Multi-hole type twisted tube heating furnace
By setting installation holes and a transport mechanism on the bottom surface of the heating furnace, precise positioning and energy-saving heating of twisted structure pipes are achieved, solving the problems of large heat dissipation, difficult positioning, and high cost in the existing technology, and improving production efficiency and flexible production capabilities.
Patent Information
- Application Number
- CN202423108410.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing heating furnaces suffer from problems such as large heat loss through the furnace door, significant heat loss, difficulty in positioning, and high production costs when heating twisted tubes, making it difficult to achieve flexible production.
A multi-hole twisted tube heating furnace is designed. By setting mounting holes on the bottom surface of the furnace body, the workpiece is inserted from the bottom using a transport mechanism. The workpiece is accurately positioned and sealed for heating with the help of a lifting device and mounting base, thereby reducing heat loss.
It achieves efficient workpiece positioning and energy-saving heating, reduces energy consumption, simplifies the process of workpiece loading and unloading from the furnace, reduces production costs, and adapts to the flexible production needs of different types of pipe fittings.
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Figure CN223660137U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a heating furnace, especially a multi-hole type twisted pipe heating furnace. BACKGROUND
[0002] The description in this section is only provided with the background information related to the utility model disclosure, and does not constitute the prior art.
[0003] At present, the forming process link containing high-strength steel in the automobile manufacturing industry in the market is one of the core links of energy consumption. In the above-mentioned link, the workpiece of the irregular shape twisted structure pipe is heated, and in the prior art, the heating equipment mainly adopts the multi-layer box type heating furnace, and the special supporting tool and the fork mechanism are used to put the workpiece into the furnace. The above-mentioned heating furnace generally has a large furnace door area, which mainly has the problems of large heat dissipation area and large heat loss when the furnace door is opened. At the same time, since the workpiece is a twisted structure pipe, it is difficult to realize accurate positioning of the workpiece, and there are also the problems of slow workpiece in-out furnace speed and the like. At the same time, the required tooling also enters and exits the furnace with the workpiece, which also loses a large amount of heat, causing the problems of large energy consumption and high operation cost in the production process.
[0004] In addition, the shape of the twisted structure pipe belongs to the irregular structure, and it is very difficult to realize accurate positioning. Moreover, the shapes of different types of pipes are different, and a large number of positioning tools must be provided to realize accurate positioning of the in-out material, which is difficult to realize the needs of flexible production.
[0005] It should be noted that the above introduction to the technical background is only for the convenience of clearly and completely describing the technical scheme of the utility model, and for the convenience of understanding by the person skilled in the art. The above technical scheme cannot be considered as known by the person skilled in the art only because it is described in the background technology part of the utility model. CONTENT OF THE UTILITY MODEL
[0006] The utility model aims at providing a multi-hole type twisted pipe heating furnace, which can avoid the problems of large furnace door, large heat dissipation and difficult positioning by setting the installation hole corresponding to the workpiece on the bottom surface of the furnace body and inserting the workpiece from the bottom by means of the transportation mechanism.
[0007] In order to realize the above-mentioned purpose, the utility model discloses a kind of multi-hole type twisted pipe heating furnace for heating workpiece, the multi-hole type twisted pipe heating furnace includes:
[0008] Furnace body, the furnace body is lifted by support and forms interspace;
[0009] Transport mechanism, the transport mechanism includes transport track and lifting device, the transport track is arranged in the interspace of the furnace body bottom, the transport track extends along the first direction, the lifting device is installed on the transport track, the transport track is used for driving the lifting device reciprocating motion along the first direction, the top of the lifting device is used for placing the workpiece;
[0010] Wherein, the lifting device can reciprocate along the vertical direction of the first direction, the bottom surface of the furnace body is provided with a mounting hole, the mounting hole is matched with the maximum peripheral size of the workpiece along the axis of the workpiece, so that when the transport track drives the lifting device to move to the preset position, the lifting device can insert the workpiece into the interior of the furnace body from the mounting hole of the bottom surface of the furnace body and heat.
[0011] As a further description of the above technical solution, the mounting seat is connected between the workpiece and the lifting device, the diameter of the mounting seat is matched with the hole size of the mounting hole of the bottom surface of the furnace body, and the mounting hole is sealed by the periphery of the mounting seat when the lifting device inserts the workpiece into the interior of the furnace body from the mounting hole of the bottom surface of the furnace body.
[0012] As a further description of the above technical solution, the mounting seat is made of ceramic material.
[0013] As a further description of the above technical solution, the bottom of the mounting seat is further provided with a flange portion, the bottom of the flange portion has a groove, the top of the lifting device has a key matched with the position of the groove, and the flange portion is used to connect with the top of the lifting device.
[0014] As a further description of the above technical solution, the transport track is arranged as multiple rows arranged in parallel and spaced apart, and each row of the transport track is provided with multiple lifting devices.
[0015] As a further description of the above technical solution, multiple mounting holes are arranged on the bottom surface of the furnace body, and the multiple mounting holes are arranged in a rectangular array.
[0016] As a further description of the above technical solution, the bottom of the furnace body is provided with a spring buckle, and when the lifting device inserts the workpiece into the interior of the furnace body from the mounting hole of the bottom surface of the furnace body, the spring buckle locks the workpiece, so that the workpiece does not separate from the furnace body.
[0017] As a further description of the above technical solution, the workpiece is arranged as an irregularly twisted structure pipe.
[0018] Through the above technical solution, the beneficial effects of the present application are as follows:
[0019] The utility model discloses a porous formula twist pipe heating furnace can set up the installation hole corresponding to workpiece through the bottom surface of furnace body, and workpiece is inserted from the bottom of furnace body from the installation hole in the inside of furnace body with the help of transport mechanism, therefore, one installation hole corresponds to one workpiece, and one installation hole is equivalent to one single furnace door, and the size of installation hole is less than the heat dissipation of the larger furnace door of prior art, which helps to save energy and avoids the problem of large furnace door and more heat dissipation.
[0020] In order to enable further understanding of the features and technical contents of the utility model, please refer to the following detailed description and drawings of the utility model, however, the drawings provided are only used for providing reference and illustration, and are not used to limit the utility model. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical scheme in the embodiment or prior art of the present specification, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, obviously, the drawings in the following description are only some embodiments recorded in the present specification, and for ordinary skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0022] Fig. 1 It is a three-dimensional schematic view of a porous formula twist pipe heating furnace provided by the embodiment of the present specification;
[0023] Fig. 2 It is a facade schematic view of a porous formula twist pipe heating furnace provided by the embodiment of the present specification;
[0024] Fig. 3 It is a furnace body bottom surface schematic view of a porous formula twist pipe heating furnace provided by the embodiment of the present specification;
[0025] In the drawing: 100, workpiece;1, furnace body;11, support;12, installation hole;2, transport mechanism;21, transport track;22, lifting device;221, key;3, mounting seat;31, flange part. DETAILED DESCRIPTION
[0026] In order to make the person skilled in the art better understand the technical solutions in the specification, the technical solutions in the specification will be clearly and completely described below in combination with the drawings in the specification. Obviously, the described embodiments are only part of the embodiments of the specification, not all the embodiments. Based on the embodiments in the specification, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the specification.
[0027] The following is to illustrate the embodiments of the utility model by specific specific embodiments, and the person skilled in the art can understand the advantages and effects of the utility model from the disclosed content of the specification. The utility model can be implemented or applied by other different specific embodiments, and each detail in the specification can be modified and changed in various ways based on different viewpoints and applications without departing from the concept of the utility model. In addition, the drawings of the utility model are only simple schematic illustrations, not the depiction of actual size, and the prior declaration is made. The following embodiments will further illustrate the related technical content of the utility model in detail, but the disclosed content is not used to limit the protection scope of the utility model.
[0028] It should be understood that although the terms "first", "second", "third" and the like may be used herein to describe various components or signals, these components or signals should not be limited by these terms. These terms are mainly used to distinguish one component from another component, or one signal from another signal. In addition, the term "or" used herein may include any one or more combinations of the associated listed items.
[0029] Please refer to Figs. 1-3 A porous twisted tube heating furnace for heating workpieces 100 is provided in the embodiment, wherein the porous twisted tube heating furnace comprises:
[0030] A furnace body 1 is lifted by a support 11 and forms a gap;
[0031] A conveying mechanism 2 comprises a conveying track 21 and a lifting device 22, the conveying track 21 is arranged in the gap at the bottom of the furnace body 1, the conveying track 21 extends in a first direction, the lifting device 22 is installed on the conveying track 21, the conveying track 21 is used to drive the lifting device 22 to reciprocate in the first direction, and the top of the lifting device 22 is used to place the workpieces 100;
[0032] The lifting device 22 can reciprocate vertically along the first direction, and the bottom surface of the furnace body 1 is provided with a mounting hole 12, the hole diameter of the mounting hole 12 matches the maximum peripheral size of the workpiece 100 along the self-axis, so that when the transport track 21 drives the lifting device 22 to move to the preset position, the lifting device 22 can insert the workpiece 100 from the mounting hole 12 on the bottom surface of the furnace body 1 into the interior of the furnace body 1 and heat it.
[0033] Through the above structure, in use, the lifting device 22 is pre-stopped at the side close to the upstream of the furnace body 1, the operator only needs to place the workpiece 100 on the lifting device 22 of the transport mechanism 2, and then start the transport track 21 of the transport mechanism 2 to run, and make the transport track 21 drive the workpiece 100 on the lifting device 22 to move along the first direction until the horizontal position of the workpiece 100 matches the position of the mounting hole 12 on the bottom of the furnace body 1, and then the transport track 21 stops running, the lifting device 22 starts running, and drives the workpiece 100 on the top of the lifting device 22 to be lifted in the direction of the bottom of the furnace body 1, so that the workpiece 100 passes through the mounting hole 12, and finally the workpiece 100 is lifted and inserted into the interior of the furnace body 1, and then the fixing device in the interior of the furnace body 1 clamps the workpiece 100, or at the same time the lifting device 22 holds the workpiece 100, and starts the furnace body 1 to heat the workpiece 100, after the heating is completed, the lifting device 22 is restarted to run and falls, so that the workpiece 100 is removed from the furnace body 1, and is transported to the downstream direction of the furnace body 1 by the transport track 21. It is worth noting that the steps of placing the workpiece 100 on the lifting device 22, or taking the workpiece 100 away from the lifting device 22 can be realized by the mechanical arm arranged on the periphery of the furnace body 1. Fig. 2 The steps of placing the workpiece 100 on the lifting device 22, or taking the workpiece 100 away from the lifting device 22 can be realized by the mechanical arm arranged on the periphery of the furnace body 1.
[0034] In the above use process, since the workpiece 100 is inserted into the interior of the furnace body 1 from the mounting hole 12 on the bottom of the furnace body 1 by means of the transport mechanism 2, one mounting hole 12 corresponds to one workpiece 100, and one mounting hole 12 is equivalent to one separate furnace door, the so-called furnace door is in an open state by default, when the workpiece 100 is completely inserted, the so-called furnace door is equivalent to a completely closed state, at the same time, the size of the mounting hole 12 is smaller than the existing large-area furnace door, and the heat dissipation is less, which helps to save energy and avoid the problem of large and high heat dissipation of the existing furnace door. At the same time, by matching the mounting hole 12 with the self-axis of the workpiece 100, the positioning of the workpiece 100 can be better realized, the workpiece 100 is vertically installed on the top of the lifting device 22, which avoids the problem of setting one corresponding tool 12 for one workpiece 100, and helps to save cost, and the workpiece 100 is easier to be positioned and has a higher fault tolerance rate compared with the larger furnace door.
[0035] Further, the workpiece 100 is connected with the lifting device 22 through the mounting seat 3, the diameter of the mounting seat 3 matches the hole size of the mounting hole 12 on the bottom surface of the furnace body 1, and the mounting hole 12 is sealed by the periphery of the mounting seat 3 after the lifting device 22 inserts the workpiece 100 into the inside of the furnace body 1 from the mounting hole 12 on the bottom surface of the furnace body 1. Specifically, the mounting seat 3 is made of ceramic material, and after the mounting seat 3 is completely inserted into the mounting hole 12 of the furnace body 1, the mounting seat 3 actually functions as a plug body to tightly plug the connection between the furnace body 1 and the outside, thereby achieving the isolation between the inside and the outside. The mounting seat 3 made of ceramic material is heated together with the workpiece 100 in the furnace body 1 and has strong structural stability.
[0036] Further, the bottom of the mounting seat 3 is further provided with a flange portion 31, the bottom of the flange portion 31 has a groove, the top of the lifting device 22 has a key 221 matched with the position of the groove, and the flange portion 31 is used to be connected with the top of the lifting device 22. Specifically, the mechanical arm directly places the workpiece 100 mounted on the mounting seat 3 on the top of the lifting device 22, and since the flange portion 31 at the bottom of the mounting seat 3 has a flange portion, the flange portion can quickly be aligned with the key 221 and limit the mounting seat 3, thereby avoiding the sliding of the mounting seat 3 on the top of the lifting device 22.
[0037] Further, the transport track 21 is arranged in multiple parallel and spaced rows, and each row of the transport track 21 is provided with multiple lifting devices 22. The bottom surface of the furnace body 1 is provided with multiple mounting holes 12, and the multiple mounting holes 12 are arranged in a rectangular array. Through the above structure, the present embodiment constructs a multi-hole type twisted pipe heating furnace which can synchronously and simultaneously heat multiple workpieces 100. The multiple lifting devices 22 work alternately in front and back, thereby improving the use efficiency of the furnace body 1. As shown in the layout, Fig. 3 the layout can be matched with the flow line of the transport mechanism 2.
[0038] Further, the bottom of the furnace body 1 is provided with a spring buckle, and after the lifting device 22 inserts the workpiece 100 into the inside of the furnace body 1 from the mounting hole 12 on the bottom surface of the furnace body 1, the spring buckle locks the workpiece 100, so that the workpiece 100 does not separate from the furnace body 1. That is to say, after the lifting device 22 in the present embodiment is lifted into the inside of the furnace body 1, the furnace body 1 can lock the workpiece 100 or the mounting seat 3 and the flange portion 31 structure at the bottom of the workpiece 100 by means of the spring buckle, thereby achieving the complete sealing of the mounting hole 12 and avoiding the energy waste caused by heat leakage. Alternatively, during the heating process of the workpiece 100 locked in the furnace body 1, the corresponding lifting device 22 can leave and displace to the next group of workpieces 100 for carrying.
[0039] Further, the workpiece 100 in the above embodiment is arranged in an irregular twisted structure pipe, that is to say, the maximum hole size of the mounting hole 12 can meet the peripheral coverage of the twisted structure pipe.
[0040] The above disclosed is only the preferred feasible embodiment of the present application, and does not limit the patent application range of the present application, so that any equivalent technical change made by applying the content of the present application specification and drawings is included in the patent application range of the present application.
[0041] Each embodiment in the specification is described in a progressive manner, and the same or similar parts between each embodiment can be referred to each other, and each embodiment mainly describes the difference from other embodiments.
[0042] Although the present application is described through embodiments, it is known to those skilled in the art that there are many modifications and changes of the present application without departing from the spirit of the present application, and it is hoped that the attached embodiments include these modifications and changes without departing from the present application.
Claims
1. A multi-porous twist tube heating furnace for heating a workpiece, characterized by, The porous type of twisted tube heating furnace comprises: a furnace body which is lifted by a support and forms a gap; a conveying mechanism which comprises a conveying track and a lifting device, the conveying track is arranged in the gap at the bottom of the furnace body and extends along a first direction, the lifting device is installed on the conveying track and is used to drive the lifting device to reciprocate along the first direction, and the top of the lifting device is used to place the workpiece; wherein the lifting device can reciprocate along a direction perpendicular to the first direction, the bottom surface of the furnace body is provided with a mounting hole, the aperture size of the mounting hole matches the maximum peripheral size of the workpiece along its own axis, so that when the conveying track drives the lifting device to move to a preset position, the lifting device can insert the workpiece into the interior of the furnace body from the mounting hole of the bottom surface of the furnace body and heat it.
2. The multi-porous U-tube heating furnace according to claim 1, characterized in that: The workpiece and the lifting device are connected through a mounting seat, the diameter of the mounting seat matches the aperture size of the mounting hole of the bottom surface of the furnace body, and when the lifting device inserts the workpiece into the interior of the furnace body from the mounting hole of the bottom surface of the furnace body, the mounting hole is sealed by the periphery of the mounting seat.
3. The multiple-passage twisted tube heating furnace according to claim 2, characterized by: The mounting seat is made of ceramic material.
4. The multiple-passage twisted tube heating furnace according to claim 2, characterized by: The bottom of the mounting seat is further provided with a flange part, the bottom of the flange part has a groove, the top of the lifting device has a key which matches the position of the groove, and the flange part is used to connect with the top of the lifting device.
5. The multi-porous U-tube heating furnace according to claim 1, characterized in that: The conveying track is arranged in multiple rows in parallel and at intervals, and each row of the conveying track is provided with multiple lifting devices.
6. The multi-porous U-tube heating furnace according to claim 5, characterized in that: The bottom surface of the furnace body is provided with multiple mounting holes, and the multiple mounting holes are arranged in a rectangular array.
7. The multi-porous U-tube heating furnace according to claim 1, characterized in that: The bottom of the furnace body is provided with a spring buckle, and when the lifting device inserts the workpiece into the interior of the furnace body from the mounting hole of the bottom surface of the furnace body, the spring buckle locks the workpiece so that the workpiece does not separate from the furnace body.
8. The multiple-passage twisted tube heating furnace according to claim 1, characterized by: The workpiece is arranged in an irregular twisted structure pipe.