Dumping type material transfer box

Abstract

The dumping type material transfer box comprises a dumping plate, a box body assembly and a box door, and the box body assembly specifically comprises an angle plate, a rear supporting column, a rear end plate, a bottom plate, a front supporting column, an upper inclined plate, a lower inclined plate, a front end plate, a side box plate, a sleeve and a connecting rod. The transfer box can be matched with a dumping device, materials can be rapidly and automatically dumped, the transfer box can be suitable for variable material environments, manual intervention can be reduced, the loss rate of the materials in the unloading process can be reduced, and the flexibility, efficiency and safety of accurate material transportation are remarkably improved; the dumping action of the transfer box can be controlled to adapt to different material characteristics and unloading requirements.

Description

Technical Field

[0001] This utility model belongs to the technical field of material transfer equipment, specifically relating to a tiltable material transfer box that is particularly suitable for transferring products such as guide teeth, guide tooth covers, and end connectors during the assembly of special vehicle tracks. Background Technology

[0002] In traditional material handling processes, materials are typically loaded into fixed containers or boxes. These containers or boxes cannot be used with tipping devices for unloading, resulting in a cumbersome and inefficient unloading process. Existing material handling boxes are mostly static storage containers, requiring manual operation for unloading. This not only increases logistics costs but also risks material loss or safety hazards due to improper handling. This is especially true for the transport of products such as guide teeth, guide tooth covers, and end connectors used in the assembly of tracks for special vehicles, where existing containers or boxes are even less suitable. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] This invention proposes a tiltable material transfer box suitable for occasions requiring frequent loading, unloading, and dumping of bulk materials, in order to solve the technical problems of how to improve logistics efficiency, reduce manual handling costs, and optimize the material loading process.

[0005] (II) Technical Solution

[0006] To address the aforementioned technical problems, this utility model proposes a tiltable material transfer box, which includes a tilting plate, a box assembly, and a door; wherein...

[0007] The enclosure assembly specifically includes corner plates, rear support columns, rear end plates, bottom plates, front support columns, upper inclined plates, lower inclined plates, front end plates, side boxes, sleeves, and connecting rods. The rear end plates, front end plates, and two side boxes are welded together by two L-shaped rear and front support columns located at the four corners to form the enclosure structure. The bottom end of each corner plate is simultaneously welded and fixed to the top side of the corresponding support column. The outer end faces and front end faces of the two upper inclined plates are welded and fixed to the corresponding side boxes and front end plates, respectively. The four end faces of the lower inclined plate are welded and fixed to the bottom plate, side boxes, and front end plates, respectively. Sleeves are installed on the two side boxes, and connecting rods are installed between the two sleeves.

[0008] The door is welded from two steel plates and has an obtuse V-shaped structure. Multiple rotating rings are welded to the top of the upper steel plate, and the rotating rings are fitted onto the connecting rod to connect the door to the box assembly. When the door is closed, the upper steel plate rests on the upper inclined plate at an angle, and the lower steel plate is attached to the front side of the front end plate at a vertical position.

[0009] Furthermore, the enclosure assembly is made of high-strength, lightweight materials.

[0010] Furthermore, each support column is welded to a corner plate at its top, and the bottom of each corner plate is simultaneously welded and fixed to the top side of the corresponding support column and the corner plate support.

[0011] Furthermore, the corner support plate has a triangular structure.

[0012] Furthermore, the corner plates and supports are set at an inclined angle.

[0013] Furthermore, the corner plate and the support are inclined at an angle of 10 to 15 degrees.

[0014] Furthermore, a sling mounting hole is machined in the upper center of the rear end plate.

[0015] Furthermore, the inclination angle between the lower inclined plate and the base plate is 30°.

[0016] Furthermore, a latch is installed between the two front pillars and the lower steel plate of the box door to lock the box door to the box assembly during transportation.

[0017] (III) Beneficial Effects

[0018] This utility model proposes a tiltable material transfer box, including a tilting plate, a box assembly, and a box door. The box assembly specifically includes corner plates, a rear support column, a rear end plate, a bottom plate, a front support column, an upper inclined plate, a lower inclined plate, a front end plate, side plates, a sleeve, and a connecting rod. This transfer box can be used with a tilting device to achieve rapid and automatic material tilting. It is adaptable to various material environments, reduces manual intervention, lowers material loss during unloading, and significantly improves the flexibility, efficiency, and safety of material transportation. The tilting action of this transfer box can be controlled to adapt to different material characteristics and unloading requirements. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the tiltable material transfer box of this utility model.

[0020] Figure 2 This is a front view of the tiltable material transfer box of this utility model;

[0021] Figure 3 This is a side view of the tiltable material transfer box of this utility model;

[0022] Figure 4 This is a top view of the tiltable material transfer box of this utility model;

[0023] Figure 5 This is a front view of the housing assembly in this utility model;

[0024] Figure 6 This is a side view of the housing assembly in this utility model;

[0025] Figure 7 This is a top view of the housing assembly in this utility model;

[0026] Figure 8 This is a schematic diagram showing the initial position of the tilting box and tilting device of this utility model.

[0027] Figure 9 This is a schematic diagram showing the tilting position of the tilting box and tilting device of this utility model.

[0028] Figure 10 This is a schematic diagram of the tilting box and tilting device of this utility model in the tilting state. Detailed Implementation

[0029] To make the objectives, contents, and advantages of this utility model clearer, the specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0030] This embodiment proposes a tiltable material transfer box, the structure of which is as follows: Figures 1-4 As shown, it mainly includes a tilting plate 1, a box assembly 2, a latch 3, and a box door 5.

[0031] The enclosure assembly 2 is made of high-strength, lightweight materials to ensure structural stability and durability, such as... Figures 5-7 As shown, the structure specifically includes corner plate 2-1, rear support column 2-2, rear end plate 2-3, bottom plate 2-4, corner plate support plate 2-5, front support column 2-6, upper inclined plate 2-7, lower inclined plate 2-8, front end plate 2-9, side box plate 2-10, sleeve 2-11, and connecting rod 2-12. The rear end plate 2-3, front end plate 2-9, and two side box plates 2-10 are welded together by two L-shaped rear support columns 2-2 and front support columns 2-6 located at the four corners to form a box structure. A triangular corner plate support plate 2-5 is welded to the top of each support column. There are four corner plates 2-1 in total. The bottom end of each corner plate 2-1 is simultaneously welded and fixed to the top side of the corresponding support column and the corner plate support plate 2-5, forming an inclination angle of 10-15° with the support column. The outer end face and front end face of the two upper inclined plates 2-7 are welded and fixed to the corresponding side box plate 2-10 and front end plate 2-9, respectively. The four end faces of the lower inclined plate 2-8 are welded and fixed to the bottom plate 2-4, the side box plate 2-10 and the front plate 2-9 respectively.

[0032] Sleeves 2-11 are installed on each of the two side panels 2-10, and a connecting rod 2-12 is installed between the two sleeves 2-11. A lifting strap mounting hole is machined in the upper center of the rear end plate 2-3 to facilitate maintaining the balance of the transfer box during transport and tilting. The bottoms of the four support pillars are simultaneously welded and fixed to the tilting plate 1, and the transfer box is connected to the tilting device through the tilting plate 1. The staggered welding of the four corner support pillars ensures that the flatness of the tilting plate is maintained even when deformation occurs during welding, allowing for stable tilting operations when used in conjunction with the tilting device.

[0033] The door 5 is welded from two steel plates and has an obtuse-angled V-shaped structure. Multiple rotating rings 3 are welded to the top of the upper steel plate, and these rings 3 are fitted onto the connecting rod 2-12, connecting the door 5 to the box assembly 2. When the door 5 is closed, the upper steel plate rests at an angle on the upper inclined plate 7, and the lower steel plate rests vertically against the front side of the front end plate 2-9. Locks 3 are installed between the two front support pillars 2-6 and the lower steel plate of the door 5 to lock the door 5 to the box assembly 2 during transport, preventing accidental tipping of materials due to bumps. The locks 3 feature a quick-release design, allowing operators to easily unlock them during loading and unloading.

[0034] When not in use, the door 5 fits snugly against the container body. When unloading materials, the door position adapts to the angle of the tilting device. The tilt angle between the lower inclined plate 2-8 and the bottom plate 2-4 is 30°, which prevents materials from spilling and causing injury during material transportation and when the door 5 is opened. It also controls the tilting rate, ensuring a safe and reliable unloading process.

[0035] like Figures 8-10 As shown, the method of using the tiltable material transfer box of this utility model is as follows:

[0036] a. Secure Locks: Before loading materials, use locks 3 to secure the opening of the box assembly 2 to ensure that materials will not be accidentally spilled during loading and transportation.

[0037] b. Loading materials: Load the materials to be transferred into the container assembly 2 according to the specified load capacity, ensuring that the materials are evenly distributed and avoiding the impact of overloading or uneven loading on the stability of the transfer container.

[0038] c. Transfer process: The transfer container loaded with materials is smoothly moved to the tipping area using a forklift. Severe vibration or impact should be avoided during the transfer process to prevent affecting the locking mechanism's effectiveness.

[0039] d. Open the container door: After arriving at the designated dumping area, place the transfer container on the special dumping device. The operator must first confirm that the installation is correct and the surrounding environment is safe before opening the container door 5 to prepare for the dumping of materials.

[0040] e. Controlling the tipping speed: The tipping speed is controlled using the lower inclined plates 2-8 to ensure that the material does not spill out rapidly and cause an accident when the box door 5 is opened. Simultaneously, the operator controls the tipping speed using the tipping device buttons. During the tipping process, the operator closely monitors the material flow to ensure a smooth outflow.

[0041] f. Pouring Completed: Once the material has been poured to the required level, the operator immediately stops the pouring operation. The pouring device smoothly returns to the horizontal position, the folding door is closed, and the latch is secured to prevent further material leakage.

[0042] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A tiltable material transfer box, characterized in that, The tiltable material transfer box includes a tilting plate, a box assembly, and a door; wherein... The enclosure assembly specifically includes corner plates, rear support columns, rear end plates, bottom plates, front support columns, upper inclined plates, lower inclined plates, front end plates, side boxes, sleeves, and connecting rods. The rear end plates, front end plates, and two side boxes are welded together by two L-shaped rear and front support columns located at the four corners to form the enclosure structure. The bottom end of each corner plate is simultaneously welded and fixed to the top side of the corresponding support column. The outer end faces and front end faces of the two upper inclined plates are welded and fixed to the corresponding side boxes and front end plates, respectively. The four end faces of the lower inclined plate are welded and fixed to the bottom plate, side boxes, and front end plates, respectively. Sleeves are installed on the two side boxes, and connecting rods are installed between the two sleeves. The door is welded from two steel plates and has an obtuse V-shaped structure. Multiple rotating rings are welded to the top of the upper steel plate, and the rotating rings are fitted onto the connecting rod to connect the door to the box assembly. When the door is closed, the upper steel plate rests on the upper inclined plate in an inclined state, and the lower steel plate is attached to the front side of the front end plate in a vertical state.

2. The tiltable material transfer box as described in claim 1, characterized in that, The enclosure assembly is made of high-strength, lightweight materials.

3. The tiltable material transfer box as described in claim 1, characterized in that, Each support column is welded to a corner plate at its top, and the bottom of each corner plate is simultaneously welded and fixed to the top side of the corresponding support column and the corner plate support.

4. The tiltable material transfer box as described in claim 3, characterized in that, The corner support plate has a triangular structure.

5. The tiltable material transfer box as described in claim 1, characterized in that, The corner plate and the support are set at an inclined angle.

6. The tiltable material transfer box as described in claim 1, characterized in that, The corner plate is inclined at an angle of 10 to 15 degrees to the support.

7. The tiltable material transfer box as described in claim 1, characterized in that, The rear end plate has a sling mounting hole machined in the upper center.

8. The tiltable material transfer box as described in claim 1, characterized in that, The angle of inclination between the lower inclined plate and the base plate is 30°.

9. The tiltable material transfer box as described in claim 1, characterized in that, A latch is installed between the two front support pillars and the lower steel plate of the box door to lock the box door to the box assembly during transportation.

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