Strong warm-keeping jean fabric and textile
By using a specific combination of yarn twisting and napping techniques, the problem of reduced strength in denim fabrics after increasing warmth has been solved, achieving a dual improvement in both strength and warmth.
Patent Information
- Application Number
- CN202520217517.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-12
AI Technical Summary
While existing denim fabrics have been made warmer, their strength has decreased significantly, making it difficult to achieve both the warmth and strength that can be achieved after brushing.
The fabric employs a specific combination of warp and weft yarns in its weaving structure, including twisting the first, second, and third yarns to form a twisted yarn. It uses materials such as polyester filament, volcanic rock yarn, acrylic yarn, and viscose yarn, combined with a brushing process to form a plush layer, thereby improving the fabric's strength and warmth.
This technology achieves improved warmth while maintaining fabric strength, avoiding the strength reduction caused by the napping process, and providing denim fabric that combines strength and warmth.
Smart Images

Figure CN223660333U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of textile, concretely relates to a kind of strong warm-keeping jean fabric and textile. BACKGROUND
[0002] Jean fabric is a very popular textile fabric, known for its durability, comfort and fashion. With the development of economy, people's demand for functional fabric is getting higher and higher, especially in autumn and winter, people pay special attention to the warmth of fabric.
[0003] Bottom fuzz is the most direct and most commonly used technical means to improve the warmth of jean fabric, mainly used to increase the thickness and warmth of fabric, while improving the hand feeling and appearance. But the damage of good fuzz to yarn is also huge, which can cause the strength of fabric to drop sharply, so that the strength of garment cannot reach the wearing effect.
[0004] Therefore, the jean fabric of the prior art cannot have the dual effects of warmth and strength after fuzzing. INVENTION CONTENTS
[0005] Therefore, the jean fabric of the prior art cannot have the dual effects of warmth and strength after fuzzing.
[0006] In one aspect, the present application provides a strong warm-keeping jean fabric, which is woven from warp yarn and weft yarn.
[0007] The weft yarn includes first yarn, second yarn and third yarn, the first yarn and the second yarn or the third yarn are twisted to form first twisted yarn, and the first twisted yarn and the second yarn or the third yarn are twisted to form the three-ply yarn.
[0008] The first yarn, the second yarn and the third yarn are each independently selected from one or more of polyester filament, volcanic rock yarn, dry-spun polyethylene terephthalate yarn and viscose yarn.
[0009] In some embodiments, the first yarn and the second yarn or the third yarn are twisted in the form of S twist to form the first twisted yarn.
[0010] The first twisted yarn and the second yarn or the third yarn are twisted in the form of S twist to form the three-ply yarn.
[0011] In some embodiments, the warp yarn includes one or both of pure cotton yarn and cotton blended yarn.
[0012] In some embodiments, the weft yarn has a yarn weaving specification of 10-25 English.
[0013] In some embodiments, the warp yarns have a yarn count of 10-14.
[0014] In some embodiments, the weave structure of the warp and weft yarns comprises one or both of plain weave, twill weave, and satin weave.
[0015] In some embodiments, the thermal denim fabric has a warp density of 85-110 per inch.
[0016] In some embodiments, the thermal denim fabric has a weft density of 50-80 per inch.
[0017] In some embodiments, the skin-friendly side of the thermal denim fabric has a pile layer formed at least in part by a napping process.
[0018] Another aspect of the present application provides a textile made at least in part of the thermal denim fabric described above. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 A schematic view of a weft yarn of the present application comprising three yarns in a synthetic strand;
[0020] Figure 2 A weave structure diagram of the thermal denim fabric of the present application.
[0021] BRIEF DESCRIPTION OF DRAWINGS DETAILED DESCRIPTION
[0022] In order to make the above objectives, features and advantages of the present application more comprehensible and easier to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be implemented in many different ways other than those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the present application, therefore the present application is not limited to the specific embodiments disclosed below.
[0023] In the description of the application, it should be understood that, if there are these terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.
[0024] In addition, if there are these terms "first", "second", these terms are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second" can explicitly or implicitly include at least one of the features. In the description of the application, if the term "multiple" appears, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise explicitly specified and limited.
[0025] In this application, unless otherwise explicitly specified and limited, if there are terms such as "mounting", "connecting", "connecting", "fixing" and the like, these terms should be broadly understood. For example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0026] In this application, unless otherwise explicitly specified and limited, if there are similar descriptions such as "first feature on or under second feature", the meaning can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" of the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" of the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0027] It is to be noted that when an element such as a layer, region or substrate is referred to as being "on" or "connected to" another element, it can be directly on or connected to the other element or intervening elements can also be present. In addition, it is to be noted that when a layer is referred to as being "formed on" or "connected to" another layer, it can be directly formed on or connected to the other layer or intervening layers can also be present. The term "vertical", "horizontal", "upper", "lower", "left", "right", and the like as can be used herein, merely describe the relative position, arrangement, and / or orientation in the drawings of an object circumscribed by an example of an embodiment and is not intended to be limiting of an embodiment to or of an embodiment exclusively employed in that spatial arrangement.
[0028] In one aspect, the present disclosure provides a strong thermal denim fabric. The strong thermal denim fabric is woven by using warp yarns 100 and weft yarns 200.
[0029] The weft yarns 200 include first yarns, second yarns, and third yarns. The first yarns and the second yarns or the third yarns are twisted to form first twisted yarns. The first twisted yarns and the second yarns or the third yarns are twisted to form three-ply yarns. The specific structure is shown in Figure 1
[0030] The first yarns, the second yarns, and the third yarns are each independently selected from one of polyester filaments, volcanic rock fibers, spandex fibers, and fibers blended from volcanic rock and viscose. For example, the polyester filaments and the volcanic rock fibers are blended in a certain proportion to form blended yarns.
[0031] In some embodiments, the first yarns and the second yarns or the third yarns are twisted in an S-twist manner to form the first twisted yarns. The first twisted yarns and the second yarns or the third yarns are twisted in an S-twist manner to form the three-ply yarns.
[0032] In some embodiments, the S-twist refers to a twisted yarn in which the inclination direction of the fibers in the yarn is consistent with the middle part of the letter "English", i.e., a right-hand direction or a clockwise direction.
[0033] In some embodiments, the warp yarns 100 include one or both of pure cotton yarns and cotton blended yarns.
[0034] In some embodiments, the weft yarns 200 have a yarn count of 10 English to 25 English. For example, in one specific embodiment, the weft yarns 200 have a yarn count of 10 English. In another specific embodiment, the warp yarns 100 have a yarn count of 25 English. It is to be understood that in other specific embodiments, the warp yarns 100 can also have a yarn count of 11 English, 12 English, 13 English, 14 English, 15 English, 16 English, 17 English, 18 English, 19 English, 20 English, 21 English, 22 English, 23 English, 24 English, 25 English, or other values.
[0035] In some embodiments, the warp yarn 100 has a yarn count of 10 to 14. In another specific embodiment, the warp yarn 100 has a yarn count of 10. It is to be understood that in other specific embodiments, the warp yarn 100 can also have a yarn count of 11, 12, 13, 14, or other values.
[0036] In some embodiments, the weave structure of the warp yarn 100 and the weft yarn 200 includes one or both of plain weave, twill weave, and satin weave, such as Figure 2
[0037] In some embodiments, the power-warming denim fabric has a warp density of 85 to 110 per inch. For example, in one specific embodiment, the warp yarn 100 has a machine density of 85 per inch. In another specific embodiment, the warp yarn 100 has a machine density of 110 per inch. It is to be understood that in other specific embodiments, the warp yarn 100 can also have a machine density of 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 100, 101, 102, 103, 104, 105, 106, 107, 108, 109, 110, or other values.
[0038] In some embodiments, the power-warming denim fabric has a weft density of 50 to 80 per inch. For example, in one specific embodiment, the weft yarn 200 has a machine density of 50 per inch. In another specific embodiment, the weft yarn 200 has a machine density of 80 per inch. It is to be understood that in other specific embodiments, the warp yarn 100 can also have a machine density of 55, 60, 65, 70, 75, 80, or other values.
[0039] In some embodiments, the skin-friendly side of the power-warming denim fabric has a pile layer formed at least partially by a napping process. The napping process is a raising process whose main purpose is to produce a pile effect on the surface of a fabric by physical means. The napping process can be used to produce various products containing pile, which have a pile effect, also known as "raising".
[0040] Another aspect of the present application provides a textile made of the power-warming denim fabric described above at least partially.
[0041] In some embodiments, the textile includes one or more of a garment, a glove, a sock, a mask, a face mask, and a hat.
[0042] The application provides a strong and warm denim fabric, the weft yarn of the strong and warm denim fabric is formed by plying a plurality of yarns selected in a specific manner, the use of the plied yarn can ensure the strength of the fabric, can make the fabric have better and more fluffy pile, effectively avoids the problem that the strength of the fabric is weakened due to the pile grabbing process, and provides a denim fabric with strength and warmth.
[0043] The embodiments of the application will be described in detail below with reference to the embodiments. It should be understood that the embodiments are only used to illustrate the application and are not used to limit the scope of the application. If the specific conditions are not indicated in the following examples, the experimental methods are preferred to be referred to the instructions given in the application, and can also be carried out according to the experimental manual or conventional conditions in the art, or according to the conditions suggested by the manufacturer, or according to the known experimental methods in the art.
[0044] In the following specific examples, the measurement parameters of the raw material components may have slight deviations within the weighing accuracy range if not otherwise specified. With respect to temperature and time parameters, acceptable deviations caused by instrument testing accuracy or operation accuracy are allowed.
[0045] Example 1
[0046] The embodiment provides a strong and warm denim fabric 10.
[0047] A preparation process of the strong and warm denim fabric includes winding, warping, sizing, threading, weaving, and post-finishing product, wherein the post-finishing product is singeing, desizing, adding raising agent, shrinking, bottom grabbing and shearing, tentering, skewing, and shrink-proofing.
[0048] The total warp count is 4600, the warp yarn 100 is an air-jet spun cotton yarn with a yarn count of 12 English, and the weft yarn 200 is a plied yarn with a yarn count of 21 English, which is formed by 70% of the volcanic rock yarn, 30% of the viscose yarn, the spandex yarn, and the polyester filament.
[0049] The warp yarn 100 and the weft yarn 200 are woven in a three-over-one-under twill weaving manner, the on-machine warp and weft density is 96 roots / inch x 60 roots / inch, and the strong and warm denim fabric is woven into a twill woven fabric, and the skin side of the fabric is subjected to a pile grabbing process to form a pile layer.
[0050] Example 2
[0051] The embodiment provides a strong and warm denim fabric 10.
[0052] A preparation process of a strong warm-keeping jean fabric includes winding, warping, sizing, threading, weaving, and post-finishing products, wherein the post-finishing products are singeing, desizing, adding raising agent, shrinking, bottom scratch shearing, tentering, shrink-proofing, and the like.
[0053] The total warp number is 4600, the warp yarn 100 is air-spun cotton yarn with a yarn count specification of 12 English, the weft yarn 200 is cotton yarn with a yarn count specification of 21 English, and the strand is formed by the volcanic rock yarn, the spandex yarn, and the polyester filament.
[0054] The warp yarn 100 and the weft yarn 200 are woven in a three-over-one-under twill weaving manner, the on-loom warp and weft density is 96 / English inch x 60 / English inch, the strong warm-keeping jean fabric is woven into a twill weft-knitted strong warm-keeping jean fabric, and the skin side of the fabric is formed into a plush layer through a scratch process.
[0055] Example 3
[0056] The embodiment provides a strong warm-keeping jean fabric 10.
[0057] A preparation process of a strong warm-keeping jean fabric includes winding, warping, sizing, threading, weaving, and post-finishing products, wherein the post-finishing products are singeing, desizing, adding raising agent, shrinking, bottom scratch shearing, tentering, shrink-proofing, and the like.
[0058] The total warp number is 4600, the warp yarn 100 is air-spun cotton yarn with a yarn count specification of 12 English, the weft yarn 200 is cotton yarn with a yarn count specification of 25 English, and the strand is formed by the volcanic rock yarn, the spandex yarn, and the polyester filament.
[0059] The warp yarn 100 and the weft yarn 200 are woven in a three-over-one-under twill weaving manner, the on-loom warp and weft density is 100 / English inch x 70 / English inch, the strong warm-keeping jean fabric is woven into a twill weft-knitted strong warm-keeping jean fabric, and the skin side of the fabric is formed into a plush layer through a scratch process.
[0060] Comparative Example 1
[0061] The comparative example provides a common full-cotton jean fabric.
[0062] A preparation process of a common jean fabric includes winding, warping, sizing, threading, weaving, and post-finishing products, wherein the post-finishing products are singeing, desizing, adding raising agent, shrinking, bottom scratch shearing, tentering, shrink-proofing, and the like.
[0063] The total warp number is 4600, the warp yarn 100 is air-spun cotton yarn with a yarn count specification of 12 English, the weft yarn 200 is cotton yarn with a yarn count specification of 21 English.
[0064] The warp yarn 100 and the weft yarn 200 are woven by using a three-over-one-under twill weaving method, the on-machine warp and weft density is 96 / Inch x 60 / Inch, and a twill weave plain full cotton jean fabric is knitted.
[0065] Results verification:
[0066] I. The thermal retention rates of Examples 1-3 and Comparative Example 1 were detected according to GB / T35263-2017, and the results are shown in Table 1:
[0067] Table 1
[0068]
[0069] II. Strength detection
[0070] The tear strength test was performed according to TM D1424 standard, and the breaking strength test was performed according to TM D5034 standard, and the detection results are shown in Table 2:
[0071] Table 2
[0072]
[0073] The results show that the thermal retention performance of the strength thermal retention jean fabric of Examples 1-3 is better than that of Comparative Example 1, and Examples 1-3 also have good strength. It can be seen that the strength thermal retention jean fabric provided by the present application can have the dual performance of thermal retention and strength of the pilling effect.
[0074] The above examples only express several embodiments of the present application, facilitate specific and detailed understanding of the technical solutions of the present application, but cannot be understood as a limitation on the scope of patent protection. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of protection of the present application. In addition, it should be understood that after reading the above teachings of the present application, those skilled in the art can make various changes or modifications to the present application, and the equivalent forms obtained are also within the scope of protection of the present application. It should also be understood that those skilled in the art can obtain technical solutions based on the technical solutions provided by the present application through logical analysis, reasoning or limited experiments, which are within the scope of protection of the appended claims of the present application. Therefore, the scope of protection of the patent of the present application should be based on the contents of the appended claims, and the description and drawings can be used to explain the contents of the claims.
Claims
1. A high-strength, warm denim fabric, characterized in that, The high-strength, warm denim fabric is woven from warp and weft yarns; The weft yarn includes a first yarn, a second yarn, and a third yarn. The first yarn and the second yarn or the third yarn are twisted together to form a first twisted yarn. The first twisted yarn and the second yarn or the third yarn are twisted together to form a three-ply yarn. The first yarn, the second yarn, and the third yarn are each independently selected from one or more of polyester filament, volcanic rock yarn, acrylic yarn, and viscose yarn.
2. The high-strength, warm denim fabric according to claim 1, characterized in that, The first yarn is twisted with the second yarn or the third yarn in an S-twist manner to form the first twisted yarn; and / or, The first twisted yarn and the second yarn or the third yarn are twisted in an S-twist manner to form the three-ply yarn.
3. The high-strength, warm denim fabric according to claim 1, characterized in that, The warp yarns include one or both of pure cotton yarns and cotton blended yarns.
4. The high-strength, warm denim fabric according to claim 1, characterized in that, The weft yarn has a yarn count of 10-25.
5. The high-strength, warm denim fabric according to claim 1, characterized in that, The warp yarn has a yarn count of 10-14.
6. The high-strength, warm denim fabric according to any one of claims 1 to 5, characterized in that, The weaving structure of the warp and weft yarns includes one or two of the following: plain weave, twill weave, and satin weave.
7. The high-strength, warm denim fabric according to any one of claims 1 to 5, characterized in that, The warp density of the high-strength, warm denim fabric is 85 threads / inch to 110 threads / inch.
8. The high-strength, warm denim fabric according to any one of claims 1 to 5, characterized in that, The high-strength, warm denim fabric has a weft density of 50 threads / inch to 80 threads / inch.
9. The high-strength, warm denim fabric according to any one of claims 1 to 5, characterized in that, The skin-friendly side of the high-strength, warm denim fabric has a fleece layer formed by a brushing process in at least a portion of its surface.
10. A textile product, characterized in that, At least a portion of the textile is made of the high-strength, warm denim fabric as described in any one of claims 1 to 9.