Cloth film covering and embossing all-in-one machine
The design of the integrated fabric embossing and lamination machine enables the embossing and lamination of fabric to be completed in one process, solving the problem of cumbersome processing in existing technologies and improving production efficiency.
Patent Information
- Application Number
- CN202520226621.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-13
AI Technical Summary
Existing technologies make it difficult to complete the fabric coating and embossing process in a single step, resulting in cumbersome processing and low production efficiency.
Design a fabric lamination and embossing integrated machine, including an unwinding and conveying mechanism, a fabric heating component, a lamination and embossing mechanism, a cooling component, and a winding mechanism. The fabric is embossed and laminated in one process. The unwinding and conveying mechanism transports the fabric to the lamination and embossing mechanism, and heats it during the fabric transport process. The fabric is then embossed by the pattern rollers, and subsequently laminated and cooled for shaping.
This technology enables the embossing and lamination of fabrics to be completed in a single process, improving production efficiency and simplifying processing.
Smart Images

Figure CN223657608U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cloth processing equipment technical field especially relates to a cloth laminating and embossing integrated machine. BACKGROUND
[0002] With people's life quality requirement higher and higher, people urgently need a quiet life and office environment, the requirement of indoor curtain cloth is higher and higher, in order to meet the environmental needs, usually need to carry out laminating and embossing treatment on the surface.
[0003] In the production process of the existing window decoration cloth, the general manufacturer still adopts the traditional manufacturing process, and it is difficult to complete the laminating and embossing process of the window decoration cloth through one process, the processing is complicated, and the production efficiency is low. UTILITY MODEL CONTENT
[0004] In view of the above-mentioned defects of the prior art, the utility model aims at providing a cloth laminating and embossing integrated machine to solve the problem that it is difficult to complete the embossing and laminating of the cloth through one process in the prior art.
[0005] To achieve the above-mentioned purpose and other related purposes, the utility model provides a cloth laminating and embossing integrated machine, which comprises a rack, a cloth roll arranged on the rack, a film roll, a unwinding and conveying mechanism, a cloth heating assembly, a laminating and embossing mechanism, a cooling assembly and a winding mechanism.
[0006] Through the above technical scheme, the cloth on the cloth roll can be conveyed to the laminating and embossing mechanism through the unwinding and conveying mechanism, and the cloth can be heated through the cloth heating assembly during the conveying process, so that the heated cloth is conveyed to the laminating and embossing mechanism, the cloth is embossed through the pattern roller, the cloth and the film are output by the driving roller and the driven roller respectively, the cloth is laminated after embossing, and then cooled and shaped by the cooling assembly, and finally wound by the winding assembly.
[0007] In an embodiment of the utility model, the unwinding and conveying mechanism comprises a material guide plate arranged radially along the cloth roll and horizontally on the rack.
[0008] By adopting the technical scheme, the cloth on the cloth roll can be received by the guide plate and conveyed to the tensioning roller on the rack, so that the cloth conveying is more stable and deviation is less likely to occur.
[0009] In an embodiment of the present application, the cloth heating assembly comprises a plurality of heating rollers arranged in parallel and a heat preservation cover arranged on the upper side of the heating rollers.
[0010] By adopting the technical scheme, the cloth wound on the heating rollers can be uniformly heated by the plurality of heating rollers arranged in parallel, and the heat preservation cover is used to make the heating effect better and facilitate the processing of the film laminating and embossing mechanism.
[0011] In an embodiment of the present application, the film laminating and embossing mechanism comprises a support arranged on the lower side of the heating rollers, a driving assembly arranged on the support to drive the driving roller to rotate, and a pressing assembly arranged on the support to press the pattern roller against the driving roller, the driven roller, the pattern roller and the driving roller are arranged in sequence along the horizontal direction and located in the same horizontal plane.
[0012] By adopting the technical scheme, the driving assembly can drive the driving roller to rotate, and the pressing assembly can press the pattern roller against the driving roller, so that the driving roller can drive the pattern roller and the driven roller to rotate, and the pressing ring and the film lamination can be realized.
[0013] In an embodiment of the present application, the cooling assembly comprises a plurality of cooling rollers arranged on the lower side of the support, the cooling rollers are located on the lower side of the driving roller, the cooling rollers are hollow structures, and one end of the cooling roller is provided with a rotating joint capable of connecting to cooling liquid.
[0014] By adopting the technical scheme, the cloth after film lamination can be wound on the cooling rollers by the plurality of hollow cooling rollers, the cloth can be cooled by the cooling liquid in the cooling rollers, and the cooling effect is better by using the plurality of cooling rollers.
[0015] In an embodiment of the present application, the winding mechanism comprises a winding roller arranged on the other end of the rack opposite to the cloth roll and a driving member arranged on the rack to drive the winding roller to rotate.
[0016] By adopting the technical scheme, the cloth after cooling can be wound by the winding mechanism.
[0017] In an embodiment of the present application, the cloth roll is arranged on the upper side of the rack, and the film roll is arranged on the lower side of the cloth roll.
[0018] By adopting the technical scheme, the cloth roll and the film roll can correspond to the unwinding conveying mechanism and the film laminating and embossing mechanism respectively, so that the position distribution is more reasonable.
[0019] As described above, the integrated fabric lamination and embossing machine of this utility model has the following beneficial effects: it can transport the fabric roll to the lamination and embossing mechanism through the unwinding conveyor mechanism, and heat the fabric through the fabric heating component during the fabric conveying process. The heated fabric is then transported to the lamination and embossing mechanism, where it is embossed by the pattern roller. At the same time, the active roller and the passive roller output the fabric and film respectively. After the fabric is embossed, it is laminated and transported to the cooling component for cooling and shaping. Then, it is wound up by the winding component. Thus, the fabric embossing and lamination can be completed in one process, which can greatly improve the production efficiency of fabric and make the processing convenient. Attached Figure Description
[0020] Fig. 1 The diagram shows the overall structure disclosed in the embodiments of this utility model.
[0021] Fig. 2 The diagram shown is a structural schematic of the unwinding and conveying mechanism disclosed in an embodiment of this utility model.
[0022] Fig. 3 Shown as an overall sectional view disclosed in the embodiments of this utility model;
[0023] Component designation explanation
[0024] 1. Frame; 2. Fabric roll; 3. Film roll; 4. Unwinding conveyor; 5. Fabric heating assembly; 6. Laminating and embossing mechanism; 7. Cooling assembly; 8. Rewinding mechanism;
[0025] 20. Guide plate; 21. First tension roller; 22. Second tension roller; 23. Third tension roller; 24. Fourth tension roller; 25. Fifth tension roller; 26. Sixth tension roller; 27. Seventh tension roller;
[0026] 30. Heating roller; 31. Heating drive assembly;
[0027] 40. Support; 41. Drive roller; 42. Driven roller; 43. Patterned roller; 44. Clamping assembly; 45. Drive assembly; 46. First bearing housing; 47. Second bearing housing; 48. Connecting component;
[0028] 50. Cooling roller; 51. Rotary joint;
[0029] 60. Take-up roller. Detailed Implementation
[0030] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.
[0031] Please seeFigs. 1 to 3 It is to be understood that the structures, proportions, sizes, etc. shown in the drawings accompanying the present specification are merely intended to facilitate the understanding and reading of the content disclosed by the present specification for those skilled in the art, and are not intended to limit the conditions that can be implemented by the present application, and therefore do not have substantial technical significance. Any modification of the structure, change of the proportional relationship, or adjustment of the size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are merely for the purpose of clear understanding and description, and are not intended to limit the scope of the present application, and the change or adjustment of the relative relationship without substantial change of the technical content is also considered as the scope of the present application.
[0032] As shown in Fig. 1 , the present application provides a cloth laminating and embossing machine, which comprises a rack 1, a cloth roll 2, a film roll 3, a unwinding and conveying mechanism 4, a cloth heating assembly 5, a laminating and embossing mechanism 6, a cooling assembly 7, and a winding mechanism 8.
[0033] As shown in Fig. 2 , Fig. 3 , the cloth roll 2 is arranged at one end of the rack 1, and the unwinding and conveying mechanism 4 is horizontally arranged at one side of the cloth roll 2. The unwinding and conveying mechanism 4 comprises a guide plate 20 arranged horizontally along the radial direction of the cloth roll 2 on the rack 1, and a tension roller set arranged at the rear side of the guide plate 20. The cloth output from the cloth roll 2 is received by the guide plate 20 and conveyed into the tension roller set, and the cloth is tensioned by the tension roller set and conveyed into the cloth heating assembly 5, and then conveyed into the laminating and embossing mechanism 6 after being heated by the cloth heating assembly 5.
[0034] The tension roller set comprises a first tension roller 21 rotatably connected to the rack 1, a second tension roller 22 arranged obliquely above the first tension roller 21, a third tension roller 23 arranged in parallel with the second tension roller 22 and located on the other side of the first tension roller 21, a fourth tension roller 24 arranged below the third tension roller 23, a fifth tension roller 25 arranged beside the fourth tension roller 24, a sixth tension roller 26 arranged beside the fifth tension roller 25 and located below the first tension roller 21, and a seventh tension roller 27 arranged beside the sixth tension roller 26 and located in front of the first tension roller 21 corresponding to the heating assembly.
[0035] The rack 1 is further provided with a unwinding driving motor for driving the first tension roller 21 to rotate to make the cloth roll 2 unwind, so that the cloth is unwound from the cloth roll 2, passes through the guide plate 20, and is sequentially arranged around the first tension roller 21, the second tension roller 22, the third tension roller 23, the fourth tension roller 24, the fifth tension roller 25, the sixth tension roller 26, and the seventh tension roller 27, and is then transported to the cloth heating assembly 5.
[0036] The cloth heating assembly 5 comprises three heating rollers 30 arranged in parallel along the horizontal direction, a heat preservation cover arranged on the upper side of the heating roller 30, and a heating driving assembly 31 arranged on the rack 1 and configured to drive the three heating rollers 30 to rotate synchronously, the heating roller 30 is an oil heating roller 30, the cloth is sequentially arranged around the three heating rollers 30 after leaving the seventh tension roller 27, and the cloth is transported to the film covering and embossing mechanism 6 by driving the heating rollers 30 to rotate synchronously through the heating driving assembly 31.
[0037] The heating driving assembly 31 comprises three chain wheels arranged on the three heating rollers, a chain connected to the three chain wheels to drive the three chain wheels to rotate synchronously, and a synchronous driving motor arranged on the rack 1 and configured to drive one of the heating rollers 30 to rotate.
[0038] The film covering and embossing mechanism 6 comprises a support 40 arranged on the lower side of the heating roller 30, a driving roller 41 rotatably connected to the support 40 and configured to receive the cloth output by the heating roller 30, a driven roller 42 configured to receive the film material, a pattern roller 43 arranged between the driving roller 41 and the driven roller 42, a pressing assembly 44 arranged on the support 40 and configured to press the pattern roller 43 against the driving roller 41, and a driving assembly 45 arranged on the support 40 and configured to drive the driving roller 41 to rotate.
[0039] The driven roller 42, the pattern roller 43, and the driving roller 41 are sequentially arranged along the horizontal direction, the film material is arranged around the driven roller 42 after leaving the film rack, the driven roller 42 and the pattern roller 43 are gap matched, the cloth is arranged around the driving roller 41 after leaving the heating roller 30, the pattern roller 43 is pressed against the driving roller 41 by cooperating with the pressing assembly 44, the cloth is embossed by the pattern roller 43, then the embossed cloth is arranged on the other side of the pattern roller 43, and the film material is covered on the surface of the cloth by cooperating with the driven roller 42, so as to realize the film covering of the cloth, and then the film-covered cloth is transported to the cooling assembly 7 for cooling.
[0040] The driving roller 41 is rotatably connected to the support 40 and located on the lower side of the heating roller 30, the driving assembly 45 comprises a embossing driving motor arranged on the support as a power source and a chain wheel set connected to the output end of the embossing driving motor and the end of the driving roller 41, the driving roller 41 can receive the cloth output by the heating roller 30 by driving the spindle roller to rotate by the embossing driving motor cooperating with the chain wheel set.
[0041] The pattern roller 43 is rotationally connected to two first bearing seats 46 at two ends respectively, the first bearing seat 46 is slidingly connected to the support in the horizontal direction, the passive roller 42 is rotationally connected to two second bearing seats 47 at two ends respectively, the second bearing seat 47 is slidingly connected to the support in the horizontal direction and is located in the same vertical plane as the first bearing seat 46, the support is provided with a sliding groove for the sliding of the first bearing seat 46 and the second bearing seat 47, the first bearing seat 46 is gap-connected with the second bearing seat 47, and the first bearing seat 46 and the second bearing seat 47 are further provided with a connecting piece 48, which can drive the displacement of the second bearing seat 47 to drive the displacement of the first bearing seat 46.
[0042] The pressing assembly 44 comprises a pressing cylinder arranged at the end of the support 40, the pressing cylinder is arranged at the end of the sliding groove in the horizontal direction, the fixed end of the pressing cylinder is mounted on the support, and the telescopic end is connected with the second bearing seat 47, so that the second bearing seat 47 and the first bearing seat 46 can be driven to displace by the pressing cylinder, thereby driving the passive roller 42 and the pattern roller 43 to move towards the driving roller 41.
[0043] The cooling assembly 7 comprises a plurality of cooling rollers 50 arranged on the lower side of the support 40, the cooling roller 50 is located below the driving roller 41, the cooling roller 50 is a hollow structure, one end of the cooling roller 50 is provided with a rotating joint 51 capable of accessing cooling liquid, and the end of the cooling roller 50 is further provided with a cooling drive motor capable of driving the rotation of the cooling roller 50, and the film-coated fabric is wound on the plurality of cooling rollers 50 in sequence.
[0044] The cooling roller 50 can be driven to rotate by the cooling drive motor, so that the fabric on the cooling roller 50 is conveyed to the winding mechanism 8.
[0045] The winding mechanism 8 comprises a winding roller 60 arranged at the other end of the rack 1 opposite the fabric roll 2 and a driving member arranged on the rack 1 to drive the rotation of the winding roller 60, the driving member is a driving motor, and the film-coated fabric is wound on the winding roller 60 by the cooperation of the winding roller 60 and the cooling assembly 7.
[0046] In summary, the utility model can convey the fabric on the fabric roll 2 to the film-coating and pattern-pressing mechanism 6 through the unwinding and conveying mechanism 4, and can heat the fabric during the conveying process through the fabric heating assembly 5, so that the heated fabric is conveyed to the film-coating and pattern-pressing mechanism 6, the fabric is embossed by the pattern roller 43, and the fabric and the film material are output by the driving roller 41 and the passive roller 42 respectively, the fabric is coated after embossing, and then is cooled and shaped in the cooling assembly 7, and then is wound by the winding assembly, so that the embossing and coating of the fabric can be completed by one process, and the production efficiency of the fabric can be greatly improved, and the processing is convenient.
[0047] Therefore, the utility model effectively overcomes the various shortcomings in the prior art and has high industrial utilization value.
[0048] The above embodiments only exemplarily illustrate the principles and effects of the present application, and are not used to limit the present application. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought disclosed by the present application should be covered by the claims of the present application.
Claims
1. A fabric coating and embossing integrated machine, characterized in that, It includes a frame, fabric rolls and film rolls mounted on the frame, an unwinding and conveying mechanism, a fabric heating assembly, a laminating and embossing mechanism, a cooling assembly, and a winding mechanism; The unwinding and conveying mechanism is connected to the fabric roll and can unwind and tension the fabric on the fabric roll to the laminating and embossing mechanism, including a tensioning roller group arranged parallel to the fabric roll on the frame for tensioning and conveying the fabric. The fabric heating component is located at the end of the unwinding conveyor mechanism and is used to heat the fabric and then convey it to the coating and embossing mechanism. The embossing mechanism includes an active roller for receiving the fabric, a passive roller for receiving the die material, and a pattern roller for embossing. The cooling component is located at the output end of the coating and embossing mechanism to cool the coated fabric and convey it to the winding mechanism.
2. The integrated fabric coating and embossing machine according to claim 1, characterized in that: The unwinding and conveying mechanism includes a guide plate that is arranged radially and horizontally on the frame along the fabric roll.
3. The integrated fabric coating and embossing machine according to claim 1, characterized in that: The fabric heating assembly includes multiple heating rollers arranged in parallel and an insulation cover placed on top of the heating rollers.
4. The integrated fabric coating and embossing machine according to claim 1, characterized in that: The embossing mechanism includes a support disposed on the lower side of the heating roller, a drive assembly disposed on the support to drive the active roller to rotate, and a pressing assembly disposed on the support to press the pattern roller against the active roller. The passive roller, the pattern roller, and the active roller are arranged sequentially in the horizontal direction and are located in the same horizontal plane.
5. The integrated fabric coating and embossing machine according to claim 1, characterized in that: The cooling assembly includes multiple cooling rollers disposed on the lower side of the support. The cooling rollers are located below the drive roller. The cooling rollers have a hollow structure, and one end of the cooling roller is provided with a rotary joint that can be connected to the cooling liquid.
6. The integrated fabric coating and embossing machine according to claim 1, characterized in that: The winding mechanism includes a winding roller disposed at the other end of the frame relative to the fabric roll and a drive component disposed on the frame to drive the collecting roller to rotate.
7. The integrated fabric coating and embossing machine according to claim 1, characterized in that: The fabric roll is positioned on the upper side of the frame, and the film roll is located below the fabric roll.