Detection device and packaging machine
By setting up a detection device on the inner frame paper conveying path, using fiber optic sensors or laser sensors to detect and reject skewed inner frame paper, the problem of non-conforming cutting caused by skewed inner frame paper is solved, and the product qualification rate is improved.
Patent Information
- Application Number
- CN202520304252.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-21
AI Technical Summary
The inner frame paper is prone to skewing during the conveying process, resulting in substandard cutting and a low product qualification rate.
A detection device is used to check whether the inner frame paper is skewed. This device includes a mounting bracket and a detection unit. A through-beam fiber optic sensor or a laser sensor is used to detect the position of the inner frame paper, and skewed inner frame paper is removed in time to avoid unqualified cutting.
This improved the cutting qualification rate of the inner frame paper and reduced the production of defective products.
Smart Images

Figure CN223658573U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cigarette packaging technical field, especially a kind of detection device and packing machine. BACKGROUND
[0002] In the process of cigarette production, inner frame paper packaging is one of the key steps of cigarette packaging process, and the inner frame paper is mainly used to support cigarette package and keep the orderly arrangement of cigarettes in the cigarette package. Before inner frame paper packaging, the inner frame paper needs to be cut by an inner frame paper cutting device.
[0003] At present, in actual production, after completing the loose rolling process, the inner frame paper runs towards the inner frame paper cutting device at the downstream station to cut the inner frame paper. Since the conveying path of the inner frame paper is relatively long, the inner frame paper is prone to skew during conveying, which leads to unqualified cutting of the inner frame paper and causes low product qualification rate. SUMMARY
[0004] The utility model aims at solving the technical problem that the inner frame paper is prone to skew, which leads to low product qualification rate. The utility model provides a kind of detection device and packing machine, whether the inner frame paper is skewed can be detected quickly, so that skewed inner frame paper can be removed in time, and the problem that product qualification rate is reduced due to unqualified cutting of the inner frame paper is avoided.
[0005] The embodiment of the utility model provides a kind of detection device for detecting whether the inner frame paper runs along preset conveying path, and the detection device includes:
[0006] A mounting bracket is provided.
[0007] A detection mechanism is provided on the mounting bracket, and the detection mechanism includes two detection units, which are respectively arranged on both sides of the inner frame paper. The detection ends of the two detection units are spaced apart along the width direction of the inner frame paper, and the spacing is less than or equal to the width of the inner frame paper. The detection units can detect whether there is inner frame paper in their detection areas.
[0008] According to another specific embodiment of the utility model, the mounting bracket includes an upper bracket and a lower bracket spaced apart in a direction perpendicular to the inner frame paper. The upper bracket is located above the inner frame paper, and the lower bracket is located below the inner frame paper.
[0009] According to another specific embodiment of the utility model, the detection unit is a reflection-type optical fiber sensor. The reflection-type optical fiber sensor includes a transmitting optical fiber sensor and a receiving optical fiber sensor. The transmitting optical fiber sensor and the receiving optical fiber sensor are respectively arranged on the upper bracket and the lower bracket. The positions of the transmitting optical fiber sensor and the receiving optical fiber sensor in the same detection unit correspond to each other. The transmitting optical fiber sensor can emit a signal towards the receiving optical fiber sensor.
[0010] According to another specific embodiment of the present application, the mounting bracket comprises a mounting rod, the mounting rod is located above the inner frame paper, and the detection unit is arranged on the mounting rod.
[0011] According to another specific embodiment of the present application, the detection unit is a laser sensor, the laser sensor comprises a transmitting part and a receiving part, the transmitting part is capable of transmitting a laser beam in a direction perpendicular to the inner frame paper, a reflecting plate is arranged below the inner frame paper, the reflecting plate is capable of reflecting the laser beam, and the receiving part is capable of receiving the reflected laser beam.
[0012] The embodiment of the present application also provides a packaging machine comprising the detection device of any one of the preceding embodiments.
[0013] According to another specific embodiment of the present application, the packaging machine further comprises a cutting mechanism, the cutting mechanism is arranged downstream of the detection device along the conveying direction of the inner frame paper, and the cutting mechanism is used for cutting the inner frame paper.
[0014] According to another specific embodiment of the present application, the packaging machine further comprises a rejection mechanism, the rejection mechanism is arranged downstream of the cutting mechanism along the conveying direction of the inner frame paper, and the rejection mechanism is used for rejecting the inner frame paper.
[0015] According to another specific embodiment of the present application, the rejection mechanism comprises:
[0016] a rejection rod, capable of moving between a first position and a second position, when the rejection rod is located at the first position and the inner frame paper runs to the rejection rod, the rejection rod is capable of rejecting the inner frame paper;
[0017] a paper box, arranged below the rejection rod, and the rejected inner frame paper can fall into the paper box;
[0018] a driving cylinder, connected with the rejection rod, and the driving cylinder is used for driving the rejection rod to move between the first position and the second position.
[0019] According to another specific embodiment of the present application, the packaging machine further comprises a control unit, the control unit is electrically connected with the output end of the detection unit and the driving cylinder respectively, the control unit is used for marking the inner frame paper located at the detection unit as a skewed inner frame paper when any one of the detection units detects that there is no inner frame paper in the detection area of the detection unit, and controlling the driving cylinder to start when the skewed inner frame paper runs to the rejection mechanism, so as to drive the driving cylinder to drive the rejection rod to move to the first position and reject the skewed inner frame paper.
[0020] Compared with the prior art, the present application has the following beneficial effects:
[0021] The detection device provided by this utility model includes a mounting bracket and a detection mechanism, the detection mechanism comprising two detection units. When it is necessary to detect whether the inner frame paper is skewed during the conveying process, the detection device provided in this application is placed on the conveying path of the inner frame paper, with the two detection units located on opposite sides of the inner frame paper. Since the distance between the detection ends of the two detection units along the width direction of the inner frame paper is less than or equal to the width of the inner frame paper, if the inner frame paper is not skewed, both detection units can detect the inner frame paper within their respective detection areas. When at least one detection unit detects that there is no inner frame paper within its detection area, it indicates that the inner frame paper is skewed along its width direction. In this case, the skewed inner frame paper can be removed to avoid a decrease in the product qualification rate due to unqualified cutting of the inner frame paper. Attached Figure Description
[0022] Figure 1 This diagram illustrates the positional relationship between the detection device and the inner frame paper according to an embodiment of the present invention.
[0023] Figure 2 This diagram shows a schematic of the detection device provided in Embodiment 1 of the present invention;
[0024] Figure 3 A schematic diagram of the detection device provided in Embodiment 2 of this utility model is shown.
[0025] Figure label:
[0026] 1. Mounting bracket; 11. Upper bracket; 12. Lower bracket; 13. Mounting rod; 2. Detection unit; 3. Through-beam fiber optic sensor; 31. Transmitting fiber optic sensor; 32. Receiving fiber optic sensor; 4. Laser sensor; 41. Laser beam; 5. Reflector; 6. Inner frame paper; 7. Reflector. Detailed Implementation
[0027] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Although the description of this utility model will be presented in conjunction with preferred embodiments, this does not mean that the features of this utility model are limited to this embodiment. On the contrary, the purpose of describing the utility model in conjunction with the embodiments is to cover other options or modifications that may be derived based on the claims of this utility model. To provide a deep understanding of this utility model, many specific details will be included in the following description. This utility model may also be implemented without using these details. Furthermore, to avoid confusion or obscuring the focus of this utility model, some specific details will be omitted in the description. It should be noted that, without conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.
[0028] It should be noted that in the present specification, similar reference numbers and letters represent similar items in the following drawings, and therefore, once an item is defined in one drawing, it need not be further defined and explained in subsequent drawings.
[0029] The terms "first", "second", and the like are used only to distinguish descriptions, and cannot be understood as indicating or implying relative importance.
[0030] In the description of the present embodiment, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set", "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present embodiment can be understood according to the specific circumstances.
[0031] At present, in actual production, after the inner frame paper completes the loose rolling process, it will run towards the inner frame paper cutting device located at the downstream station to cut the inner frame paper. Because the conveying path of the inner frame paper is relatively long, the inner frame paper is prone to skew during the conveying process, resulting in unqualified cutting of the inner frame paper, thereby causing low product qualification rate.
[0032] To solve the above technical problems, the utility model provides a kind of detection device, whether the skew of inner frame paper can be detected quickly, to remove the skew of inner frame paper in time, avoid the problem of the decrease of product qualification rate due to the unqualified cutting of inner frame paper.
[0033] To make the technical scheme and advantages of the utility model more clear, the implementation of the utility model is further described in detail below.
[0034] Reference Figure 1 The implementation of the utility model provides a kind of detection device, including installation support 1 and detection mechanism, detection mechanism is located on installation support 1, detection mechanism includes two detection units 2, two detection units 2 are respectively located at the two sides of inner frame paper 6 along the width direction of inner frame paper 6, the spacing of the detection end of two detection units 2 along the width direction of inner frame paper 6 is less than or equal to the width of inner frame paper 6, and detection unit 2 can detect whether there is inner frame paper 6 in its detection area.
[0035] When it is needed to detect whether inner frame paper 6 is skewed during conveying, the detection device provided by the present application is arranged on the conveying path of inner frame paper 6, so that two detection units 2 are respectively located at the two sides of inner frame paper 6, for example, Figure 1As shown in the figure, the distance between the detection ends of the two detection units 2 along the width direction of the inner frame paper 6 is less than or equal to the width of the inner frame paper 6. If the inner frame paper 6 is not skewed, both of the two detection units 2 can detect the inner frame paper 6 in their detection areas. If at least one of the detection units 2 detects that there is no inner frame paper 6 in its detection area, it means that the inner frame paper 6 is skewed along its width direction. At this time, the skewed inner frame paper 6 can be manually or automatically rejected to avoid the problem of product qualification rate reduction caused by unqualified cutting of the inner frame paper 6.
[0036] In order to enable those skilled in the art to better understand the specific structure of the detection mechanism and the mounting bracket, the embodiments of the detection mechanism and the mounting bracket are further described in detail below through several examples.
[0037] Example 1
[0038] Reference Figure 1 and Figure 2 The mounting bracket 1 includes an upper bracket 11 and a lower bracket 12 which are arranged at intervals along a direction perpendicular to the inner frame paper 6, such as the Y1 direction shown in the figure. Figure 1 The detection unit 2 is a transmissive optical fiber sensor 3 which includes a transmitting optical fiber sensor 31 and a receiving optical fiber sensor 32. The transmitting optical fiber sensor 31 and the receiving optical fiber sensor 32 are respectively arranged on the upper bracket 11 and the lower bracket 12, and the positions of the transmitting optical fiber sensor 31 and the receiving optical fiber sensor 32 in the same detection unit 2 correspond to each other, and the transmitting optical fiber sensor 31 can emit a signal towards the receiving optical fiber sensor 32. If the inner frame paper 6 is not skewed, the signal emitted by the transmitting optical fiber sensor 31 in the detection unit 2 will be blocked by the inner frame paper 6 between the transmitting optical fiber sensor 31 and the receiving optical fiber sensor 32, and the corresponding receiving optical fiber sensor 32 will not be able to receive the signal. If the signal emitted by the transmitting optical fiber sensor 31 in any one transmissive optical fiber sensor 3 is received by the corresponding receiving optical fiber sensor 32, it means that the inner frame paper 6 is skewed along its width direction at this time.
[0039] Example 2
[0040] Reference Figure 3 The mounting bracket 1 includes a mounting rod 13 which is located above the inner frame paper 6, and the detection unit 2 is arranged on the mounting rod 13. Specifically, the detection unit 2 is a laser sensor 4 which includes a transmitting part and a receiving part. The transmitting part can emit a signal along a direction perpendicular to the inner frame paper 6, such as the Y1 direction shown in the figure. Figure 3The laser sensor 4 is configured to emit a laser beam 41 along the Y2 direction (as shown in the figure). The Y2 direction can be a vertical direction. A reflection plate 7 is arranged below the inner frame paper 6. The reflection plate 7 is configured to reflect the laser beam 41 back to the laser sensor 4 along the Y2 direction. The receiving part of the laser sensor 4 is configured to receive the reflected laser beam 41. If the inner frame paper 6 is not skewed, the inner frame paper 6 will block the laser beam 41 emitted by the laser sensor 4 from reaching the reflection plate 7, i.e., the laser beam 41 will hit the surface of the inner frame paper 6. Since the surface of the inner frame paper 6 is rough, the laser beam 41 hitting the inner frame paper 6 will only be diffusely reflected and cannot be reflected back to the receiving part of the laser sensor 4 along the Y2 direction. When the receiving part of any one of the laser sensors 4 receives the laser beam 41 emitted by the corresponding emitting part, i.e., the laser beam 41 emitted by the laser sensor 4 can reach the reflection plate 7 without being blocked by the inner frame paper 6, it indicates that the inner frame paper 6 is skewed at this time.
[0041] The above embodiments are further detailed descriptions of the detection mechanism and the mounting bracket, and the specific implementation of the detection mechanism and the mounting bracket is not limited to the above descriptions. Any equivalent implementation or modification without departing from the scope of the present application should be included in the scope of the patent.
[0042] The embodiment of the present application also provides a packaging machine comprising the detection device of any one of the above.
[0043] Optionally, the packaging machine further comprises a cutting mechanism (not shown in the figure) and a rejection mechanism (not shown in the figure). The cutting mechanism is arranged downstream of the detection device along the conveying direction of the inner frame paper and is configured to cut the inner frame paper. The rejection mechanism is arranged downstream of the cutting mechanism along the conveying direction of the inner frame paper 6 and is configured to reject the inner frame paper 6. When the detection device detects that the inner frame paper 6 is skewed, the rejection mechanism can reject the skewed inner frame paper 6. The rejection mechanism comprises a rejection rod, a paper receiving box and a driving cylinder. The rejection rod is movable between a first position and a second position. When the rejection rod is located at the first position and the inner frame paper 6 runs to the rejection rod, the rejection rod can reject the inner frame paper 6. The paper receiving box is arranged below the rejection rod and the inner frame paper 6 rejected by the rejection rod can fall into the paper receiving box. The driving cylinder is connected to the rejection rod and is configured to drive the rejection rod to move between the first position and the second position.
[0044] Optionally, the packaging machine further comprises a control unit (not shown in the figure), which is electrically connected with the output end of the detection unit 2 and the driving cylinder respectively. The control unit is used for marking the inner frame paper at the detection unit as a skew inner frame paper when any one of the detection units 2 detects that there is no inner frame paper 6 in the detection area, and controlling the driving cylinder downstream of the detection unit 2 to start when the skew inner frame paper runs to the rejection mechanism, and the driving cylinder drives the rejection rod to move to the first position. Specifically, the control unit comprises a timing module, which is used for starting timing when the control unit receives the signal sent by the detection unit 2. Since the inner frame paper 6 runs at a constant speed, and the cutting mechanism cuts the inner frame paper at a certain time. Therefore, the time for the inner frame paper 6 to run from the detection unit 2 to the rejection mechanism is a fixed time T. When any one of the detection units 2 detects that there is no inner frame paper 6 in the detection area, and the timing module calculates the time to reach T, it means that the skew inner frame paper detected by the detection unit 2 has run to the rejection mechanism at this time. At this time, the control unit controls the driving cylinder to start, and drives the rejection rod to move to the first position to reject the skew inner frame paper 6, thereby improving the product qualification rate.
[0045] Although the present application has been illustrated and described with reference to certain preferred embodiments thereof, it should be understood by the skilled in the art that the foregoing is a further detailed description of the present application in connection with specific embodiments, and the specific implementation of the present application is not limited to these descriptions. Those skilled in the art can make various changes in form and details, including making a number of simple deductions or substitutions, without departing from the spirit and scope of the present application.
Claims
1. A detecting device for detecting whether an inner frame paper is running along a preset conveying path, characterized in that, The detection device comprises: a mounting bracket; a detection mechanism arranged on the mounting bracket, the detection mechanism comprising two detection units, the two detection units being arranged on two sides of the inner frame paper respectively, the detection ends of the two detection units being spaced apart along the width direction of the inner frame paper by a distance less than or equal to the width of the inner frame paper, and the detection units being capable of detecting whether the inner frame paper exists in the detection region thereof.
2. The detection device of claim 1, wherein, The mounting bracket comprises an upper bracket and a lower bracket arranged in a direction perpendicular to the inner frame paper, the upper bracket being arranged above the inner frame paper, and the lower bracket being arranged below the inner frame paper.
3. The detection device of claim 2, wherein, The detection units are pair-of-beams optical fiber sensors, each of the pair-of-beams optical fiber sensors comprising a transmitting optical fiber sensor and a receiving optical fiber sensor, the transmitting optical fiber sensor and the receiving optical fiber sensor being arranged on the upper bracket and the lower bracket respectively, and the transmitting optical fiber sensor and the receiving optical fiber sensor in the same detection unit corresponding to each other, the transmitting optical fiber sensor being capable of transmitting a signal towards the receiving optical fiber sensor.
4. The detection device of claim 1, wherein, The mounting bracket comprises a mounting rod, the mounting rod being arranged above the inner frame paper, and the detection units being arranged on the mounting rod.
5. The detection device of claim 4, wherein, The detection units are laser sensors, each of the laser sensors comprising a transmitting part and a receiving part, the transmitting part being capable of transmitting a laser beam in a direction perpendicular to the inner frame paper, a reflecting plate being arranged below the inner frame paper, the reflecting plate being capable of reflecting the laser beam, and the receiving part being capable of receiving the reflected laser beam.
6. A packaging machine comprising the detection device according to any one of claims 1 to 5.
7. The packaging machine of claim 6, wherein The packaging machine further comprises a cutting mechanism arranged downstream of the detection device in the conveying direction of the inner frame paper, the cutting mechanism being used for cutting the inner frame paper.
8. The packaging machine of claim 7, wherein The packaging machine further comprises a rejecting mechanism arranged downstream of the cutting mechanism in the conveying direction of the inner frame paper, the rejecting mechanism being used for rejecting the inner frame paper.
9. The packaging machine of claim 8, wherein, The rejecting mechanism comprises: a rejecting rod capable of moving between a first position and a second position, the rejecting rod being capable of rejecting the inner frame paper when the rejecting rod is in the first position and the inner frame paper runs to the rejecting rod; a paper box arranged below the rejecting rod, the rejected inner frame paper being capable of falling into the paper box; and a driving cylinder connected to the rejecting rod, the driving cylinder being used for driving the rejecting rod to move between the first position and the second position.
10. The packaging machine of claim 9, wherein The packaging machine further comprises a control unit electrically connected to the output ends of the detection units and the driving cylinder respectively, the control unit being used for marking the inner frame paper at any one of the detection units as a skewed inner frame paper when the detection unit detects that the inner frame paper does not exist in the detection region thereof, and controlling the driving cylinder to start when the skewed inner frame paper runs to the rejecting mechanism, so as to drive the driving cylinder to move the rejecting rod to the first position and reject the skewed inner frame paper.