Automatic winding and packaging device for cylindrical material coil
By combining an ultrasonic ranging sensor and a PLC controller, timely alarms and film roll switching are achieved, solving the problem of idling when the plastic film runs out and improving the convenience and efficiency of automatic wrapping.
Patent Information
- Application Number
- CN202423044143.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing automatic wrapping machines fail to alarm in time when the plastic film roll runs out, resulting in the roll running empty without wrapping, which affects the wrapping of drip irrigation tape.
An ultrasonic ranging sensor is used to detect the thickness of the plastic film roll, and the data is analyzed and processed by a PLC controller. When the thickness exceeds the threshold, an audible and visual alarm is triggered to promptly remind the user to replace the film roll. At the same time, a motor drives the support plate to rotate and switch the film roll.
It enables automatic detection and timely alarm, reduces the frequency of film roll replacement, and improves the convenience and efficiency of film wrapping operations.
Smart Images
Figure CN223659475U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to drip irrigation tape packaging technical field, concretely relates to a cylindrical material roll automatic winding packaging device. BACKGROUND
[0002] At present, the auxiliary production procedures after the winding of drip irrigation tape products are basically completed by traditional manual + semi-automatic mechanical single machine, and the finished product processing contents include sampling, spraying, weighing, printing label, pasting label, film winding and packaging and other procedures.
[0003] And through the existing automatic film winding and packaging machine (mainly composed of base, rotating disc, stand, control box, supporting disc etc.), when the plastic film on the plastic film roll is almost used up, the operator cannot know in time, and when the plastic film on the plastic film roll is used up, it cannot be replaced in time, and the continued use will cause the material roll to only idle without winding film, thereby affecting the film winding use of cylindrical drip irrigation tape. INVENTION CONTENTS
[0004] To solve the above problems in the prior art, the utility model provides a cylindrical material roll automatic winding packaging device, which can automatically detect the thickness of the currently used plastic film roll on the supporting disc through an ultrasonic distance measuring sensor, and further transmit the detection data to a PLC controller for analysis and processing, and automatically trigger an audible and light alarm when the threshold is exceeded to sound and light alarm and timely remind the operator to switch the plastic film roll, which is simple, convenient and easy to use, so as to facilitate the film winding use of cylindrical drip irrigation tape material roll.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a cylindrical material roll automatic winding packaging device, comprising an automatic film winding and packaging machine main body, the automatic film winding and packaging machine main body includes a base, a rotating disc, a stand and a control box, the front end upper portion of the base is integrally installed with the rotating disc, the rear end upper portion of the base is integrally installed with the stand, the upper end left side of the stand is integrally installed with the control box, the right side bottom end of the stand is provided with a supporting disc, the upper end of the supporting disc is fixedly connected with a supporting shaft around, and the outer periphery of the supporting shaft is connected with a plastic film roll;
[0006] The front end upper portion of the stand is fixedly connected with a support, the inside of the support is provided with a mounting hole, the inside of the mounting hole is embedded with an ultrasonic distance measuring sensor, the front end upper portion of the stand is fixedly installed with a PLC controller, and the PLC controller is located above the support, the upper end of the stand is fixedly installed with an audible and light alarm, and the ultrasonic distance measuring sensor and the audible and light alarm are electrically connected with the PLC controller;
[0007] The right bottom end of the stand column is fixedly connected with a support, the bottom end of the support is fixedly installed with a motor, and the rotating shaft of the motor penetrates through the support and is fixedly connected with the bottom end of the support disc.
[0008] As a preferred technical scheme of the cylindrical material roll automatic winding packaging device, the left bottom end of the support is fixedly connected with a reinforcing rib plate on the left side of the support, and the reinforcing rib plate is fixedly connected with the stand column.
[0009] As a preferred technical scheme of the cylindrical material roll automatic winding packaging device, the right bottom end of the stand column is fixedly connected with a reinforcing connecting rod on the right side of the support, and the reinforcing connecting rod is fixedly connected with the support.
[0010] As a preferred technical scheme of the cylindrical material roll automatic winding packaging device, the support shaft is arranged in an annular array.
[0011] As a preferred technical scheme of the cylindrical material roll automatic winding packaging device, the central axis of the ultrasonic distance measuring sensor points to the left center point of the frontmost plastic film roll.
[0012] Compared with the prior art, the present application has the following beneficial effects:
[0013] In the use process, the ultrasonic distance measuring sensor can automatically detect the thickness of the plastic film roll currently used on the support disc, and further transmit the detection data to the PLC controller for analysis and processing. When the threshold value is exceeded, the audible and light alarm is automatically triggered to sound and light alarm, which can timely remind the staff to timely switch the plastic film roll. It is simple, convenient and easy to use, so as to facilitate the film winding use of the cylindrical drip irrigation belt material roll.
[0014] The present application has four plastic film rolls on the support disc. Before use, four plastic film rolls can be installed at a time. After all four plastic film rolls are used up, they are removed together for replacement. The frequent disassembly and replacement operation of the plastic film roll during use can be avoided. At the same time, the motor can drive the four plastic film rolls to rotate and switch. After the current plastic film roll is used up, the motor can drive the support disc to rotate by ninety degrees to rotate the next plastic film roll to the current use position for film winding use. It is simple, convenient, labor-saving and convenient to use, so as to facilitate the film winding use of the cylindrical drip irrigation belt material roll. BRIEF DESCRIPTION OF DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification. They are used together with embodiments of the present application to explain the present application, and do not constitute a limitation on the present application. In the drawings:
[0016] Figure 1The utility model discloses a structure schematic view.
[0017] Figure 2 The utility model discloses a column, support connecting structure schematic view.
[0018] Figure 3 The utility model discloses a structure schematic view. Figure 2 The utility model discloses a structure schematic view.
[0019] Figure 4 The utility model discloses a plastic film roll dismounting schematic view.
[0020] In the drawing: 1, base; 2, rotating disc; 3, stand; 4, control box; 5, support; 6, reinforcing rib plate; 7, reinforcing connecting rod; 8, motor; 9, supporting disc; 10, supporting shaft; 11, plastic film roll; 12, support; 13, mounting hole; 14, ultrasonic distance measuring sensor; 15, PLC controller; 16, audible and light alarm. Specific implementation
[0021] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work belong to the range of the utility model protection. Embodiment
[0022] Please refer to Figures 1-4 The utility model provides the following technical scheme: a cylindrical material roll automatic winding packaging device, including automatic film wrapping packaging machine main part, automatic film wrapping packaging machine main part includes base 1, rotating disc 2, stand 3 and control box 4, the upper portion of the front end of base 1 is integrally installed with rotating disc 2, the upper portion of the rear end of base 1 is integrally installed with stand 3, the upper end left side of stand 3 is integrally installed with control box 4, and the right side bottom end of stand 3 is provided with supporting disc 9, the upper end of supporting disc 9 is uniformly fixedly connected with supporting shaft 10, supporting shaft 10 is annular array distribution, and plastic film roll 11 is connected in the outer periphery of supporting shaft 10, wherein the specific connection of base 1, rotating disc 2, stand 3 and control box 4 and its use are prior art, and specific description is not repeated here, supporting disc 9 with supporting shaft 10 is used for the setting of plastic film roll 11, supporting shaft 10 and plastic film roll 11 are all provided with four places, and plastic film roll 11 can rotate relative to supporting shaft 10, in addition, paper or plastic quality reel is also provided in plastic film roll 11, which is not specifically marked in the drawing.
[0023] Refer to Figure 1 , Figure 2 and Figure 3As shown, the front end upper part of the column 3 is fixedly connected with a support 12, the inside of the support 12 is provided with a mounting hole 13, the inside of the mounting hole 13 is embeddedly installed with an ultrasonic ranging sensor 14, the central axis of the ultrasonic ranging sensor 14 points to the left center point of the frontmost plastic film roll 11, the front end upper part of the column 3 is fixedly installed with a PLC controller 15 and the PLC controller 15 is located above the support 12, the upper end of the column 3 is fixedly installed with an audible light alarm 16, and the ultrasonic ranging sensor 14 and the audible light alarm 16 are electrically connected with the PLC controller 15, wherein, ultrasonic waves are emitted and returned through the ultrasonic ranging sensor 14, the distance between the ultrasonic ranging sensor 14 and the plastic film roll 11 can be obtained, with the use of the plastic film on the plastic film roll 11, the thickness becomes thin, so that the distance between the two is also increasing, when the plastic film on the frontmost plastic film roll 11 is used up, the ultrasonic ranging sensor 14 can automatically detect it and transmit the detection signal to the PLC controller 15 for analysis and processing, when the threshold value is exceeded, the audible light alarm 16 is automatically triggered to sound and light alarm.
[0024] In the embodiment, the thickness of the plastic film roll 11 currently used on the support disc 9 can be automatically detected by the ultrasonic ranging sensor 14 during use, and the detection data is further transmitted to the PLC controller 15 for analysis and processing, when the threshold value is exceeded, the audible light alarm 16 is automatically triggered to sound and light alarm, which can timely remind the staff to timely switch the plastic film roll 11, which is simple, convenient and easy to use, so as to use the film winding of the cylindrical drip irrigation tape material roll.
[0025] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 4 , further, the right bottom end of the column 3 is fixedly connected with a support 5 and the support 5 is located below the support disc 9, the left bottom end of the support 5 is fixedly connected with a reinforcing rib plate 6 on the front and back sides, and the left side of the reinforcing rib plate 6 is fixedly connected with the column 3, the right bottom end of the column 3 is fixedly connected with a reinforcing connecting rod 7 on the front and back sides, and the right side of the reinforcing connecting rod 7 is fixedly connected with the support 5, the bottom end of the support 5 is fixedly installed with a motor 8, and the rotating shaft of the motor 8 penetrates the support 5 and is fixedly connected with the bottom end of the support disc 9, wherein, the reinforcing connecting rod 7 and the reinforcing rib plate 6 are used for the reinforcing connection and support between the support 5 and the column 3, so as to stably use the support 5, the support disc 9 can be rotated clockwise by the motor 8, and the rotation angle is ninety degrees each time, so as to realize the switching operation of the four plastic film rolls 11 on the support disc 9.
[0026] In the embodiment, the four plastic film rolls 11 are installed at the same time before use, and after the four plastic film rolls 11 are used up, the four plastic film rolls 11 are removed and replaced at the same time, so that the plastic film roll 11 can be replaced frequently during use, and meanwhile, the four plastic film rolls 11 are rotated and switched by the motor 8, and after the current plastic film roll 11 is used up, the plastic film roll 11 is rotated by 90 degrees by the motor 8, and the next plastic film roll 11 is rotated to the current use position for film winding use, which is simple, convenient, labor-saving and convenient, so that the cylindrical drip irrigation tape material roll is wound with film.
[0027] The use process and working principle of the utility model: in use, the cylindrical drip irrigation tape material roll to be wound with film is placed on the turntable 2, then the plastic film on the frontmost plastic film roll 11 is pulled and wound on the cylindrical drip irrigation tape material roll for preliminary fixation, then the automatic film winding machine main body is started by connecting the power supply, the cylindrical drip irrigation tape material roll is driven to rotate by the turntable 2, and the plastic film roll 11 rotates relative to the support shaft 10, so that the automatic film winding operation of the cylindrical drip irrigation tape material roll can be realized, after the film winding is completed, the plastic film at the rear section is cut off by the cutting knife, and the cylindrical drip irrigation tape material roll wound with film is taken off from the turntable 2, then the film winding operation of the next cylindrical drip irrigation tape material roll is performed in the same way;
[0028] In the use process, when the plastic film on the frontmost plastic film roll 11 is used up, it can be detected by the ultrasonic distance sensor 14, which emits ultrasonic waves and transmits them back, so that the distance between the ultrasonic distance sensor 14 and the plastic film roll 11 can be obtained. As the thickness of the plastic film on the plastic film roll 11 becomes thinner, the distance between them also increases. The detection signal is transmitted to the PLC controller 15 for analysis and processing by the ultrasonic distance sensor 14, and when the threshold is exceeded, the audible and visual alarm 16 is automatically triggered to sound and light, so that the worker can be reminded to replace the plastic film roll 11 in time;
[0029] In the switching operation, the rotation of the turntable 2 is first paused, then the motor 8 is started by connecting the power supply, the support disc 9 is rotated by 90 degrees by the motor 8, the next unused plastic film roll 11 is rotated to the current use position, and the plastic film on the plastic film roll 11 is pulled and wound on the cylindrical drip irrigation tape material roll for preliminary fixation, then the turntable 2 is started to rotate and wind the film, and the subsequent switching operation of the plastic film roll 11 is the same as above;
[0030] After the four plastic film rolls 11 are used up, the rotation of the turntable 2 is first paused, then the four used plastic film rolls 11 are removed from the plastic film roll 11, and new plastic film rolls 11 are installed, and then the corresponding use is performed in the same way.
[0031] In addition, the contents not described in detail in the embodiments are in the category of prior art and common knowledge.
[0032] Finally, it should be noted that the above is only the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A cylindrical roll automatic winding and packaging device, comprising an automatic film winding and packaging machine body, the automatic film winding and packaging machine body comprising a machine base (1), a rotating disc (2), a stand (3) and a control box (4), the upper part of the front end of the machine base (1) is integrally provided with the rotating disc (2), the upper part of the rear end of the machine base (1) is integrally provided with the stand (3), and the upper left side of the stand (3) is integrally provided with the control box (4), characterized in that: The right bottom end of the stand column (3) is provided with a supporting disc (9), the upper end of the supporting disc (9) is fixedly connected with supporting shafts (10) around, the outer periphery of the supporting shafts (10) is sleeved with plastic film rolls (11); The upper end of the stand column (3) is fixedly connected with a support (12), the inside of the support (12) is provided with a mounting hole (13), the inside of the mounting hole (13) is embedded with an ultrasonic ranging sensor (14), the upper end of the stand column (3) is fixedly connected with a PLC controller (15) and the PLC controller (15) is above the support (12), the upper end of the stand column (3) is fixedly connected with a sound-light alarm (16), and the ultrasonic ranging sensor (14) and the sound-light alarm (16) are electrically connected with the PLC controller (15); The right bottom end of the stand column (3) is fixedly connected with a support base (5) and the support base (5) is below the supporting disc (9), the bottom end of the support base (5) is fixedly connected with a motor (8) at the middle position, and the rotating shaft of the motor (8) penetrates through the support base (5) and is fixedly connected with the bottom end of the supporting disc (9).
2. The automatic cylindrical log winding and wrapping apparatus according to claim 1, characterized in that: The left bottom end of the support base (5) is fixedly connected with reinforcing rib plates (6) on the front and back sides, and the left side of the reinforcing rib plates (6) is fixedly connected with the stand column (3).
3. The automatic cylindrical log winding and wrapping apparatus according to claim 1, characterized in that: The right bottom end of the stand column (3) is fixedly connected with reinforcing connecting rods (7) on the front and back sides, and the right side of the reinforcing connecting rods (7) is fixedly connected with the support base (5).
4. The automatic cylindrical log winding and wrapping apparatus according to claim 1, characterized in that: The supporting shafts (10) are arranged in a ring array.
5. The automatic cylindrical log winding and wrapping apparatus according to claim 1, characterized in that: The central axis of the ultrasonic ranging sensor (14) points to the left center point of the frontmost plastic film roll (11).