapid shaping and efficient production of PC hardened sheets.

CN223657593UActive Publication Date: 2025-12-12ZONE STRONG(SUZHOU) NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520054550.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-12-12
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

The existing PC hardened sheet shaping mechanism takes a long time during the heating and softening process, which affects the shaping efficiency.

Method used

The heating method uses a combination of heating tube baking pan and electric heating plate, and achieves rapid movement and shaping of the plate through a two-way screw and cylinder drive mechanism. Combined with slider and slide groove structure, it achieves efficient heating and shaping of the plate.

Benefits of technology

This shortens the heating time of the sheet material, improves production efficiency, and ensures that the sheet material is quickly shaped on the mold and easy to remove.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shaping mechanisms, in particular to a pc hardened plate shaping mechanism. The device comprises a protective shell, a mold is fixedly connected to the bottom of the inner surface of the protective shell, a first cylinder is fixedly connected to the top of the inner surface of the protective shell, a pressing block is fixedly connected to the bottom of the first cylinder, and a connecting block is arranged in the protective shell. Firstly, the second air cylinder extends to drive the mounting plate to move leftwards, then the mounting plate moves leftwards to drive the sliding block, the two-way lead screw, the connecting block and the heating tube baking tray to move leftwards, then the heating tube baking tray moves leftwards to drive the plate to move leftwards, the motor rotates to drive the two-way lead screw to rotate, and meanwhile the two-way lead screw rotates to drive the connecting block to move front and back. The connecting block moves forwards and backwards to drive the heating tube baking tray to move forwards and backwards, so that a plate falls on a mold, the heating tube baking tray and the electric heating plate can heat the next plate at the same time in the process that the pressing block presses the plate for shaping, the plate heating time in the shaping process is shortened, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a shaping mechanism technical field, specifically, relate to a kind of pc hardening plate shaping mechanism. BACKGROUND

[0002] PC hardening plate shaping mechanism is a kind of equipment for the hardening treatment of polycarbonate (PC) plate material. PC plate material is widely used in building, automobile, electronics, optics and other fields due to its excellent impact resistance, high strength, high hardness, aging resistance, corrosion resistance and other characteristics. Hardening treatment can further improve the performance of PC plate material, so that it has better stability and durability in specific environment.

[0003] For shaping mechanism, there are many in the prior art, for example:

[0004] Chinese patent application No. 202322861950.0 discloses a base; a first sliding assembly disposed on the base; a second sliding assembly disposed on the base and parallel to the first sliding assembly; at least one sliding plate disposed between the first sliding assembly and the second sliding assembly and capable of sliding along the first sliding assembly and the second sliding assembly; a shaping bottom frame disposed on the top of the sliding plate; a shaping top frame spaced apart from the shaping bottom frame and capable of being attached to the shaping bottom frame; a drive mechanism connected to the shaping top frame and driving the shaping top frame to move to adjust the spacing between the shaping bottom frame and the shaping top frame. The utility model provides a shaping device for assembled building board, which sets sliding assemblies on the base to facilitate the feeding and discharging of the board, and adjusts the force application position of the board during shaping by changing the relative position of the shaping bottom frame and the shaping top frame.

[0005] However, the existing pc hardening plate shaping mechanism, in the use process, is to place the plate on the mold, and then use the electric heating plate to heat and soften the plate. However, it takes a long time to heat and soften the plate, which affects the plate shaping efficiency. In view of this, we propose a pc hardening plate shaping mechanism. Utility model content

[0006] The utility model aims at solving the above-mentioned shortcomings, and provides a pc hardening plate shaping mechanism;

[0007] To achieve the above-mentioned purpose, the utility model provides a pc hardening plate shaping mechanism, which comprises a protective shell, the inner surface bottom of the protective shell is fixedly connected with a mold, the inner surface top of the protective shell is fixedly connected with a first air cylinder, the bottom of the first air cylinder is fixedly connected with a pressing block, the inside of the protective shell is provided with a connecting block, the left side surface of the connecting block is fixedly connected with a heating tube baking tray, the number of heating tube baking trays is two, and the top of the heating tube baking tray is provided with a plate.

[0008] The heating tube baking tray moves along the width direction of the connecting block.

[0009] As a further improvement of the technical solution, the connecting block is internally screwed with a bidirectional screw rod, the end of the bidirectional screw rod is rotationally connected with a mounting plate, a sliding groove is formed in the inner surface of the mounting plate, a sliding block is slidably connected with the inner wall of the sliding groove, the left side surface of the sliding block is fixedly connected with the right side surface of the connecting block, the inner top surface of the protective shell is fixedly connected with the end of an electric telescopic rod, and the other end of the electric telescopic rod is fixedly connected with an electric heating plate.

[0010] As a further improvement of the technical solution, the front surface of the mounting plate is fixedly connected with a motor, the output shaft end of the motor extends into the interior of the mounting plate and is fixedly connected with the end of the bidirectional screw rod.

[0011] As a further improvement of the technical solution, the right side surface of the mounting plate is fixedly connected with a second air cylinder, and the outer surface of the second air cylinder is fixedly connected with the interior of the protective shell.

[0012] As a further improvement of the technical solution, a plurality of electric telescopic plates are fixedly connected with the interior of the protective shell, and the front surface of the plurality of electric telescopic plates is fixedly connected with a pushing plate.

[0013] Compared with the prior art, the utility model has the advantages of:

[0014] First, the second air cylinder is elongated to drive the mounting plate to move left, then the mounting plate moves left to drive the sliding block, the bidirectional screw rod, the connecting block and the heating tube baking tray to move left, then the heating tube baking tray moves left to drive the plate to move left, and the motor rotates to drive the bidirectional screw rod to rotate, at the same time, the bidirectional screw rod rotates to drive the connecting block to move forward and backward, the heating tube baking tray moves forward and backward through the forward and backward movement of the connecting block, so that the plate falls on the mold, and the heating tube baking tray and the electric heating plate can simultaneously heat the next plate during the shaping process of the plate pressed by the pressing block, thereby reducing the heating time of the plate during the shaping process and accelerating the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is an overall structure schematic view of the utility model;

[0016] Fig. 2 It is a rotating structure schematic view of the utility model;

[0017] Fig. 3 It is a moving structure schematic view of the utility model.

[0018] The meanings of the respective numbers in the drawings are as follows:

[0019] 1, protective shell; 11, mold; 12, first air cylinder; 13, pressing block; 14, plate;

[0020] 2, heating tube baking tray; 21, connecting block; 22, bidirectional screw; 23, mounting plate; 231, sliding groove; 24, sliding block; 25, motor; 26, second cylinder; 27, electric telescopic rod; 28, electric heating plate;

[0021] 3, push plate; 31, multi-section electric telescopic plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] The PC hardening plate shaping mechanism is a device for hardening treatment of polycarbonate (PC) plate. PC plate is widely used in building, automobile, electronics, optics and other fields due to its excellent impact resistance, high strength, high hardness, aging resistance, corrosion resistance and other characteristics. Hardening treatment can further improve the performance of PC plate, so that it has better stability and durability in specific environment. Please refer to Figs. 1-3 In order to continue to heat the plate 14 during the shaping process, the inner surface bottom of the protective shell 1 is fixedly connected with a mold 11, the inner surface top of the protective shell 1 is fixedly connected with a first cylinder 12, the bottom of the first cylinder 12 is fixedly connected with a pressing block 13, the inside of the protective shell 1 is provided with a connecting block 21, the left surface of the connecting block 21 is fixedly connected with a heating tube baking tray 2, the number of the heating tube baking tray 2 is two, the top of the heating tube baking tray 2 is provided with a plate 14, and the heating tube baking tray 2 moves along the width direction of the connecting block 21. However, the existing PC hardening plate shaping mechanism, in the use process, is to place the plate 14 on the mold 11, and then use the electric heating plate 28 to heat and soften the plate 14. However, in the process of heating and softening the plate 14, a long time is needed, which affects the shaping efficiency of the plate 14.

[0024] The improvement of the present embodiment is that:

[0025] First, the second cylinder 26 elongation drive mounting plate 23 left, then the mounting plate 23 left drive slider 24 and the lead screw 22 and connecting block 21 and heating tube baking tray 2 left, followed by heating tube baking tray 2 left drive plate 14 left, and the motor 25 rotation drive lead screw 22 rotation, while the lead screw 22 rotation drive connecting block 21 forward and backward movement, through the connecting block 21 forward and backward movement drive heating tube baking tray 2 forward and backward movement, make plate 14 fall in the mold 11, in the process of setting down the block 13 down plate 14 heating tube baking tray 2 and electric heating plate 28 can be heated at the same time, reduce the setting process of plate 14 heating time, accelerate the production efficiency.

[0026] In order to facilitate the plate 14 from the heating tube baking tray 2, therefore, through the connecting block 21 inside the thread has a lead screw 22, the lead screw 22 end rotationally connected to the mounting plate 23, the mounting plate 23 inner surface is provided with a sliding groove 231, the sliding groove 231 inner wall is connected with the slider 24, the slider 24 left side surface is fixedly connected to the connecting block 21 right side surface, the protective shell 1 inner surface top fixedly connected with the electric telescopic rod 27 end, the electric telescopic rod 27 the other end is fixedly connected with the electric heating plate 28, first, the lead screw 22 rotation drive connecting block 21 forward and backward movement, then the connecting block 21 forward and backward movement drive heating tube baking tray 2 forward and backward movement, followed by plate 14 from the heating tube baking tray 2, realize plate 14 from the heating tube baking tray 2.

[0027] In order to facilitate the rotation of the lead screw 22, therefore, through the mounting plate 23 front fixedly connected with the motor 25, the motor 25 output shaft end into the mounting plate 23 inside, and fixedly connected to the lead screw 22 end, first, the motor 25 rotation drive lead screw 22 rotation, then realize the rotation of the lead screw 22.

[0028] Secondly, in order to facilitate the plate 14 to move to the mold 11, therefore, through the mounting plate 23 right side surface is fixedly connected with the second cylinder 26, the second cylinder 26 outer surface is fixedly connected in the protective shell 1 inside, first, the second cylinder 26 elongation drive mounting plate 23 left, then the mounting plate 23 left drive lead screw 22 and connecting block 21 and heating tube baking tray 2 left, followed by heating tube baking tray 2 left drive plate 14 left, realize plate 14 to move to the mold 11.

[0029] Considering that the plate 14 is not convenient to take out after shaping, therefore, a plurality of electric telescopic plates 31 are fixedly connected inside the protective shell 1, the plurality of electric telescopic plates 31 are fixedly connected with the push plate 3 in front, first, the plurality of electric telescopic plates 31 are elongated to drive the push plate 3 to move to the front, then the ejection mechanism of the mold 11 ejects the plate 14, and then the push plate 3 pushes the shaped plate 14 to the front assembly line, so that the plate 14 is not convenient to take out after shaping.

[0030] In summary, the working principle of the present application is as follows:

[0031] The plate 14 is placed on the heating tube baking tray 2, and the plate 14 is heated by heating the heating tube baking tray 2, when the plate 14 is relatively thick and needs to be heated on both sides, the electric telescopic rod 27 is elongated to drive the electric heating plate 28 to move downward, the heating tube baking tray 2 and the electric heating plate 28 are used to heat the plate 14 on both sides, when the heating is completed, the second cylinder 26 is elongated to drive the mounting plate 23 to move left, the mounting plate 23 moves left to drive the bidirectional screw 22, the sliding block 24, the connecting block 21 and the heating tube baking tray 2 to move left, the heating tube baking tray 2 moves left to drive the plate 14 to move left to the top of the mold 11, the motor 25 is connected to the power supply, the motor 25 is rotated to drive the bidirectional screw 22 to rotate, the connecting block 21 is moved forward and backward by the rotation of the bidirectional screw 22, the heating tube baking tray 2 is moved forward and backward by the forward and backward movement of the connecting block 21, and the plate 14 is dropped on the protective shell 1 by the forward and backward movement of the heating tube baking tray 2, then the second cylinder 26 is retracted, the first cylinder 12 is elongated to drive the lower pressing block 13 to move downward, the plate 14 is shaped by the downward movement of the lower pressing block 13, the first cylinder 12 is shortened after shaping, the lower pressing block 13 is moved upward by the shortening of the first cylinder 12, then the plate 14 is ejected by the ejection mechanism of the mold 11, the plate 14 is pushed to the front assembly line by the movement of the push plate 3 driven by the elongation of the plurality of electric telescopic plates 31, the heating time of the plate 14 during shaping is reduced, and the efficiency is improved.

[0032] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, the above embodiments and descriptions in the specification are only preferred examples of the present application, and are not intended to limit the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A pc hardening plate material shaping mechanism comprising a protective shell (1), characterized in that: The bottom of the inner surface of the protective shell (1) is fixedly connected with a mold (11), the top of the inner surface of the protective shell (1) is fixedly connected with a first air cylinder (12), the bottom of the first air cylinder (12) is fixedly connected with a pressing block (13), the inside of the protective shell (1) is provided with a connecting block (21), the left surface of the connecting block (21) is fixedly connected with a heating tube baking tray (2), the number of the heating tube baking tray (2) is two, and the top of the heating tube baking tray (2) is provided with a plate (14). The heating tube baking tray (2) moves on the connecting block (21) along the width direction thereof.

2. The pc hardening plate material shaping mechanism according to claim 1, wherein: The inside of the connecting block (21) is threadedly connected with a bidirectional lead screw (22), the end of the bidirectional lead screw (22) is rotatably connected with a mounting plate (23), the inner surface of the mounting plate (23) is provided with a sliding groove (231), the inner wall of the sliding groove (231) is slidably connected with a sliding block (24), the left surface of the sliding block (24) is fixedly connected to the right surface of the connecting block (21), the top of the inner surface of the protective shell (1) is fixedly connected with the end of an electric telescopic rod (27), and the other end of the electric telescopic rod (27) is fixedly connected with an electric heating plate (28).

3. The pc hardening plate material shaping mechanism according to claim 2, wherein: The front of the mounting plate (23) is fixedly connected with a motor (25), the output shaft end of the motor (25) extends into the inside of the mounting plate (23) and is fixedly connected to the end of the bidirectional lead screw (22).

4. The pc hardening plate shaping mechanism according to claim 2, wherein: The right surface of the mounting plate (23) is fixedly connected with a second air cylinder (26), and the outer surface of the second air cylinder (26) is fixedly connected to the inside of the protective shell (1).

5. The pc hardening plate shaping mechanism according to claim 1, wherein: The inside of the protective shell (1) is fixedly connected with a multi-section electric telescopic plate (31), and the front of the multi-section electric telescopic plate (31) is fixedly connected with a pushing plate (3).

Citation Information

Patent Citations

  • Shaping device for fabricated building boards

    CN221212876U