Novel anti-sticking glucose syrup storage tank
By designing a bidirectional stirring system and sealing components, the problems of uneven stirring and insufficient sealing in glucose syrup storage tanks have been solved, achieving uniform mixing and efficient storage of glucose syrup.
Patent Information
- Application Number
- CN202520250690.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-18
AI Technical Summary
Existing glucose syrup storage tanks suffer from uneven mixing and difficulty in fully blending auxiliary materials, resulting in inconsistent product quality. Furthermore, traditional storage tanks have insufficient sealing, making them prone to dust contamination.
It adopts a two-way stirring system, which uses a hydraulic cylinder to drive the rotating column and bevel gear transmission, combined with scrapers and stirring blades to achieve two-way stirring. The sealing components use a food-grade polypropylene sealing cap and a stainless steel connecting plate to ensure airtightness.
This method achieves uniform mixing of glucose syrup, improves product quality stability, reduces adhesion and dust contamination, and meets the high-efficiency production needs of the food industry.
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Figure CN223658913U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glucose syrup storage tank technical field especially relates to a novel anti -sticky glucose syrup storage tank. BACKGROUND
[0002] In the field of food processing, especially in the production and storage of glucose syrup, the storage tank is one of the key equipment. With the continuous improvement of industry requirements for product quality and the continuous expansion of production scale, the traditional glucose syrup storage tank gradually exposes many problems, which is difficult to meet the needs of modern production. Therefore, it has important practical significance to develop a new type of anti -sticky glucose syrup storage tank, which aims to solve the problems of traditional storage tank in stirring, anti -sticky and sealing, improve the storage quality and production efficiency of glucose syrup, and ensure the stability and consistency of products, so as to adapt to the increasingly strict standards and efficient production rhythm of food industry.
[0003] The existing glucose syrup storage tank is relatively simple and traditional in mechanical structure and technical principle. The common stirring mode adopts the structure of single motor driving single shaft stirring paddle, the stirring paddle is usually in the form of simple straight blade or bent blade, and usually only one set of stirring device is arranged at the center position of the storage tank, and the rotating direction and mode are fixed. In terms of technical principle, the single direction fluid force generated by the rotation of the stirring paddle is mainly relied on to make the syrup do limited circular motion or up and down in the storage tank, so as to realize the mixing and anti -precipitation purpose of the syrup. As for the measures to prevent the adhesion of glucose syrup, most of them simply rely on regular manual cleaning of the inner wall of the storage tank, or install some basic fixed scrapers in the storage tank, but these scrapers are fixed in position and cannot be adjusted flexibly according to the actual situation, and cannot be effectively coordinated with the stirring process.
[0004] However, this traditional one -way stirring method has serious defects, that is, uneven stirring, which leads to the fact that the auxiliary materials cannot be fully mixed with the glucose syrup, resulting in uneven product quality. Because the flow pattern generated by the stirring paddle is single, the syrup in each area of the storage tank cannot be fully and uniformly stirred, and the mixing degree of the syrup is quite different near the tank wall, the bottom corner and different height levels far away from the stirring paddle. When adding auxiliary materials such as flavoring agent, nutritional enhancer and other auxiliary materials to the glucose syrup, it is difficult for these auxiliary materials to be uniformly dispersed in the whole syrup system, and the content of auxiliary materials in some areas is too high, while the content in some areas is insufficient, so that the final produced glucose syrup product has large fluctuation in taste, nutritional ingredients, physical and chemical indexes, etc., which cannot meet the unified high quality standard. Therefore, a new type of anti -sticky glucose syrup storage tank is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a novel anti -sticky glucose syrup storage tank, aiming at improving the prior art one -way stirring, there is uneven stirring, auxiliary material cannot be fully mixed with glucose syrup, causing uneven product quality problem.
[0006] In order to realize the above -mentioned purpose, the utility model adopts the following technical scheme:
[0007] A novel anti -sticky glucose syrup storage tank, including base, the base top fixedly connected with storage tank, the base top fixedly connected with hydraulic cylinder, the hydraulic cylinder output fixedly connected with hollow block, the hydraulic cylinder outer wall fixedly connected with connecting block, the connecting block side wall fixedly connected in storage tank outer wall, the hollow block top fixedly connected with first motor, the first motor output fixedly connected with rotating column, the hollow block inside fixedly connected with second motor, the second motor output fixedly connected with first bevel gear, the rotating column outer wall is provided with stirring assembly.
[0008] The stirring assembly includes second bevel gear, the second bevel gear inner wall fixedly connected in rotating column outer wall, the second bevel gear with first bevel gear is engaged, the rotating column outer wall fixedly connected with connecting frame, the connecting frame inner wall fixedly connected with scraper, the rotating column outer wall fixedly connected with stirring vane, the stirring vane outer wall rotationally connected in storage tank inner wall, the connecting frame side wall rotationally connected in storage tank inner wall, the rotating column outer wall is provided with sealing assembly.
[0009] As further description of the above technical scheme:
[0010] The sealing assembly includes sealing cover, the sealing cover inside slidingly connected in rotating column outer wall.
[0011] As further description of the above technical scheme:
[0012] The sealing cover outer wall fixedly connected with the clamping block, the storage tank outer wall fixedly connected with the connecting plate.
[0013] As further description of the above technical scheme:
[0014] The connecting plate inner wall is provided with connecting column, and the connecting column inside slidingly connected with moving rod.
[0015] As further description of the above technical scheme:
[0016] The moving rod outer wall is screw -threaded with nut, and the nut top is provided with connecting column outer wall.
[0017] As further description of the above technical scheme:
[0018] The connecting plate side wall is rotationally connected with a rotating plate, and one end of the connecting column is fixedly connected to the inner wall of the rotating plate.
[0019] As a further description of the above technical solution:
[0020] One end of the moving rod is fixedly connected with a clamping ring, and the inner wall of the clamping ring is arranged on the inner wall of the clamping block.
[0021] The utility model has the advantages of:
[0022] 1、 the utility model discloses, through the first motor drive rotation column rotation, the second motor drive first bevel gear rotation, and first bevel gear drives second bevel gear rotation, and second bevel gear drives rotation column rotation, and rotation column drives connecting frame, and connecting frame will scraper rotation, and rotation column will stirring vane rotation, reached the effect of bidirectional stirring, solved the unidirectional stirring, and there is uneven stirring, and auxiliary material can not be fully fused with glucose syrup, cause the product quality uneven problem, improved the practicality of glucose syrup storage tank.
[0023] 2、 the utility model discloses, through the wrench rotation plate, and rotation plate drives connecting column movement, and connecting column will drive moving rod, and moving rod will drive the inner wall of the connecting column of top together, and clamps in the side wall of clamping block, reached the effect of locking glucose syrup storage tank, solved the open type glucose syrup storage tank, and there is dust to fall in it, thereby impressed the quality of glucose syrup problem, improved the stability of anti -sticking type glucose syrup storage tank. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 A three-dimensional schematic view of a novel anti-sticking type glucose syrup storage tank is provided for the utility model;
[0025] Figure 2 A hollow block cross-sectional structure schematic view of a novel anti-sticking type glucose syrup storage tank is provided for the utility model;
[0026] Figure 3 A sealing cover outer wall structure schematic view of a novel anti-sticking type glucose syrup storage tank is provided for the utility model;
[0027] Figure 4 A Figure 3 An enlarged view of A in the middle.
[0028] LEGEND:
[0029] 1, base; 2, hydraulic cylinder; 3, connecting block; 4, hollow block; 5, first motor; 6, sealing cover; 7, second motor; 8, first bevel gear; 9, second bevel gear; 10, rotating column; 11, connecting frame; 12, scraper; 13, stirring blade; 14, storage tank; 15, connecting plate; 16, clamping block; 17, rotating plate; 18, nut; 19, moving rod; 20, clasp; 21, connecting column. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0031] Referring to Figure 1 And Figure 2 An embodiment provided by the utility model: a novel anti-sticking type glucose syrup storage tank, comprising a base 1, the base 1 is made of high-strength cast iron material, the cast iron has good compression resistance and stability, can provide a solid and reliable support foundation for the whole storage tank, the base 1 top is fixedly connected with a storage tank 14, the storage tank 14 selects food-grade stainless steel material, this material has excellent corrosion resistance, can effectively resist the corrosion of acidic or alkaline components contained in glucose syrup to the tank body, the base 1 top is fixedly connected with a hydraulic cylinder 2, the hydraulic cylinder 2 output end is fixedly connected with a hollow block 4, the hydraulic cylinder 2 outer wall is fixedly connected with a connecting block 3, the connecting block 3 selects carbon steel material, firmly connects the hydraulic cylinder 2 and the storage tank 14 outer wall together by welding or bolt connection mode, ensures that the hydraulic cylinder 2 can stably support and drive related components when working, the connecting block 3 side wall is fixedly connected on the storage tank 14 outer wall, the hollow block 4 top is fixedly connected with a first motor 5, the first motor 5 output end is fixedly connected with a rotating column 10, the hollow block 4 inside is fixedly connected with a second motor 7, the second motor 7 output end is fixedly connected with a first bevel gear 8, the rotating column 10 outer wall is provided with a stirring assembly;
[0032] The stirring assembly comprises a second bevel gear 9 fixedly connected to the outer wall of the rotating column 10, and the second bevel gear 9 is engaged with the first bevel gear 8. The first bevel gear 8 and the second bevel gear 9 are made of alloy carburizing steel, and the surface hardness is high and the wear resistance is good after carburizing treatment. The core has good toughness and can withstand a large impact load, so that the tooth surface is not easy to wear during the engagement and transmission process with the second bevel gear 9. The connecting frame 11 is fixedly connected to the outer wall of the rotating column 10. The connecting frame 11 is made of stainless steel and has good corrosion resistance and strength, and can withstand the centrifugal force generated during the rotation of the scraper 12 and the frictional force with the tank wall. The scraper 12 is fixedly connected to the inner wall of the connecting frame 11. The stirring blade 13 is fixedly connected to the outer wall of the rotating column 10. The stirring blade 13 is made of stainless steel and has good corrosion resistance and strength, and can maintain its shape and performance unchanged during long-term contact with glucose syrup and high-speed stirring. The outer wall of the stirring blade 13 is rotatably connected to the inner wall of the storage tank 14. The side wall of the connecting frame 11 is rotatably connected to the inner wall of the storage tank 14. The outer wall of the rotating column 10 is provided with a sealing assembly.
[0033] Specifically, when using the anti-sticking glucose syrup storage tank, first, pour the glucose syrup to be stirred into the storage tank 14. Then, the hydraulic cylinder 2 drives the hollow block 4 to move, thereby driving the rotating column 10 to displace, so that the sealing cover 6 is buckled to the top of the storage tank 14. Then, the first motor 5 is started to drive the rotating column 10 to rotate, thereby driving the stirring blade 13 to stir the syrup in the storage tank 14 in the forward direction. At the same time, the second motor 7 is operated to drive the first bevel gear 8 to rotate. The first bevel gear 8 engages the second bevel gear 9, which drives the connecting frame 11 to rotate, and the connecting frame 11 drives the scraper 12 to rotate along the inner wall of the storage tank 14, thereby scraping off the syrup adhered to the inner wall. Thus, the syrup in the tank is stirred in both directions, the stirring efficiency and anti-sticking effect are improved, the quality of the glucose syrup is stable, the production process requirements are met, the material waste and equipment cleaning cost caused by adhesion are reduced, and a good foundation is laid for subsequent processing, storage and transportation.
[0034] Referring to Figure 1 , Figure 3 and Figure 4The sealing assembly comprises a sealing cover 6 made of food-grade polypropylene material, which has good chemical stability and cannot chemically react with glucose syrup. The sealing cover 6 is slidably connected to the outer wall of the rotating column 10. The outer wall of the sealing cover 6 is fixedly connected with a clamping block 16 made of high-strength nylon material, which has high mechanical strength, wear resistance and toughness. During the opening and closing operation of the storage tank, the outer wall of the storage tank 14 is fixedly connected with a connecting plate 15. The inner wall of the connecting plate 15 is provided with a connecting column 21 made of stainless steel, which has corrosion resistance and strength to meet the use requirements in the sealing assembly. In the case of long-term contact with air, existing water vapor and other environmental factors, the connecting column 21 is slidably connected with a moving rod 19 inside. The outer wall of the moving rod 19 is threadedly connected with a nut 18 made of carbon steel and subjected to galvanizing treatment on the surface. The galvanized layer can not only improve the corrosion resistance of the nut 18, but also prevent it from rusting during use. The top of the nut 18 is provided with the outer wall of the connecting column 21. The side wall of the connecting plate 15 is rotatably connected with a rotating plate 17 made of aluminum alloy, which is light in weight, easy to operate, and has certain strength and toughness. When the rotating plate 17 is manually pulled, it can be easily rotated. One end of the connecting column 21 is fixedly connected to the inner wall of the rotating plate 17. One end of the moving rod 19 is fixedly connected with a clamping ring 20 made of food-grade rubber material, which has good elasticity and flexibility. When the inner wall of the clamping ring 20 is arranged in the inner wall of the clamping block 16, it can tightly fit the inner wall of the clamping block 16 to form a good sealing connection. The inner wall of the clamping ring 20 is arranged in the inner wall of the clamping block 16.
[0035] Specifically, after the use of the glucose syrup storage tank is completed, it needs to be closed to ensure the safety of the internal material storage and the sealing stability of the environment. First, manually pull the rotating plate 17, which starts to move under force and drives the connecting column 21 closely connected to its inner wall, so that the connecting column 21 moves accordingly. At the same time, the movement of the connecting column 21 will transmit force to the moving rod 19, thereby driving the moving rod 19 to slide along the predetermined track. With the continuous movement of the rotating plate 17 under force, the moving rod 19 is further pushed to change position, and in this process, the top of the moving rod 19 drives the displacement of the clasp 20 until the clasp 20 is accurately clamped into the specific position of the inner wall of the clamping block 16, thereby preliminarily achieving the fixation of the closed state of the storage tank. In order to further ensure the stability of the closed state and prevent the clasp 20 from being pulled out of the clamping block 16 due to accidental circumstances, the moving rod 19 is limited by the nut 18. The nut 18 is tightly screwed on the moving rod 19 by threads, and by virtue of the friction between itself and the moving rod 19 and the cooperation with the surrounding components, the freedom of the moving rod 19 is effectively limited, so that it cannot move at will, thereby ensuring that the clasp 20 is always stably clamped in the clamping block 16, and finally achieving the effect of safely and reliably locking the glucose syrup storage tank, providing a solid guarantee for the long-term storage of glucose syrup, effectively preventing potential risks such as leakage and pollution, and meeting the strict requirements of industrial production for material storage stability and safety.
[0036] Working principle: when using the anti-sticking glucose syrup storage tank, first pour the glucose syrup that needs to be stirred into the inside of the storage tank 14, then move the hollow block 4 through the output end of the hydraulic cylinder 2, which will drive the rotating column 10 and buckle the bottom of the sealing cover 6 on the top of the storage tank 14, then rotate the rotating column 10 through the output end of the first motor 5, which will drive the stirring blade 13 to rotate in the positive direction inside the storage tank 14, then rotate the first bevel gear 8 through the output end of the second motor 7, which will drive the second bevel gear 9 meshing with it to rotate, in the process, the rotation of the second bevel gear 9 will drive the connecting frame 11 to rotate, then the rotation of the connecting frame 11 will drive the inner wall scraper 12 to rotate on the inner wall of the storage tank 14, then the sugar syrup adhering to the inner wall of the storage tank 14 will be scraped off, achieving the effect of bidirectional stirring;
[0037] After the glucose syrup storage tank is closed, first, the rotating plate 17 is pulled, the rotating plate 17 is forced to drive the connecting column 21 of the inner wall to move, and the connecting column 21 drives the moving rod 19 to slide while moving, then the rotating plate 17 is forced to move, driving the moving rod 19 to move, then the movement of the moving rod 19 drives the connecting column 21 at the top to be clamped in the inner wall of the clamping block 16, and then the moving rod 19 is limited by the nut 18, achieving the effect of locking the glucose syrup storage tank.
[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the scope of the present application.
Claims
1. A new type of anti-sticking glucose syrup storage tank comprising a base (1), characterized in that: The base (1) top fixedly connected with a storage tank (14), the base (1) top fixedly connected with a hydraulic cylinder (2), the hydraulic cylinder (2) output end fixedly connected with a hollow block (4), the hydraulic cylinder (2) outer wall fixedly connected with a connecting block (3), the connecting block (3) side wall fixedly connected in storage tank (14) outer wall, the hollow block (4) top fixedly connected with a first motor (5), the first motor (5) output end fixedly connected with a rotating column (10), the hollow block (4) inside fixedly connected with a second motor (7), the second motor (7) output end fixedly connected with a first bevel gear (8), the rotating column (10) outer wall is provided with stirring assembly; The stirring assembly includes a second bevel gear (9), the second bevel gear (9) inner wall fixedly connected in rotating column (10) outer wall, the second bevel gear (9) with the first bevel gear (8) is engaged, the rotating column (10) outer wall fixedly connected with a connecting frame (11), the connecting frame (11) inner wall fixedly connected with a scraper (12), the rotating column (10) outer wall fixedly connected with a stirring blade (13), the stirring blade (13) outer wall rotatably connected in storage tank (14) inner wall, the connecting frame (11) side wall rotatably connected in storage tank (14) inner wall, the rotating column (10) outer wall is provided with sealing assembly.
2. A new type of anti-sticking glucose syrup storage tank according to claim 1, characterized in that: The sealing assembly includes a sealing cover (6), the sealing cover (6) inside slidingly connected in rotating column (10) outer wall.
3. A novel anti-sticking glucose syrup storage tank as claimed in claim 2, wherein: The sealing cover (6) outer wall fixedly connected with a clamping block (16), the storage tank (14) outer wall fixedly connected with a connecting plate (15).
4. A novel anti-sticking glucose syrup storage tank as claimed in claim 3, wherein: The connecting plate (15) inner wall is provided with a connecting column (21), the connecting column (21) inside slidingly connected with a moving rod (19).
5. A novel anti-sticking glucose syrup storage tank as claimed in claim 4, wherein: The moving rod (19) outer wall is threadedly connected with a nut (18), and the nut (18) top is provided with the connecting column (21) outer wall.
6. A novel anti-stick glucose syrup storage tank as claimed in claim 5, wherein: The connecting plate (15) side wall rotatably connected with a rotating plate (17), one end of the connecting column (21) is fixedly connected in the rotating plate (17) inner wall.
7. A novel anti-stick glucose syrup storage tank as claimed in claim 6, wherein: One end of the moving rod (19) is fixedly connected with a clamping ring (20), and the clamping ring (20) inner wall is arranged in the clamping block (16) inner wall.