Tube core for detachable battery foil
By designing a detachable battery foil core, the problem of low production efficiency and increased costs caused by non-centered aluminum foil winding is solved, and efficient production with centered aluminum foil winding is achieved.
Patent Information
- Application Number
- CN202423284539.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the battery foil production process, misalignment of the aluminum foil winding leads to low production efficiency and increased costs.
The battery foil core is detachable. Through the detachable tube ring assembly, it can be combined into roll assemblies of different lengths according to the customer's order length requirements, ensuring that the aluminum foil is centered in the core.
It improved production efficiency, reduced the cost of repetitive production, and avoided the need for rewinding operations.
Smart Images
Figure CN223659548U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to aluminum foil winding technical field, especially a detachable battery foil pipe core for pipe core. BACKGROUND
[0002] In the production process of battery foil, the pipe core needs to pass through the upper and lower air expansion shafts of the equipment first, and then the air is punched and the air expansion shaft is supported to ensure that the air expansion shaft and the pipe core can rotate synchronously after being fixed. Then the cut battery aluminum foil head is wound on the outer wall of the pipe core, and is fixed by adhesive tape or other medium. When the machine is started, the aluminum foil will continue to be wound on the pipe core. After the production reaches the required length of the customer, the machine is stopped, the roll is unloaded, and the roll is lifted away and packaged.
[0003] When producing some customer orders, because the length of the pipe core used by the customer's processing equipment is fixed, and the aluminum foil winding is required to be centered in the middle of the pipe core. For example, when the width of the aluminum foil product is 200-1300mm, the length of the pipe core is required to be 1450mm. When producing some double-width products, there is no way to center the aluminum foil roll in the middle of the pipe core. At present, when this situation occurs, the aluminum foil roll can only be produced without centering first, and then the wound aluminum foil roll without centering is rewound again to center the aluminum foil roll without centering. This method seriously affects the production efficiency, wastes electric energy, and greatly increases the cost. UTILITY MODEL CONTENTS
[0004] In view of the technical problem that the aluminum foil roll needs to be rewound when it is not centered in the background art, the utility model provides a detachable battery foil pipe core.
[0005] To achieve the above-mentioned purpose, the utility model provides a technical scheme:
[0006] A detachable battery foil pipe core, comprising a winding drum assembly for winding battery foil, the winding drum assembly comprising a plurality of detachably connected pipe rings, the winding drum assembly being sleeved on the outer wall of the air expansion shaft.
[0007] Optionally, the pipe ring is made of ABS pipe.
[0008] Optionally, the two ends of the pipe ring are respectively provided with a limiting cylinder and a limiting groove, and the limiting cylinder of one pipe ring is capable of being fitted in the limiting groove of another pipe ring.
[0009] Optionally, the outer wall of the limiting cylinder is provided with external threads, the inner wall of the limiting groove is provided with internal threads, and the limiting cylinder is threadedly connected to the inner wall of the limiting groove.
[0010] Optionally, a threaded hole is formed in the limiting cylinder and the limiting groove, and a screw assembly is arranged in the threaded hole.
[0011] Optionally, the inner wall of the two ends of the pipe ring is respectively provided with a limiting ring, the limiting ring is arranged between the limiting cylinder and the limiting groove; and an elastic gasket is arranged between the two limiting rings at the connection position of the two pipe rings.
[0012] Optionally, the inner wall of the two ends of the pipe ring is respectively provided with a limiting ring, the limiting ring is arranged between the limiting cylinder and the limiting groove; and an elastic gasket is arranged between the two limiting rings at the connection position of the two pipe rings.
[0013] Optionally, the inner wall of the two ends of the pipe ring is respectively provided with a limiting ring, the limiting ring is arranged between the limiting cylinder and the limiting groove; and an elastic gasket is arranged between the two limiting rings at the connection position of the two pipe rings.
[0014] The utility model has the advantages and beneficial effects that:
[0015] In the utility model, different short length pipe rings are made, and according to the order pipe core length requirement, it can be 100mm, 200mm, 250mm, 300mm and the like, and the mutual connection can use countersunk head screws or other detachable connection modes without affecting the surface, so that the inner diameter size is guaranteed to be within the tolerance. According to the order pipe core length requirement, various lengths can be connected. When the produced product has the requirement that one of the coils is not centered, the detachable coil assembly connected by various pipe rings (the combination of various different length pipe rings is calculated according to the customer order pipe core requirement, which can guarantee that the aluminum foil is centered within the customer's requirement range after being disassembled and reconnected, and the general requirement is 0-10mm) is used to normally produce according to the uncentered state. After uncoiling, the tool is used to disassemble the pipe ring at the longer end and connect it to the pipe ring at the shorter end, so that the uncentered coil is centered by moving the pipe ring. In this way, the uncoiling operation is not needed, the production efficiency is improved, and the cost of repeated production is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structure diagram of the detachable pipe core for battery foil in the utility model;
[0017] Figure 2 It is a structure diagram of the detachable pipe core for battery foil in the utility model;
[0018] Figure 3 It is a structure diagram of the detachable pipe core for battery foil in the utility model;
[0019] Figure 4The utility model discloses a detachable battery foil pipe core does not central winding aluminum foil structure diagram no.
[0020] Figure 5 It is the sectional view of the first connecting structure of the pipe ring in the utility model,
[0021] Figure 6 It is Figure 5 It is the local enlarged view of a in the utility model,
[0022] Figure 7 It is Figure 6 It is the structure diagram that the limiting cylinder and the limiting groove are connected through screw subassembly in the utility model,
[0023] Figure 8 It is the sectional view of the second connecting structure of the pipe ring in the utility model,
[0024] Figure 9 It is Figure 8 It is the sectional view of the pipe ring in the utility model that installs elastic washer,
[0025] Figure 10 It is Figure 9 It is the local enlarged view of b in the utility model,
[0026] Figure 11 It is Figure 10 It is the structure diagram that the limiting ring between two pipe rings is connected through screw subassembly in the utility model,
[0027] Figure 12 It is Figure 10 It is the structure diagram that the limiting cylinder and the limiting groove are connected through screw subassembly in the utility model,
[0028] Figure 13 It is the sectional view of the third connecting structure of the pipe ring in the utility model,
[0029] Figure 14 It is Figure 13 It is the local enlarged view of c in the utility model.
[0030] Fig. 1 - reel assembly, 1a - first pipe ring, 1b - second pipe ring, 1c - third pipe ring, 1d - fourth pipe ring, 1e - fifth pipe ring, 1f - sixth pipe ring, 1g - seventh pipe ring, 11 - center hole, 12 - limiting groove, 13 - limiting cylinder, 14 - limiting ring, 2 - screw subassembly, 3 - elastic washer, 4 - bolt assembly, 41 - nut, 5 - gas expansion shaft, 6 - aluminum foil. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described in the following with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments.
[0032] Therefore, the detailed description of the embodiments of the utility model provided in the drawings below is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the utility model.
[0033] Embodiment 1
[0034] As Figures 1-4 shown, a detachable battery foil tube core includes a winding drum assembly 1 for winding battery foil, the winding drum assembly 1 includes several detachable connecting tube rings, two tube rings are detachably connected head to tail, and the winding drum assembly 1 is sleeved on the outer wall of the gas expansion shaft 5.
[0035] In the utility model, a multi-section structure of the winding drum assembly 1 is schematically shown, the winding drum assembly 1 includes a first tube ring 1a, a second tube ring 1b, a third tube ring 1c, a fourth tube ring 1d, a fifth tube ring 1e, a sixth tube ring 1f and a seventh tube ring 1g, the lengths of the several tube rings can be the same or different, and they are spliced into a winding drum assembly 1 with sufficient length.
[0036] In the utility model, by manufacturing tube rings with different short lengths, according to the length requirements of the tube core of the order, it can be 100mm, 200mm, 250mm, 300mm and the like, and the detachable connection mode without affecting the surface can be used between them, so that the inner diameter size is ensured to be within the tolerance. Various lengths can be connected according to the length requirements of the tube core of the customer order.
[0037] As a preferred mode of the utility model, the tube ring is made of ABS pipe. The ABS pipe is a plastic pipe made of acrylonitrile, butadiene and styrene three monomers, which has many excellent properties and is widely used in many fields. It has the following main properties:
[0038] 1. Strength and durability: ABS pipe has high strength and durability, can withstand a certain degree of impact and pressure, and is suitable for use in various environmental conditions.
[0039] 2. Corrosion resistance: ABS pipe has good resistance to many chemical substances and corrosive substances, is suitable for conveying various corrosive media and high-purity media, and is particularly suitable for water treatment systems.
[0040] 3. Lightweight: ABS pipes are relatively lightweight compared to metal pipes, making them easier to handle and install, reducing transportation costs.
[0041] 4. Easy workability: ABS pipe material is easy to cut and work with, allowing for easy connection and installation, reducing installation complexity.
[0042] 5. Insulating properties: ABS pipes have good insulating properties and are less likely to conduct electricity, making them suitable for applications requiring insulation.
[0043] 6. UV resistance: ABS pipe material has some resistance to UV rays, making it suitable for outdoor use.
[0044] 7. Low cost: Compared to some other materials, ABS pipes have relatively low manufacturing costs, offering a high cost-to-performance ratio.
[0045] Therefore, the ABS pipe with the above characteristics is applied to the battery aluminum foil precision cutting and winding pipe core, which fully utilizes its high strength, durability, corrosion resistance, smoothness, no burr, not easy to fall off, not easy to deform, lightness, etc. According to customer order requirements, there are commonly used 3 inches (76.2 mm), 6 inches (152.4 mm) diameters, and wall thicknesses of 8 mm, 11.5 mm, 13 mm, 15 mm, etc.
[0046] As shown in Figure 3 , one of the situations where the aluminum foil 6 and the winding drum assembly 1 are not centered during winding is shown. In the figure, L1 is the center line of the winding drum assembly 1, and L2 is the center line of the aluminum foil 6 roll. In this case, after the aluminum foil 6 is wound, the aluminum foil 6 and the winding drum assembly 1 are unloaded from the air shaft 5, and then the sixth pipe ring 1f and the seventh pipe ring 1g on the left are disassembled. By installing the sixth pipe ring 1f and the seventh pipe ring 1g on the fifth pipe ring 1e on the right, the aluminum foil 6 roll and the winding drum assembly 1 can be centered (as shown in Figure 2 ).
[0047] As shown in Figure 4 , another situation where the aluminum foil 6 and the winding drum assembly 1 are not centered during winding is shown. In the figure, L1 is the center line of the winding drum assembly 1, and L2 is the center line of the aluminum foil 6 roll. In this case, after the aluminum foil 6 is wound, the aluminum foil 6 and the winding drum assembly 1 are unloaded from the air shaft 5, and then the first pipe ring 1a on the right is disassembled. By installing the first pipe ring 1a on the second pipe ring 1b on the left, the aluminum foil 6 roll and the winding drum assembly 1 can be centered (as shown in Figure 2 ).
[0048] In actual situation, when the produced product exists the requirement of which a roll is not centered, the detachable ABS tube core connected by various ABS tube rings (according to the core requirement of customer order, the combination of various different length tube rings can ensure that the aluminum foil 6 is centered within the required range of customer after disassembly and reconnection, generally required 0-10mm) is used to normally produce according to the not centered state.
[0049] After the roll is disassembled, the tool is used to disassemble the ABS tube ring of the longer end and connect to the ABS tube ring of the shorter end, so that the previously not centered roll is centered by moving the tube ring, so that the reverse roll operation is not required, the production efficiency is improved and the cost of repeated production is reduced.
[0050] Embodiment 2
[0051] As shown in Figure 5 , Figure 6 , the two ends of the tube ring are respectively provided with a limiting cylinder 13 and a limiting groove 12, and the inside of the tube ring has a center hole 11, and the limiting cylinder 13 of one of the tube rings can be matched and arranged in the limiting groove 12 of the other tube ring.
[0052] As one of the preferred modes, the outer wall of the limiting cylinder 13 is provided with external threads, the inner wall of the limiting groove 12 is provided with internal threads, and the limiting cylinder 13 is threadedly connected to the inner wall of the limiting groove 12, which is convenient for disassembly and assembly through the threaded connection.
[0053] As shown in Figure 7 , as another preferred mode, the limiting cylinder 13 and the limiting groove 12 are connected by insertion, and the limiting cylinder 13 and the limiting groove 12 are provided with threaded holes, and the threaded holes are provided with screw assemblies 2. The countersunk head screws can be selected for connection, and the screw assemblies 2 are arranged in the threaded holes, which do not affect the normal winding of the aluminum foil 6. This kind of connection depends on the wall thickness of the tube ring, when the wall thickness is thicker, this kind of connection mode can be selected.
[0054] Embodiment 3
[0055] As shown in Figure 8 , 9 and Figure 10 , the inner walls of the two ends of the tube ring are respectively provided with a limiting ring 14, and the limiting ring 14 is arranged between the limiting cylinder 13 and the limiting groove 12; the elastic gasket 3 is arranged between the two limiting rings 14 at the connection of the two tube rings. In this way, the elastic gasket 3 is limited by the limiting ring 14 arranged on the inner wall of the tube ring, and the elastic gasket 3 is installed when the tube ring is installed, which is convenient for disassembling the elastic gasket 3. At the same time, after the elastic gasket 3 is arranged, the inner wall of the elastic gasket 3 directly contacts the air expansion shaft 5, which can not only ensure the connection strength, but also avoid the contact between the tube ring and the air expansion shaft 5, which can cause the wear of the tube ring.
[0056] As Figure 10 shown, as one of the preferred ways, the outer wall of the limiting cylinder 13 is provided with external threads, the inner wall of the limiting groove 12 is provided with internal threads, and the limiting cylinder 13 is threadedly connected to the inner wall of the limiting groove 12, which is convenient for disassembly and assembly through threaded connection. At this time, the limiting ring 14 only plays the role of limiting the elastic washer 3.
[0057] As Figure 11 shown, as another preferred way, the limiting cylinder 13 and the limiting groove 12 are only matched and inserted, which is suitable for thin-walled pipe rings. At this time, the limiting rings 14 of the two pipe rings play the role of limiting the elastic washer 3, and secondly, the two limiting rings 14 are connected through the bolt assembly 4 to play the function of fixed connection. The inner wall of both ends of the pipe ring is respectively provided with a limiting ring 14, which is arranged between the limiting cylinder 13 and the limiting groove 12. An elastic washer 3 is arranged between the two limiting rings 14 at the connection of the two pipe rings. The circumference of the limiting ring 14 is provided with a plurality of connecting holes, and the bolt assembly 4 is arranged on the elastic washer 3 and the limiting rings 14 on both sides of the elastic washer 3. In this way, in the case of too thin pipe rings, the limiting ring 14 and the bolt assembly 4 can realize the detachable connection of the two pipe rings, and the bolt assembly 4 limits the elastic washer 3. At this time, the existence of the elastic washer 3 can realize the function of contact connection with the gas expansion shaft 5, and can also contact the limiting rings 14 on both sides, ensuring the strength and coaxiality of the connection of the two pipe rings.
[0058] As Figure 12 shown, as a third preferred way, the limiting cylinder 13 and the limiting groove 12 are only matched and inserted. At this time, the limiting rings 14 of the two pipe rings play the role of limiting the elastic washer 3. Threaded holes are provided on the limiting cylinder 13 and the limiting groove 12, and the screw assembly 2 is arranged in the threaded holes, so as to realize the connection of the two pipe rings. On this basis, the length of the screw assembly 2 can be long enough to extend into the pipe ring, so that the screw assembly 2 tightly presses the elastic washer 3, which is used to adjust the connection of the elastic washer 3 and the gas expansion shaft 5.
[0059] Example 4
[0060] As Figure 13 , 14As shown, in this case, the limiting cylinder 13 and the limiting groove 12 are only matched and inserted. The inner walls of the two ends of the pipe ring are respectively provided with limiting rings 14, the limiting rings 14 are arranged between the limiting cylinder 13 and the limiting groove 12; and the elastic gaskets 3 are arranged between the two limiting rings 14 of each cylinder. In this case, the elastic gaskets 3 are arranged in the single pipe ring, instead of being arranged between the two pipe rings. The circumference of the limiting ring 14 is provided with a plurality of connecting holes, and the two limiting rings 14 at the connection of the two pipe rings are tightly attached to each other and provided with bolt assemblies 4. In this way, the disassembly and assembly of the two pipe rings can be realized through the bolt assemblies 4 and the limiting rings 14, and the elastic gaskets 3 arranged in the pipe ring are in contact with the gas expansion shaft 5, so that the connection and fixation of the winding drum assembly 1 and the gas expansion shaft 5 are realized.
[0061] The preferred embodiments of the utility model are merely used for limiting the utility model, for those skilled in the art, the utility model can have various changes and changes. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A detachable battery foil tube core, characterized by: The application relates to a winding drum assembly for winding battery foils, which comprises several detachably connected pipe rings, and is sleeved on the outer wall of an air expanding shaft.
2. The detachable battery tab die of claim 1, wherein: The pipe rings are made of ABS pipes.
3. The detachable battery tab die of claim 1, wherein: Two ends of the pipe rings are respectively provided with limiting cylinder bodies and limiting grooves, and the limiting cylinder body of one pipe ring is capable of being matched and arranged in the limiting groove of another pipe ring.
4. The detachable battery tab die of claim 3, wherein: The outer wall of the limiting cylinder body is provided with external threads, the inner wall of the limiting groove is provided with internal threads, and the limiting cylinder body is threadedly connected on the inner wall of the limiting groove.
5. The detachable battery tab die of claim 3, wherein: Screw assemblies are arranged in the threaded holes on the limiting cylinder body and the limiting groove.
6. The detachable battery tab die according to claim 4 or 5, characterized in that: The inner walls of the two ends of the pipe rings are respectively provided with limiting rings, the limiting rings are arranged between the limiting cylinder bodies and the limiting grooves, and elastic washers are arranged between the two limiting rings at the connecting position of the two pipe rings.
7. The detachable battery tab die of claim 3, wherein: The inner walls of the two ends of the pipe rings are respectively provided with limiting rings, the limiting rings are arranged between the limiting cylinder bodies and the limiting grooves, and elastic washers are arranged between the two limiting rings at the connecting position of the two pipe rings; a plurality of connecting holes are formed in the circumferences of the limiting rings, and bolt assemblies are arranged on the elastic washers and the limiting rings on the two sides of the elastic washers.
8. The detachable battery tab die of claim 3, wherein: The inner walls of the two ends of the pipe rings are respectively provided with limiting rings, the limiting rings are arranged between the limiting cylinder bodies and the limiting grooves, and elastic washers are arranged between the two limiting rings at the connecting position of the two pipe rings; a plurality of connecting holes are formed in the circumferences of the limiting rings, and bolt assemblies are arranged on the elastic washers and the limiting rings on the two sides of the elastic washers.