Multifunctional rubberizing machine

By designing a multi-functional adhesive applicator, automated components are used to automatically apply adhesive tape to aluminum shells, solving the problems of low efficiency and high cost of manual application, and improving production efficiency and product qualification rate.

CN223658620UActive Publication Date: 2025-12-12CHONGQING SIJIANG TECH CO LTD
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Patent Information

Application Number
CN202520315964.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-12-12
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

In the existing technology, manually applying tape during the aluminum shell production process is inefficient and has high labor costs. Workers are prone to fatigue after working for a long time, which leads to a decrease in the product qualification rate.

Method used

Design a multi-functional tape applicator, including a frame, support frame, working trough, adjustment unit, positioning unit, feeding mechanism, discharging mechanism, tape applicator, and disc rotation mechanism. Utilize components such as suction cups, cylinders, and rollers to automatically complete the tape applicating process, achieving unmanned operation.

Benefits of technology

It improved the efficiency of aluminum shell bonding, increased the product qualification rate, reduced labor costs, and reduced worker fatigue.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubberizing equipment, in particular to a multifunctional rubberizing machine which comprises a rack, a support frame, a plurality of working grooves, a plurality of adjusting units, a plurality of positioning units, a feeding mechanism, a discharging mechanism, two rubberizing mechanisms and a disc rotating mechanism, each rubberizing mechanism comprises a feeding unit, two first suction cups, two first fixing plates, a bottom plate, a sliding table air cylinder, a sliding plate, two vertical plates, two rolling wheels and a first air cylinder. The stickers are sucked through the two first suction cups, then the positions of the two first suction cups are adjusted through the corresponding adjusting units, and therefore the stickers are pasted on the aluminum shell, then the two vertical plates and the sliding plate are pushed to move upwards through the sliding table air cylinder, and then the sliding plate and the sliding table air cylinder are pushed to move transversely through the first air cylinder. And the two rollers extrude the lower end of the sticker, so that the sticker is completely attached to the aluminum shell, the rubberizing work is completed, manual operation is not needed, the working efficiency is improved, and the product percent of pass is increased.
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Description

Technical Field

[0001] This utility model relates to the field of adhesive application equipment technology, and in particular to a multi-functional adhesive application machine. Background Technology

[0002] An aluminum casing, made of aluminum alloy and manufactured through a specific forming process, is typically used to house instruments, tools, and measuring instruments, primarily serving to protect internal components.

[0003] In existing technology, during the production process of aluminum shells, tape needs to be pasted inside to meet subsequent production needs. Currently, the aluminum shells are manually held by hand and the tape is pasted inside.

[0004] However, in the aforementioned existing technologies, manual pasting is not only inefficient and labor-intensive, but also causes worker fatigue after long hours of work, which can easily reduce the product qualification rate. Utility Model Content

[0005] The purpose of this invention is to provide a multi-functional adhesive applicator that solves the problems of low efficiency, high labor costs, worker fatigue after long hours of work, and reduced product qualification rate caused by manual application in the prior art.

[0006] To achieve the above objectives, this utility model provides a multi-functional adhesive applicator, comprising a frame, a support frame, multiple working slots, multiple adjustment units, multiple positioning units, a feeding mechanism, a discharging mechanism, two adhesive applicators, and a disc rotation mechanism. Each adhesive applicator includes a feeding unit, two first suction cups, two first fixing plates, a base plate, a slide cylinder, a sliding plate, two vertical plates, two rollers, and a first cylinder. The support frame is disposed at the upper end of the frame, the disc rotation mechanism is disposed on the frame, the multiple working slots are respectively disposed on the disc rotation mechanism, and the multiple adjustment units are respectively disposed on... On the inner top of the support frame, each positioning unit is respectively disposed on the corresponding adjustment unit, two first fixing plates are respectively disposed on the corresponding positioning units, two first suction cups are respectively disposed on the corresponding first fixing plates, the bottom plate is fixedly connected to the upper end of the frame, the first cylinder is fixedly connected to the side of the bottom plate, the slide cylinder is fixedly connected to the output end of the first cylinder, the slide plate is fixedly connected to the output end of the slide cylinder, two vertical plates are fixedly connected to the upper end of the slide plate, and two rollers are rotatably connected to the corresponding vertical plates.

[0007] Each adjustment unit includes a top plate, a servo motor, a guide rail, a slider, a second fixing plate, and a second cylinder. The top plate is fixedly connected to the inner top wall of the support frame. The servo motor is mounted on the top plate. The guide rail is mounted on the top plate. The slider is slidably adapted to the guide rail. The second cylinder is fixedly connected to the slider. The output end of the servo motor is fixedly connected to the guide rail. The output end of the second cylinder is fixedly connected to the second fixing plate.

[0008] Each positioning unit includes a main body and a fixing block. The main body is fixedly connected to the lower end of the second fixing plate, and the fixing block is fixedly connected to the side of the main body.

[0009] The feeding mechanism includes a first conveyor frame, a first belt, a third cylinder, a discharge plate and a first mounting plate, multiple first L-shaped rods and multiple second suction cups. The first conveyor frame is fixedly connected to the upper end of the machine frame. The first belt is sleeved on the first conveyor frame. The first mounting plate is disposed on the first belt. The first cylinder is fixedly connected to the upper end of the first mounting plate. The discharge plate is fixedly connected to the output end of the first cylinder. The multiple first L-shaped rods are respectively fixedly connected to the main body. The multiple second suction cups are respectively fixedly connected to the corresponding first L-shaped rods.

[0010] The discharge mechanism includes a second conveyor frame, a second belt, a second mounting plate, multiple second L-shaped plates, and multiple third suction cups. The second conveyor frame is fixedly connected to the upper end of the frame. The second belt is sleeved on the second conveyor frame. The second mounting plate is fixedly connected to the side of the corresponding first mounting plate. The multiple second L-shaped plates are fixedly connected to the side of the second mounting plate. The multiple third suction cups are fixedly connected to the corresponding second L-shaped plates.

[0011] The feeding unit includes a tape, a turntable, a base, a housing, and two rotating rollers. The base is fixedly connected to the side of the frame, the housing is fixedly connected to the upper end of the base, the turntable is rotatably connected to the housing, the two rotating rollers are respectively disposed inside the housing, and the tape is wound around the turntable.

[0012] The disc rotation mechanism includes a drive motor, a disc, and a rotating block. The rotating block is mounted on the frame, the drive motor is located inside the frame, and the disc is fixedly connected to the upper end of the rotating block.

[0013] This utility model discloses a multi-functional adhesive applicator. The aluminum shell product is placed in the corresponding working slot, and then the sticker is held in place by two first suction cups. The position of the two first suction cups is adjusted by the corresponding adjustment unit to adhere the sticker to the aluminum shell. Then, the two vertical plates and the sliding plate are moved upwards by the slide cylinder, and the sliding plate and the slide cylinder are moved laterally by the first cylinder. This causes the two rollers to press the lower end of the sticker, ensuring the sticker is completely adhered to the aluminum shell, thus completing the adhesive application. This process requires no manual operation, improving work efficiency and product qualification rate. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the adhesive application mechanism of this utility model.

[0017] Figure 3 This is a schematic diagram of the material discharge mechanism of this utility model.

[0018] Figure 4 This is a schematic diagram of the disk rotation mechanism of this utility model.

[0019] Figure 5 This is a front view of the disc rotation mechanism of this utility model.

[0020] Figure 6 This is a schematic diagram of the feeding mechanism of this utility model.

[0021] 1-Frame, 2-Support frame, 3-Working groove, 4-First suction cup, 5-First fixing plate, 6-Base plate, 7-Slide cylinder, 8-Slide plate, 9-Vertical plate, 10-Roller, 11-First cylinder, 12-Top plate, 13-Servo motor, 14-Guide rail, 15-Slider, 16-Second fixing plate, 17-Second cylinder, 18-Main body, 19-Fixing block, 20-First conveyor frame, 21-First belt, 22-Third cylinder, 23-Discharge plate, 24-First mounting plate, 25-First L-shaped rod, 26-Second suction cup, 27-Second conveyor frame, 28-Second belt, 29-Second mounting plate, 30-Second L-shaped plate, 31-Third suction cup, 32-Adhesive tape, 33-Turntable, 34-Base, 35-Housing shell, 36-Rotating roller, 37-Drive motor, 38-Disc, 39-Rotating block. Detailed Implementation

[0022] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0023] Please see Figures 1 to 6 ,in, Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a structural schematic diagram of the adhesive application mechanism of this utility model. Figure 3 This is a schematic diagram of the material discharge mechanism of this utility model. Figure 4 This is a schematic diagram of the rotating mechanism of the disc 38 of this utility model. Figure 5 This is a front view of the rotating mechanism of the disc 38 of this utility model. Figure 6 This is a schematic diagram of the feeding mechanism of this utility model.

[0024] This utility model provides a multi-functional adhesive applicator, including a frame 1, a support frame 2, multiple working slots 3, multiple adjustment units, multiple positioning units, a feeding mechanism, a discharging mechanism, two adhesive applicators, and a rotating disc 38 mechanism. Each adhesive applicator includes a feeding unit, two first suction cups 4, two first fixing plates 5, a base plate 6, a sliding cylinder 7, a sliding plate 8, two vertical plates 9, two rollers 10, and a first cylinder 11. The support frame 2 is located at the upper end of the frame 1, the rotating disc 38 mechanism is located on the frame 1, the multiple working slots 3 are respectively located on the rotating disc 38 mechanism, and the multiple adjustment units are respectively located on the rotating disc 38 mechanism. On the inner top of the support frame 2, each of the positioning units is respectively set on the corresponding adjustment unit, the two first fixing plates 5 are respectively set on the corresponding positioning units, the two first suction cups 4 are respectively set on the corresponding first fixing plates 5, the bottom plate 6 is fixedly connected to the upper end of the frame 1, the first cylinder 11 is fixedly connected to the side of the bottom plate 6, the slide cylinder 7 is fixedly connected to the output end of the first cylinder 11, the slide plate 8 is fixedly connected to the output end of the slide cylinder 7, the two vertical plates 9 are respectively fixedly connected to the upper end of the slide plate 8, and the two rollers 10 are respectively rotatably connected to the corresponding vertical plates 9.

[0025] In this embodiment, the aluminum shell product is placed in the corresponding working slot 3, and the sticker is then held in place by the two first suction cups 4. The position of the two first suction cups 4 is adjusted by the corresponding adjustment unit to stick the sticker onto the aluminum shell. Then, the two vertical plates 9 and the slide plate 8 are pushed upward by the slide cylinder 7, and the slide plate 8 and the slide cylinder 7 are pushed horizontally by the first cylinder 11. This causes the two rollers 10 to press the lower end of the sticker, making the sticker completely adhere to the aluminum shell, thus completing the adhesive application. This process requires no manual operation, improving work efficiency and product qualification rate.

[0026] Furthermore, each of the adjustment units includes a top plate 12, a servo motor 13, a guide rail 14, a slider 15, a second fixing plate 16, and a second cylinder 17. The top plate 12 is fixedly connected to the inner top wall of the support frame 2. The servo motor 13 is disposed on the top plate 12. The guide rail 14 is disposed on the top plate 12. The slider 15 is slidably adapted to the guide rail 14. The second cylinder 17 is fixedly connected to the slider 15. The output end of the servo motor 13 is fixedly connected to the guide rail 14. The output end of the second cylinder 17 is fixedly connected to the second fixing plate 16.

[0027] In this embodiment, the output end of the servo motor 13 pushes the slider 15 to move, which in turn pushes the second cylinder 17 to move. The output end of the second cylinder 17 pushes the second fixing plate 16 to move, which in turn drives the corresponding positioning unit to move, which in turn drives the corresponding first suction cup 4 to move, and then affixes the sticker to the aluminum shell product.

[0028] Furthermore, each of the positioning units includes a main body 18 and a fixing block 19. The main body 18 is fixedly connected to the lower end of the second fixing plate 16, and the fixing block 19 is fixedly connected to the side of the main body 18.

[0029] In this embodiment, the first fixing plate 5 is fixed by the main body 18 and the fixing block 19.

[0030] Furthermore, the feeding mechanism includes a first conveyor frame 20, a first belt 21, a third cylinder 22, a discharge plate 23, a first mounting plate 24, a plurality of first L-shaped rods 25, and a plurality of second suction cups 26. The first conveyor frame 20 is fixedly connected to the upper end of the frame 1. The first belt 21 is sleeved on the first conveyor frame 20. The first mounting plate 24 is disposed on the first belt 21. The first cylinder 11 is fixedly connected to the upper end of the first mounting plate 24. The discharge plate 23 is fixedly connected to the output end of the first cylinder 11. The plurality of first L-shaped rods 25 are respectively fixedly connected to the main body 18. The plurality of second suction cups 26 are respectively fixedly connected to the corresponding first L-shaped rods 25.

[0031] In this embodiment, the aluminum shell product is placed on the feeding plate 23. The first belt 21 is driven to rotate by the internal motor, moving the first mounting plate 24 in front of the multiple second suction cups 26. Then, the feeding plate 23 is pushed out by the third cylinder 22. Then, the multiple second suction cups 26 are driven to move horizontally and vertically by the corresponding adjustment unit, thereby transporting the aluminum shell into the corresponding working slot 3.

[0032] Furthermore, the discharge mechanism includes a second conveyor frame 27, a second belt 28, a second mounting plate 29, a plurality of second L-shaped plates 30, and a plurality of third suction cups 31. The second conveyor frame 27 is fixedly connected to the upper end of the frame 1. The second belt 28 is sleeved on the second conveyor frame 27. The second mounting plate 29 is fixedly connected to the side of the corresponding first mounting plate 24. The plurality of second L-shaped plates 30 are fixedly connected to the side of the second mounting plate 29. The plurality of third suction cups 31 are fixedly connected to the corresponding second L-shaped plates 30.

[0033] In this embodiment, the second mounting plate 29 is moved by the corresponding adjustment unit, which causes the multiple third suction cups 31 to pick up the aluminum shell after adhesive application and place it on the second belt 28. Then, the second belt 28 is rotated by the internal motor, which then transports the aluminum shell away.

[0034] Furthermore, the feeding unit includes a tape 32, a turntable 33, a base 34, a housing 35, and two rotating rollers 36. The base 34 is fixedly connected to the side of the frame 1, the housing 35 is fixedly connected to the upper end of the base 34, the turntable 33 is rotatably connected to the housing 35, the two rotating rollers 36 are respectively disposed inside the housing 35, and the tape 32 is wound around the turntable 33.

[0035] In this embodiment, the rotation of the turntable 33 drives the tape 32 to move, so that the tape 32 passes through the two rollers 36 respectively, and then moves on the housing 35. The corresponding adjustment unit drives the two first suction cups 4 to move, and sucks up the divided tape 32 and sticks it on the aluminum shell.

[0036] Furthermore, the rotating mechanism of the disc 38 includes a drive motor 37, a disc 38, and a rotating block 39. The rotating block 39 is disposed on the frame 1, the drive motor 37 is disposed inside the frame 1, and the disc 38 is fixedly connected to the upper end of the rotating block 39.

[0037] In this embodiment, after the adhesive application mechanism completes the adhesive application, the feeding mechanism completes the feeding and places the aluminum shell into the corresponding working slot 3. Then, the drive motor 37 drives the disc 38 to rotate, thereby driving multiple working slots 3 to rotate, thus completing the adjustment. This allows the corresponding adhesive application mechanism to apply adhesive to the aluminum shells in other working slots 3, and the discharge mechanism can remove the aluminum shells that have been adhesively applied, so that subsequent feeding and adhesive application can continue.

[0038] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A multi-functional adhesive applicator, characterized in that, It includes a frame, support frame, multiple working slots, multiple adjustment units, multiple positioning units, feeding mechanism, discharging mechanism, two adhesive application mechanisms, and a disc rotation mechanism; Each of the adhesive application mechanisms includes a feeding unit, two first suction cups, two first fixed plates, a base plate, a slide cylinder, a slide plate, two vertical plates, two rollers, and a first cylinder. A support frame is disposed at the upper end of the machine frame. A disc rotation mechanism is disposed on the machine frame. Multiple working slots are respectively disposed on the disc rotation mechanism. Multiple adjustment units are respectively disposed on the inner top of the support frame. Each positioning unit is disposed on a corresponding adjustment unit. Two first fixed plates are respectively disposed on corresponding positioning units. Two first suction cups are respectively disposed on corresponding first fixed plates. The base plate is fixedly connected to the upper end of the machine frame. The first cylinder is fixedly connected to the side of the base plate. The slide cylinder is fixedly connected to the output end of the first cylinder. The slide plate is fixedly connected to the output end of the slide cylinder. Two vertical plates are fixedly connected to the upper end of the slide plate. Two rollers are rotatably connected to the corresponding vertical plates.

2. The multi-functional adhesive applicator as described in claim 1, characterized in that, Each adjustment unit includes a top plate, a servo motor, a guide rail, a slider, a second fixing plate, and a second cylinder. The top plate is fixedly connected to the inner top wall of the support frame. The servo motor is mounted on the top plate. The guide rail is mounted on the top plate. The slider is slidably adapted to the guide rail. The second cylinder is fixedly connected to the slider. The output end of the servo motor is fixedly connected to the guide rail. The output end of the second cylinder is fixedly connected to the second fixing plate.

3. The multi-functional adhesive applicator as described in claim 2, characterized in that, Each positioning unit includes a main body and a fixing block. The main body is fixedly connected to the lower end of the second fixing plate, and the fixing block is fixedly connected to the side of the main body.

4. The multi-functional adhesive applicator as described in claim 3, characterized in that, The feeding mechanism includes a first conveyor frame, a first belt, a third cylinder, a discharge plate and a first mounting plate, multiple first L-shaped rods and multiple second suction cups. The first conveyor frame is fixedly connected to the upper end of the machine frame. The first belt is sleeved on the first conveyor frame. The first mounting plate is disposed on the first belt. The first cylinder is fixedly connected to the upper end of the first mounting plate. The discharge plate is fixedly connected to the output end of the first cylinder. The multiple first L-shaped rods are respectively fixedly connected to the main body. The multiple second suction cups are respectively fixedly connected to the corresponding first L-shaped rods.

5. The multi-functional adhesive applicator as described in claim 4, characterized in that, The discharge mechanism includes a second conveyor frame, a second belt, a second mounting plate, multiple second L-shaped plates, and multiple third suction cups. The second conveyor frame is fixedly connected to the upper end of the frame. The second belt is sleeved on the second conveyor frame. The second mounting plate is fixedly connected to the side of the corresponding first mounting plate. The multiple second L-shaped plates are fixedly connected to the side of the second mounting plate. The multiple third suction cups are fixedly connected to the corresponding second L-shaped plates.

6. The multi-functional adhesive applicator as described in claim 5, characterized in that, The feeding unit includes a tape, a turntable, a base, a housing, and two rotating rollers. The base is fixedly connected to the side of the frame, the housing is fixedly connected to the upper end of the base, the turntable is rotatably connected to the housing, the two rotating rollers are respectively disposed inside the housing, and the tape is wound around the turntable.

7. The multi-functional adhesive applicator as described in claim 6, characterized in that, The disc rotation mechanism includes a drive motor, a disc, and a rotating block. The rotating block is mounted on the frame, the drive motor is located inside the frame, and the disc is fixedly connected to the upper end of the rotating block.