Steel ring separating device

By designing a steel ring separation device, which utilizes support components, a conveying mechanism, and a separation mechanism, the problems of deformation and low efficiency caused by manual separation of steel rings are solved, achieving automated fixing and separation and improving production efficiency.

CN223659224UActive Publication Date: 2025-12-12QINGDAO ZHONGYI CREE ENG TECH CO LTD
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Patent Information

Application Number
CN202423097351.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-12-12
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The current process of stacking and separating tire steel rims after they are formed and coated with adhesive requires manual operation, which leads to deformation of the steel rims, difficulty in quality control, high labor intensity, and low production efficiency.

Method used

Design a steel ring separation device, including a support assembly, a conveying mechanism, a gripping mechanism and a separation mechanism, to achieve automated fixing and separation of steel rings through components such as a servo motor, an electric slide, a gripping cylinder and a separation drive wheel.

Benefits of technology

This achieves stable separation of the steel rings, avoids deformation, reduces the labor intensity of operators, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel ring separating device which comprises a supporting assembly, a conveying mechanism is installed on the top of the supporting assembly, the power output end of the conveying mechanism is connected with a grabbing mechanism, and a separating mechanism is installed on the outer side of the supporting assembly. By arranging the supporting assembly, the conveying mechanism, the grabbing mechanism and the separating mechanism, a steel ring set can be fixed firstly and then separated, the whole separating process is stable, serious deformation of steel rings cannot be caused, the quality of the steel rings is improved, the labor intensity of operators is reduced through automatic clamping and separating, and the production efficiency is improved. The production efficiency is improved, and the production requirements are met.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of steel ring separation, specifically relates to a steel ring separation device. BACKGROUND

[0002] With the rapid development of industrial automation, production efficiency is greatly improved, and the production process of tire parts is also automatically upgraded and reconstructed, and the production process of tire parts is integrated, so that the production efficiency of tires is greatly improved.

[0003] The existing tire steel ring needs to be coated with a layer of glue on the surface after forming into a steel ring, if stacking is used, the operator needs to separate one by one during the next process operation, since the operation is mostly manual, the product quality is difficult to control, and in severe cases, the steel ring can be seriously deformed, affecting the quality of the steel ring, and the labor intensity of the operator is large, the production efficiency is low, and it is not conducive to production. UTILITY MODEL CONTENTS

[0004] In view of the problems in the above background art, the purpose of the utility model is to provide a steel ring separation device.

[0005] In order to achieve the above technical purpose, the utility model adopts the following technical scheme:

[0006] A steel ring separation device, comprising a support assembly, a conveying mechanism is installed on the top of the support assembly, a grabbing mechanism is connected to the power output end of the conveying mechanism, and a separation mechanism is installed on the outer side of the support assembly.

[0007] Further limited, the support assembly comprises a separation support, the separation mechanism is installed on the separation support, the conveying support is installed on the top of the separation support, the conveying mechanism is installed on the conveying support, and the support support is installed on the other side of the conveying support. Such a structure design plays a stable supporting effect.

[0008] Further limited, the conveying mechanism comprises a servo motor, the power output end of the servo motor is connected with an electric sliding table, the electric sliding table is installed on the conveying support, and the power output end of the electric sliding table is connected with the grabbing mechanism. Such a structure design plays a stable conveying effect.

[0009] Further limited, the grabbing mechanism includes the assembly frame connected with the power output end of the electric sliding table, the assembly frame is slidably arranged at the bottom of the conveying support, the center of the assembly frame is provided with a push-pull device, the power output end of the push-pull device is connected with a pickup cylinder, the power output end of the pickup cylinder is connected with a pickup clamp, the assembly frame is provided with a stop cylinder on the left and right sides of the pickup cylinder, the power output end of the stop cylinder is connected with a stop clamp, the outer sides of the assembly frame are provided with a positioning cylinder, and the power output end of the positioning cylinder is connected with a positioning block. Such structure design plays a fixed grabbing effect.

[0010] Further limited, the separating mechanism includes a drive motor installed on one side of the top of the separating support, a first drive wheel connected with the power output end of the drive motor, a first drive belt connected with the first drive wheel, a second drive wheel connected with the other side of the first drive belt, the second drive wheel is rotatably installed at the bottom of the separating support, a transmission rod connected with the second drive wheel, a third drive wheel connected with the other side of the transmission rod, the third drive wheel is rotatably installed at the bottom of the separating support, a second drive belt connected with the third drive wheel, a fourth drive wheel connected with the other side of the second drive belt, the fourth drive wheel is rotatably installed at the top of the separating support, clamping plates installed on the outer sides of the first drive belt and the second drive belt, separating rods installed on the clamping plates, the separating rods on both sides are oppositely arranged, and auxiliary drive wheels connected with the first drive belt and the second drive belt, the auxiliary drive wheels are installed at the middle position of the separating support. Such structure design facilitates the separation work of the steel ring.

[0011] The utility model discloses the beneficial effect is: the utility model discloses through setting up support subassembly, conveying mechanism, grabbing mechanism and separating mechanism, can first be fixed to steel ring group, then separates, the whole separating process is stable, will not lead to steel ring to produce serious deformation, improves the quality of steel ring, and through automatic clamping separation, reduces the labor intensity of operating personnel, improves production efficiency, satisfies production demand. ACCURACY OF DRAWINGS

[0012] The utility model can be further illustrated by the non-limiting embodiment shown in the accompanying drawings;

[0013] Figure 1 It is the shaft side structure schematic diagram of the steel ring separating device of the utility model embodiment;

[0014] Figure 2 It is the support subassembly structure schematic diagram of the steel ring separating device of the utility model embodiment;

[0015] Figure 3 It is the conveying mechanism structure schematic diagram of the steel ring separating device of the utility model embodiment;

[0016] Figure 4 This is a schematic diagram of the gripping mechanism of a steel ring separation device according to an embodiment of the present invention;

[0017] Figure 5 This is a schematic diagram of the separation mechanism of a steel ring separation device according to an embodiment of the present invention;

[0018] The symbols for the main components are explained below:

[0019] Support component 1, separation bracket 101, conveying bracket 102, support bracket 103;

[0020] Conveying mechanism 2, servo motor 201, electric slide table 202;

[0021] 3. Gripping mechanism; 301. Assembly frame; 302. Push-pull device; 303. Pick-up cylinder; 304. Pick-up gripper; 305. Stop cylinder; 306. Stop gripper; 307. Positioning cylinder; 308. Positioning block.

[0022] Separation mechanism 4, drive motor 401, first drive wheel 402, first drive belt 403, second drive wheel 404, transmission rod 405, second drive belt 406, fourth drive wheel 407, clamping plate 408, separation rod 409, auxiliary drive wheel 410. Detailed Implementation

[0023] To enable those skilled in the art to better understand this utility model, the technical solution of this utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0024] Example 1, such as Figure 1 As shown, a steel ring separation device has a conveying mechanism 2 installed on the top of the support assembly 1, a gripping mechanism 3 connected to the power output end of the conveying mechanism 2, and a separation mechanism 4 installed on the outside of the support assembly 1.

[0025] In this embodiment, during operation, the stacked steel ring assembly is horizontally transported to the lower side of the separation mechanism 4 via an external lifting and conveying device. Then, the conveying mechanism 2 is activated, causing it to move the gripping mechanism 3. After moving to the designated position, the gripping mechanism 3 first fixes the steel ring assembly, then grips individual steel rings from the assembly, and then retracts a short distance, separating the individual steel rings from the upper side of the assembly while maintaining connection to the lower side. At this point, the separation mechanism 4 is activated again, separating the steel rings. After mechanism 4 is activated, it moves from top to bottom, allowing the separation mechanism 4 to enter from the upper part of the single steel ring and the steel ring group, and then slide out from the lower part of the single steel ring and the steel ring group. When the separation mechanism 4 slides out from the lower part of the single steel ring and the steel ring group, the single steel ring and the steel ring group are separated. Finally, the conveying mechanism 2 drives the gripping mechanism 3, which drives the separated steel ring to reset. After the steel ring is removed from the gripping mechanism 3, the above operation is repeated, thereby improving the steel ring separation effect, increasing production efficiency, and facilitating continuous production.

[0026] Example 2, as Figure 2 As shown, this embodiment adds the following structure based on embodiment 1: the support component 1 includes a separation bracket 101, a separation mechanism 4 is installed on the separation bracket 101, a conveying bracket 102 is installed on the top of the separation bracket 101, a conveying mechanism 2 is installed on the conveying bracket 102, and a support bracket 103 is installed on the other side of the conveying bracket 102.

[0027] In this embodiment, during use, the separation bracket 101 and the support bracket 103 provide stable support for the conveying bracket 102, so that the conveying mechanism 2 can be fixedly installed on the conveying bracket 102 for smooth conveying. At the same time, the separation bracket 101 provides support for the separation mechanism 4, which facilitates the subsequent separation work.

[0028] Example 3, as Figure 3 As shown, this embodiment adds the following structure based on embodiment 1: the conveying mechanism 2 includes a servo motor 201, the power output end of the servo motor 201 is connected to an electric slide 202, the electric slide 202 is mounted on the conveying bracket 102, and the power output end of the electric slide 202 is connected to the gripping mechanism 3.

[0029] In this embodiment, during use, the servo motor 201 drives the electric slide table 202, which in turn drives the gripping mechanism 3 to move smoothly on the conveying bracket 102, thereby enabling the gripping mechanism 3 to grip the steel ring.

[0030] Example 4, as Figure 4As shown, the embodiment increases the following structure on the basis of Embodiment 1, the grabbing mechanism 3 comprises an assembly frame 301 connected with the power output end of the electric sliding table 202, the assembly frame 301 is slidingly arranged at the bottom of the conveying support 102, the center of the assembly frame 301 is provided with a push-pull device 302, the power output end of the push-pull device 302 is connected with a pickup cylinder 303, the power output end of the pickup cylinder 303 is connected with a pickup clamp 304, the assembly frame 301 is provided with a stop cylinder 305 on the left and right sides of the pickup cylinder 303, the power output end of the stop cylinder 305 is connected with a stop clamp 306, and the outer sides of the assembly frame 301 are provided with a positioning cylinder 307, and the power output end of the positioning cylinder 307 is connected with a positioning block 308.

[0031] In the embodiment, during use, when the conveying mechanism 2 drives the assembly frame 301 to move, the push-pull device 302 first pushes the pickup cylinder 303, the pickup cylinder 303 pushes the pickup clamp 304 to a specified position, and at the same time, the positioning cylinders 307 on the two sides are started and push the positioning blocks 308 to extend, when the positioning blocks 308 contact the steel ring group, the positioning effect on the steel ring is achieved, and at the same time, the conveying mechanism 2 stops moving, then the pickup cylinder 303 and the stop cylinder 305 are started synchronously, so that the stop cylinder 305 drives the stop clamp 306 to clamp and fix the steel ring group, and at this time, the positioning cylinder 307 drives the positioning block 308 to reset, and the pickup cylinder 303 drives the pickup clamp 304 to clamp the single steel ring, when the pickup clamp 304 clamps the steel ring, the push-pull device 302 is started again and drives the pickup cylinder 303, the pickup cylinder 303 drives the pickup clamp 304, the pickup clamp 304 drives the steel ring to retreat and reset, at this time, the upper side of the steel ring is separated from the steel ring group, and the steel ring is connected with the lower side of the steel ring group, then the separating mechanism 4 is started to separate the steel ring and the steel ring group, when the steel ring and the steel ring group are separated, the stop cylinder 305 drives the stop clamp 306 to release the fixation of the steel ring group, and drives the assembly frame 301 to reset under the effect of the conveying mechanism 2, after the grabbing mechanism 3 resets, the separating mechanism 4 resets again, and waits for the next work.

[0032] Embodiment 5, as Figure 1 and Figure 5As shown, the embodiment increases the following structure on the basis of the embodiment 1, the separating mechanism 4 includes the driving motor 401 installed on one side of the top of the separating support 101, the power output end of the driving motor 401 is connected with the first driving wheel 402, the first driving wheel 402 is connected with the first driving belt 403, the other side of the first driving belt 403 is connected with the second driving wheel 404, the second driving wheel 404 is rotatably installed on the bottom of the separating support 101, the second driving wheel 404 is connected with the transmission rod 405, the other side of the transmission rod 405 is connected with the third driving wheel, the third driving wheel is rotatably installed on the bottom of the separating support 101, the third driving wheel is connected with the second driving belt 406, the other side of the second driving belt 406 is connected with the fourth driving wheel 407, the fourth driving wheel 407 is rotatably installed on the top of the separating support 101, the outer sides of the first driving belt 403 and the second driving belt 406 are both installed with the clamping plate 408, the clamping plate 408 is installed with the separating rod 409, the two sides of the separating rod 409 are oppositely arranged, the first driving belt 403 and the second driving belt 406 are also connected with the auxiliary driving wheel 410, and the auxiliary driving wheel 410 is installed at the middle position of the separating support 101.

[0033] In the embodiment, when in use, the driving motor 401 is started to drive the first driving wheel 402 to rotate, the first driving wheel 402 drives the first driving belt 403, the first driving belt 403 drives the second driving wheel 404, the second driving wheel 404 drives the transmission rod 405, the other side of the transmission rod 405 drives the third driving wheel, the third driving wheel drives the second driving belt 406, and the second driving belt 406 moves along the fourth driving wheel 407, so that the first driving belt 403 and the second driving belt 406 on the two sides can synchronously drive the clamping plate 408 to move up and down, the clamping plate 408 can drive the separating rod 409 to separate the steel ring from the steel ring group, the steel ring can stably separate from the steel ring group, and under the assistance of the auxiliary driving wheel 410, the first driving belt 403 and the second driving belt 406 can move stably, and the use effect is improved.

[0034] The above embodiment only illustrates the principle and effect of the utility model, and is not used for limiting the utility model. Any person skilled in the art can modify or change the above embodiment without departing from the spirit and category of the utility model. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought disclosed by the utility model should be covered by the claims of the utility model.

Claims

1. A girdle separating apparatus characterized by: Including support assembly (1), the top of support assembly (1) is installed conveying mechanism (2), the power output end of conveying mechanism (2) is connected with grabbing mechanism (3), the outer side of support assembly (1) is installed separation mechanism (4); The separation mechanism (4) includes a drive motor (401) mounted on one side of the top of the separation bracket (101), the power output end of the drive motor (401) is connected with a first drive wheel (402), the first drive wheel (402) is connected with a first drive belt (403), the other side of the first drive belt (403) is connected with a second drive wheel (404), the second drive wheel (404) is rotatably installed at the bottom of the separation bracket (101), the second drive wheel (404) is connected with a transmission rod (405), the other side of the transmission rod (405) is connected with a third drive wheel, the third drive wheel is rotatably installed at the bottom of the separation bracket (101), the third drive wheel is connected with a second drive belt (406), the other side of the second drive belt (406) is connected with a fourth drive wheel (407), the fourth drive wheel (407) is rotatably installed at the top of the separation bracket (101), the outer sides of the first drive belt (403) and the second drive belt (406) are both installed with a clamping plate (408), the clamping plate (408) is installed with a separation rod (409), the separation rods (409) on both sides are oppositely arranged, the first drive belt (403) and the second drive belt (406) are also connected with an auxiliary drive wheel (410), the auxiliary drive wheel (410) is installed at the middle position of the separation bracket (101).

2. A girdle separation apparatus as claimed in claim 1, wherein: The support assembly (1) includes a separation bracket (101), the separation mechanism (4) is installed on the separation bracket (101), the top of the separation bracket (101) is installed with a conveying bracket (102), the conveying mechanism (2) is installed on the conveying bracket (102), the other side of the conveying bracket (102) is installed with a support bracket (103).

3. A girdle separation apparatus as claimed in claim 2, wherein: The conveying mechanism (2) includes a servo motor (201), the power output end of the servo motor (201) is connected with an electric sliding table (202), the electric sliding table (202) is installed on the conveying bracket (102), the power output end of the electric sliding table (202) is connected with the grabbing mechanism (3).

4. A girdle separation apparatus as claimed in claim 3, wherein: The grabbing mechanism (3) comprises an assembling frame (301) connected with the power output end of the electric sliding table (202), the assembling frame (301) is slidably arranged at the bottom of the conveying support (102), the center of the assembling frame (301) is provided with a push-pull device (302), the power output end of the push-pull device (302) is connected with a pickup cylinder (303), the power output end of the pickup cylinder (303) is connected with a pickup clamp jaw (304), the assembling frame (301) is provided with a stop cylinder (305) on the left and right sides of the pickup cylinder (303), the power output end of the stop cylinder (305) is connected with a stop clamp jaw (306), and the outer sides of the assembling frame (301) are provided with positioning cylinders (307), and the power output end of the positioning cylinder (307) is connected with a positioning block (308).