Lightweight self-propelled motor home and chassis thereof

By using carbon fiber honeycomb composite materials and metal embedded parts in combination with a specific frame structure design, the problem of lack of customization and lightweighting of RV chassis has been solved, achieving the effects of stability, safety and noise reduction.

CN223658252UActive Publication Date: 2025-12-12HARBIN INST OF TECH WEIHAI RES INST
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Patent Information

Application Number
CN202520193633.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-12-12
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

Currently, RVs generally lack customized chassis, and existing modified chassis cannot meet the diversified needs of the market. Moreover, self-propelled RVs are expensive, and it is difficult to achieve lightweight design as user demands increase.

Method used

The RV body is constructed using carbon fiber honeycomb composite material, with metal embedded parts added during the molding process. Combined with a specific frame structure design, including a cross support frame, detachable brackets, and a spare tire rack, a stable and lightweight chassis is formed.

Benefits of technology

It improves the structural stability and safety of the RV chassis, reduces noise, improves acoustics and vibration resistance, and reduces the overall vehicle weight, thereby increasing the freedom and safety of travel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of self-propelled limo, in particular to a lightweight self-propelled limo and a chassis thereof, the chassis comprises a frame main body, the middle part of the frame main body is fixedly connected with a cross-shaped support frame to enhance the stability, and the tail part of the frame main body is provided with a spare wheel carrier to enhance the traffic safety; the touring car body is made of the carbon fiber honeycomb composite material, the characteristics of the carbon fiber material and the honeycomb material are combined, and the touring car has high damping performance while being light in weight, noise can be obviously reduced, and the acoustic performance and the anti-seismic performance of the car body are well improved. A metal embedded part technology is adopted, a metal embedded part is added when the carbon fiber honeycomb composite material is formed, the hardness of the carbon fiber honeycomb composite material is improved, stress borne when the carbon fiber honeycomb composite material is connected with other components is reduced, and therefore the safety of the whole automobile body is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of self-propelled motor home, especially a light-weight self-propelled motor home and chassis thereof. BACKGROUND

[0002] With the development of society, our living standards continue to improve, and the pursuit of life quality is more and more obvious. In order to have a better travel experience, slow down the pace of travel, and improve the degree of freedom of travel, motor home travel has become a good choice and gradually become the mainstream of society. With the influence of thousands of households, more and more people begin to pay attention to motor homes, which also makes the motor home industry develop rapidly, providing more suitable choices for the public, and becoming more and more diversified.

[0003] Self-propelled motor home refers to a motor home with its own mobility, which can rely on its own traction to move forward. Although its cost is higher than that of the towed motor home, it is convenient and meets the quality pursuit of most people for self-driving travel, so the demand is much higher than that of the towed motor home. Therefore, the light-weight design of self-propelled motor home has a broad prospect.

[0004] Currently, domestic motor homes generally lack a special customized chassis and mostly rely on standard chassis of commercial vehicles for modification. However, with the increasing demand of users for motor home configuration, the existing modified chassis has been difficult to meet the diversified needs of the market. INVENTION CONTENTS

[0005] The purpose of the present application is to provide a light-weight self-propelled motor home and chassis thereof, aiming to solve the problems in the prior art.

[0006] The present application provides a light-weight self-propelled motor home chassis, comprising a frame main body, the frame main body comprising two first longitudinal frames, four transverse frames fixedly installed between the first longitudinal frames, four second longitudinal frames installed between the four transverse frames, a cross support frame installed on the diagonal lines of the rectangular area surrounded by the second longitudinal frames and the two transverse frames in the middle, and a plurality of corbels detachably connected to the two transverse frames on the two sides, the corbels being slidingly connected to the slide rods, the two ends of the slide rods being located between the two first longitudinal frames; a spare tire frame fixedly connected to the tail of the frame main body, the spare tire frame comprising two triangular frames connected by a connecting rod between the two triangular frames, each triangular frame having a connecting lug fixedly connected to the two sides of the triangular frame, the triangular frame being bolted to the two mounting frames through the connecting lugs on the two sides, the two mounting frames being fixedly connected to the two transverse frames in the middle, and each of the first longitudinal frames on the tail side and the tail ends of the two transverse frames in the middle being fixedly connected to a reinforcing rod.

[0007] Further, four ends of the cross support frame are fixedly installed at the intersection of the cross frame and the second longitudinal frame, and the cross support frame has three groups, one of which is installed at the front of the frame body and the other two of which are installed at the back of the frame body.

[0008] Further, a plurality of first screw holes are formed in the two cross frames, one end of the bracket is provided with a second screw hole penetrating the upper and lower surfaces thereof, the first screw hole has the same inner diameter as the second screw hole, and the first bolt passes through the first screw hole and the second screw hole to detachably connect the bracket to the cross frame.

[0009] Further, a through hole penetrating the left and right sides of the bracket is formed in the bracket, the inner diameter of the through hole matches the diameter of the slide rod, and the bracket is slidably connected to the slide rod at the through hole.

[0010] Further, a threaded hole is formed at the top corner of the tripod, threaded holes are formed at the two ends of the connecting rod, the threaded holes are threadedly matched with the threaded hole, and the connecting rod is detachably connected between the tripods at the threaded holes.

[0011] Further, one side of the two mounting frames opposite to each other is a smooth arc surface.

[0012] The application also provides a lightweight self-propelled motor home composed of carbon fiber honeycomb composite material.

[0013] Further, a metal embedded part is fixedly connected at the hole of the carbon fiber honeycomb composite material, and a second bolt is threadedly connected at the metal embedded part.

[0014] The beneficial effects of the utility model are as follows: the motor home chassis can be directly used for the motor home, has high structural stability, is provided with a spare tire frame, and has enhanced traffic safety; the body of the motor home is composed of carbon fiber honeycomb composite material, combines the characteristics of carbon fiber material and honeycomb material, has high damping property while being lightweight, can obviously reduce noise, and has good improvement on the acoustic performance and shock resistance of the body. The metal embedded part technology is adopted, the metal embedded part is added when the carbon fiber honeycomb composite material is formed, the hardness of the carbon fiber honeycomb composite material is improved, the stress suffered when the carbon fiber honeycomb composite material is connected with other components is reduced, and thus the safety of the whole body is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure schematic view of the lightweight self-propelled motor home chassis.

[0016] Figure 2 It is a schematic view of the spare tire frame and the connecting structure thereof.

[0017] Figure 3 It is a structure schematic view of the carbon fiber honeycomb composite material.

[0018] Figure 4Figure 1 is a schematic view of a carbon fiber honeycomb structure embedded part.

[0019] Figure 1 is a schematic view of a carbon fiber honeycomb structure embedded part.

[0020] 1-frame body; 2-first longitudinal frame; 3-cross frame; 4-second longitudinal frame; 5-cross support frame; 6-corbel; 7-sliding rod; 8-spare tire frame; 9-triangle frame; 10-connecting rod; 11-connecting lug; 12-mounting frame; 13-stiffening rod; 14-first threaded hole; 15-second threaded hole; 16-carbon fiber honeycomb composite material; 17-metal embedded part. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0022] As shown in Figure 1 and Figure 2 A light-weight self-propelled motor home chassis, comprising a frame body 1, the frame body 1 comprises two first longitudinal frames 2, four cross frames 3 are fixedly installed between the first longitudinal frames 2, four second longitudinal frames 4 are installed between the four cross frames 3, cross support frames 5 are installed on the diagonal lines of the rectangular area surrounded by the second longitudinal frames 4 and the two cross frames 3 located in the middle, and the cross support frames 5 can enhance the stability of the middle part of the frame body 1. A plurality of corbels 6 are detachably connected to the two cross frames 3 located on both sides, the positions of the corbels 6 can be set according to actual needs, and the corbels 6 are used to connect other components of the motor home such as mudguards and steps. The corbels 6 are slidingly connected to sliding rods 7, the sliding rods 7 are used for limiting and bearing, and the two ends of the sliding rods 7 are located between the two first longitudinal frames 2. A spare tire frame 8 is fixedly connected to the tail part of the frame body 1, the spare tire frame 8 comprises two triangle frames 9, the two triangle frames 9 are connected through a connecting rod 10, one connecting lug 11 is fixedly connected to each side of the triangle frame 9, the triangle frame 9 is bolted to two mounting frames 12 through the connecting lugs 11 on both sides, the two mounting frames 12 are fixedly connected to the two cross frames 3 located in the middle, and a stiffening rod 13 is fixedly connected between the first longitudinal frame 2 located at the tail side and the tail end of the two cross frames 3 located in the middle, and the stiffening rod 13 is used to improve the supporting force of the tail end of the cross frame 3.

[0023] The four ends of the cross support frames 5 are fixedly installed at the intersection of the cross frames 3 and the second longitudinal frames 4, the cross support frames 5 have three groups, one group located in the middle and two groups located on both sides are installed on the front and back of the frame body 1 respectively.

[0024] A plurality of first screw holes 14 are formed in the two cross frames 3, and a second screw hole is formed in one end of the bracket 6 and penetrates the upper and lower surfaces of the bracket 6. The first screw holes 14 have the same inner diameter as the second screw hole, and the first screw holes 14 and the second screw hole are used to detachably connect the bracket 6 to the cross frame 3 by means of the first screw.

[0025] A through hole is formed in the bracket 6 and penetrates the left and right sides of the bracket 6. The inner diameter of the through hole matches the diameter of the slide rod 7, and the bracket 6 is slidably connected to the slide rod 7 at the through hole.

[0026] A threaded hole is formed in the apex of the tripod 9, and a thread is formed in the two ends of the connecting rod 10 and matches the threaded hole. The connecting rod 10 is detachably connected to the tripod 9 at the thread.

[0027] The opposite sides of the two mounting frames 12 are smooth arc surfaces. The spare tire is placed on the mounting frames 12, and the diameter of the spare tire is greater than the distance between the mounting frames 12. The spare tire can be hung between the mounting frames 12, and the distance between the two tripods is slightly greater than the thickness of the spare tire. When the spare tire is placed in the spare tire frame 8, the top of the spare tire abuts against the connecting rod 10, and the connecting rod 10 functions as a limiting part.

[0028] As shown in Figure 3 and Figure 4 , a lightweight self-propelled motor home is composed of carbon fiber honeycomb composite material 16. The carbon fiber honeycomb composite material 16 combines the characteristics of carbon fiber material and honeycomb material, and has high damping property while being lightweight, which can significantly reduce noise and improve the acoustic performance and shock resistance of the vehicle body.

[0029] A metal embedded part 17 is fixedly connected to the hole of the carbon fiber honeycomb composite material 16, and a second screw 15 is threadedly connected to the metal embedded part 17. The second screw 15 is used to connect the carbon fiber honeycomb composite material 16 with other components. During the molding process of the carbon fiber honeycomb composite material 16, the metal embedded part 17 is placed in the material in advance, and the carbon fiber honeycomb material is locally strengthened. When the carbon fiber honeycomb composite material 16 is connected with other components, a large stress is inevitably generated at the interface. The use of the metal embedded part 17 technology effectively improves the strength and stiffness of the connecting components, and lays a foundation for improving the overall safety of the vehicle.

[0030] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than by the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. A lightweight self-propelled motorhome chassis, characterized in that, The vehicle includes a frame body, which comprises two first longitudinal frames. Four cross frames are fixedly installed between the first longitudinal frames, and four second longitudinal frames are installed between the four cross frames. A cross support frame is installed on the diagonal of the rectangular area enclosed by the second longitudinal frames and the two middle cross frames. Multiple brackets are detachably connected to the two side cross frames, and the brackets are slidably connected to slide rods. The two ends of the slide rods are located between the two first longitudinal frames. A spare tire carrier is fixedly connected to the rear of the frame body. The spare tire carrier comprises two triangular frames, which are connected by a connecting rod. A connecting lug is fixedly connected to each side of the triangular frames, and the triangular frames are bolted to two mounting brackets through the connecting lugs on both sides. The two mounting brackets are fixedly connected to the two middle cross frames. A reinforcing rod is fixedly connected between the rear ends of the first longitudinal frame and the two middle cross frames.

2. The lightweight self-propelled motorhome chassis according to claim 1, characterized in that, The four ends of the cross support frame are fixedly installed at the junction of the horizontal frame and the second vertical frame. There are three sets of cross support frames, with the middle set and the two sets on the sides installed on the front and back of the frame body, respectively.

3. The lightweight self-propelled motorhome chassis according to claim 1, characterized in that, Multiple first screw holes are provided on the two crossbars on both sides. A second screw hole is provided at one end of the bracket, penetrating its upper and lower surfaces. The inner diameters of the first screw holes and the second screw holes are the same. A first bolt passes through the first screw hole and the second screw hole to detachably fasten the bracket to the crossbar.

4. A lightweight self-propelled motorhome chassis according to claim 3, characterized in that, The bracket has through holes on its left and right sides, and the inner diameter of the through holes matches the diameter of the slide rod. The bracket is slidably connected to the slide rod at the through holes.

5. A lightweight self-propelled motorhome chassis according to claim 1, characterized in that, The tripod has an internal threaded hole at its apex, and the connecting rod has threads at both ends that match the threads of the internal threaded hole. The connecting rod is detachably connected to the tripod at the threaded part.

6. A lightweight self-propelled motorhome chassis according to claim 1, characterized in that, The opposite sides of the two mounting brackets have smooth arc surfaces.

7. A lightweight self-propelled motorhome, comprising a lightweight self-propelled motorhome chassis as described in any one of claims 1-6, characterized in that, It is made of carbon fiber honeycomb composite material.

8. A lightweight self-propelled motorhome according to claim 7, characterized in that, Metal embedded parts are fixedly connected to the holes of the carbon fiber honeycomb composite material, and second bolts are threadedly connected to the metal embedded parts.