Device for replacing aerator membrane
By designing a mounting bracket and quick-release device, the problem of time-consuming and labor-intensive maintenance of traditional aerators is solved, enabling rapid disassembly and installation and reducing maintenance costs.
Patent Information
- Application Number
- CN202422413092.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Traditional disc aerators are prone to clogging or malfunction during use, resulting in time-consuming, labor-intensive, and costly maintenance.
A device for replacing aerator diaphragms, including a mounting bracket and a quick-release mechanism, was designed. Through the cooperation of positioning pins and operating rods, the aerator can be quickly disassembled and installed, simplifying the maintenance process.
It enables quick disassembly and installation of aerators, reducing maintenance costs and time, and improving maintenance efficiency.
Smart Images

Figure CN223659934U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sewage treatment equipment, and more specifically relates to a device for replacing aerator membranes. Background Technology
[0002] Aeration is a key process in the aerobic stage of biological wastewater treatment. Aeration provides sufficient dissolved oxygen to the wastewater, while continuous mixing is achieved by auxiliary stirring equipment. This ensures that the organic matter in the wastewater comes into full contact with microorganisms and dissolved oxygen, guaranteeing that the microorganisms can oxidize and decompose the organic matter under sufficient dissolved oxygen conditions.
[0003] Traditional disc aerators may become clogged or malfunction after a period of use, requiring complete replacement, which is not only time-consuming and labor-intensive, but also results in high maintenance costs. Utility Model Content
[0004] The main purpose of this invention is to provide a device for replacing aerator membranes, which is convenient to maintain and can effectively control maintenance costs.
[0005] To achieve the above objectives, the technical solution of this utility model is as follows:
[0006] An apparatus for replacing an aerator diaphragm includes a mounting bracket for installing the aerator and a quick-release device. The quick-release device includes a horizontally arranged operating rod and a connecting rod arranged perpendicular to the middle of the operating rod. A plurality of first mounting plates are spaced apart at the end of the connecting rod away from the operating rod. The lower end face of each of the first mounting plates is provided with a positioning pin, which can be inserted into the positioning hole of the aerator.
[0007] In a specific embodiment of this utility model, the mounting frame includes at least two sets of spaced-apart fixing members and a plurality of support rods arranged perpendicular to the fixing members.
[0008] In a specific embodiment of this utility model, a reinforcing rod is also provided between adjacent support rods.
[0009] In a specific embodiment of this utility model, the fixing member includes two correspondingly arranged second mounting plates, and a gap for installing an aerator is provided between the two second mounting plates.
[0010] In a specific embodiment of this utility model, the inner sides of both ends of the second mounting plate are respectively provided with arc surfaces that facilitate the installation of aerators, and the aerators can be installed in the gaps through the arc surfaces.
[0011] In a specific embodiment of this utility model, pads are provided at both ends of the second mounting plate.
[0012] In a specific embodiment of this utility model, the aerator includes a bottom shell and an upper shell, and the positioning hole is disposed on the upper shell.
[0013] In a specific embodiment of this utility model, the lower end face of the bottom shell is provided with a mounting boss, and the two sides of the mounting boss are respectively provided with limiting plates for limiting the vertical displacement of the aerator.
[0014] In a specific embodiment of this utility model, the mounting boss has a connection port in the middle, and a sealing ring is fitted on the connection port.
[0015] One of the above-described technical solutions of this utility model has at least one of the following advantages or beneficial effects:
[0016] This invention features a quick-release device that allows the aerator to be disassembled by rotating a horizontally positioned operating rod after the positioning pins are inserted into the positioning holes of the aerator. This not only saves time and effort and facilitates maintenance, but also allows the aerator to be reassembled after the internal membrane is replaced, thus effectively controlling maintenance costs. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0018] Appendix Figure 1 This is an overall structural diagram of one embodiment of the present utility model;
[0019] Appendix Figure 2 This is an exploded view of one embodiment of the present invention;
[0020] Appendix Figure 3 This is a structural diagram of a mounting bracket according to an embodiment of the present invention;
[0021] Appendix Figure 4 This is a bottom view of an aerator according to an embodiment of the present invention;
[0022] Appendix Figure 5 This is a structural diagram of a quick-release device according to an embodiment of the present invention. Detailed Implementation
[0023] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0024] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" and "second" may explicitly or implicitly include one or more features.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly. For example, it can be a fixed connection or a movable connection, a detachable connection or a non-detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection or a connection that can communicate with each other; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two elements, an indirect connection, or an interaction between two elements.
[0028] The following disclosure provides many different implementation methods or examples for different solutions to implement this utility model.
[0029] See attached document Figure 1 To be continued Figure 5 As shown, an apparatus for replacing aerator diaphragms is applicable to diaphragm aerators. It includes a mounting bracket 1 for installing the aerator and a quick-release device 3. The quick-release device 3 includes a horizontally arranged operating rod 31 and a connecting rod 32 arranged perpendicular to the middle of the operating rod 31.
[0030] In one embodiment of this utility model, four first mounting plates 33 are provided at intervals at the end of the connecting rod 32 away from the operating rod 31, and positioning pins 331 that can be inserted into the positioning holes of the aerator are respectively provided on the lower end face of the first mounting plates 33.
[0031] In one embodiment of this utility model, the mounting frame 1 includes two sets of spaced-apart fixing members and a plurality of support rods 11 arranged perpendicular to the fixing members, and a reinforcing rod 5 is provided between adjacent support rods 11 to improve the overall stability of the mounting frame 1.
[0032] In one embodiment of this utility model, each set of fixing members includes two correspondingly arranged second mounting plates 12. A gap 4 is provided between the two second mounting plates 12 for aerator installation. By providing arc surfaces 121 on the inner sides of both ends of the second mounting plates 12 to facilitate aerator installation, a number of aerators can be installed sequentially within the gap 4 through the arc surfaces 121.
[0033] In one embodiment of this utility model, the aerator includes a bottom shell and an upper shell. Four positioning holes are evenly spaced on the upper shell. The process of making the positioning holes is as follows: first, the upper shell is fixed with a clamp, and then the position of the hole to be opened on the upper shell is determined to ensure that the position of the positioning hole corresponds to the positioning pin 331 on the lower end face of each first mounting plate 33, and is marked; then, a hole punch is used to punch holes at the marked positions in the above steps, and the hole depth is matched with the length of the positioning pin 331.
[0034] In one embodiment of this utility model, the lower end face of the bottom shell is provided with a mounting boss 21, which can be used to install the aerator in the gap 4. Limiting plates 211 are provided on both sides of the mounting boss 21 to limit the vertical displacement of the aerator.
[0035] In one embodiment of this utility model, a connection port 7 is provided in the middle of the mounting boss 21, and a sealing ring 8 is fitted on the connection port 7.
[0036] In one embodiment of this utility model, when replacing the diaphragm, the positioning pins 331 on the lower end face of the first mounting plate 33 are first inserted into the positioning holes of the aerator; then, by rotating the operating rod 31, each of the first mounting plates 33 is rotated, thereby disassembling the bottom shell and the upper shell of the aerator, and then replacing the diaphragm.
[0037] In one embodiment of this utility model, after the diaphragm is replaced, the positioning pins 331 on the lower end face of the first mounting plate 33 are inserted into the positioning holes of the aerator. The first mounting plates 33 are rotated by rotating the operating rod 31 in the opposite direction, thereby assembling the bottom shell and the upper shell of the aerator. This not only saves time and effort and facilitates maintenance, but also effectively controls maintenance costs and improves efficiency.
[0038] In one embodiment of this utility model, pads 6 are provided at both ends of the second mounting plate 12, which not only improves the stability of the second mounting plate 12, but also avoids obstruction when installing the aerator in the gap 4.
[0039] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A device for replacing aerator diaphragms, characterized in that, The device includes a mounting bracket (1) for installing an aerator and a quick-release device (3). The quick-release device (3) includes a horizontally arranged operating rod (31) and a connecting rod (32) arranged perpendicular to the middle of the operating rod (31). The end of the connecting rod (32) away from the operating rod (31) is provided with a plurality of first mounting plates (33) at intervals. The lower end face of the first mounting plate (33) is provided with positioning pins (331), which can be inserted into the positioning hole of the aerator.
2. The device for replacing the aerator diaphragm according to claim 1, characterized in that: The mounting bracket (1) includes at least two sets of spaced-apart fasteners and a plurality of support rods (11) perpendicular to the fasteners.
3. The device for replacing the aerator diaphragm according to claim 2, characterized in that: A reinforcing rod (5) is also provided between each adjacent support rod (11).
4. The device for replacing the aerator diaphragm according to claim 2, characterized in that: The fastener includes two correspondingly arranged second mounting plates (12), and a gap (4) for installing an aerator is provided between the two second mounting plates (12).
5. The apparatus for replacing the aerator diaphragm according to claim 4, characterized in that: The inner sides of both ends of the second mounting plate (12) are respectively provided with arc surfaces (121) to facilitate the installation of aerators, and the aerators can be installed in the gap (4) through the arc surfaces (121).
6. The apparatus for replacing the aerator diaphragm according to claim 4, characterized in that: The second mounting plate (12) is also provided with pads (6) at both ends.
7. The apparatus for replacing the aerator diaphragm according to claim 4, characterized in that: The aerator includes a bottom shell and an upper shell, and the positioning hole is provided on the upper shell.
8. The apparatus for replacing the aerator diaphragm according to claim 7, characterized in that: The lower end face of the bottom shell is provided with a mounting boss (21), and the two sides of the mounting boss (21) are respectively provided with limiting plates (211) for limiting the vertical displacement of the aerator.
9. The apparatus for replacing the aerator diaphragm according to claim 8, characterized in that: The mounting boss (21) has a connection port (7) in the middle, and a sealing ring (8) is fitted on the connection port (7).