Constant temperature unit and device for looping accessories of warp knitting machine
By using a combination of cooling fans and angle adjustment brackets on the warp knitting machine, the cooling problem of the loop-forming accessories was solved, achieving a large air volume cooling effect with low noise, low cost and small space occupation, thus improving fabric quality and machine efficiency.
Patent Information
- Application Number
- CN202520257071.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-18
AI Technical Summary
Existing cooling devices for warp knitting machine loop-forming accessories are noisy, costly, and space-consuming, affecting fabric quality and machine production efficiency.
A cooling fan replaces the air duct outlet, and combined with an angle adjustment bracket and locking structure, the fan angle is adjusted to blow directly onto the circular components, and cooling is achieved through a constant temperature unit.
Reduce noise, minimize space occupation, increase airflow, maintain stable temperature of coiled components, and ensure product quality and machine efficiency.
Smart Images

Figure CN223660361U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of a warp knitting machine heat dissipation mechanism, in particular to a constant temperature unit and device of a loop forming accessory of a warp knitting machine. BACKGROUND
[0002] In the loop forming process of the warp knitting machine, the knitting needle, the loop lifting plate, the guide needle and the sinker and other accessories will generate heat in the process of knitting yarn. After long time operation of the machine, the temperature of the heat receiving loop forming accessory will be high, which will cause the needle pitch of the knitting needle and the guide needle to change, the loop forming accessories will interfere with each other, and then the quality of the fabric and the production efficiency of the machine will be affected.
[0003] Therefore, part of the warp knitting machine is provided with a fan, a blowing pipe is arranged on the warp knitting machine, and a plurality of air outlets are arranged on the blowing pipe, so as to cool the loop forming accessory. However, the device has the problems of large noise, high cost and large occupied space, which greatly affects the operation of the warp knitting machine. CONTENT OF THE UTILITY MODEL
[0004] Therefore, it is necessary to provide a constant temperature unit and device of a loop forming accessory of a warp knitting machine to solve the problems of large noise, high cost and large occupied space of the loop forming accessory cooling device of the warp knitting machine in the prior art.
[0005] To achieve the above-mentioned purpose, the inventor provides a constant temperature unit of a loop forming accessory of a warp knitting machine, which comprises:
[0006] An angle adjusting support, the angle adjusting support comprises a bottom plate, a supporting plate and a locking structure; the bottom plate is connected with a table channel steel of the warp knitting machine; the supporting plate is arranged towards the loop forming accessory of the warp knitting machine and is hinged to the bottom plate and can be flipped relative to the bottom plate; the locking structure is used for locking the position of the bottom plate;
[0007] A heat dissipation fan, the heat dissipation fan is arranged at the supporting plate and faces the loop forming accessory.
[0008] In some embodiments, the supporting plate and the bottom plate are hinged through a pin shaft.
[0009] In some embodiments, the locking structure comprises a supporting plate, a locking bolt, a positioning hole and a clearance; the supporting plate is vertically arranged at the bottom plate, the clearance is arranged at the supporting plate and is an arc shape consistent with the flipping track of the supporting plate; the positioning hole is arranged at the side surface of the supporting plate and faces the clearance; the locking bolt passes through the clearance and is screwed at the positioning hole to lock the supporting plate when being screwed.
[0010] In some embodiments, the supporting plate and the bottom plate are hingedly connected through a hinge, the hinge is a damping arbitrary stop hinge, and the locking structure is a damping mechanism inside the damping arbitrary stop hinge.
[0011] In some embodiments, further comprising:
[0012] A power mechanism hinged with the support plate to drive the support plate to overturn.
[0013] In some embodiments, further comprising:
[0014] A controller connected with the power mechanism.
[0015] In some embodiments, further comprising:
[0016] A plurality of shock-absorbing pads are provided and arranged between the heat-dissipating fan and the support plate to elevate the heat-dissipating fan from the support plate.
[0017] In some embodiments, the support plate is provided with a plurality of ventilation holes.
[0018] Compared with the prior art, the constant-temperature unit for the looping accessory of the warp knitting machine in the above technical solution replaces the air outlet of the air supply pipe in the prior art with the heat-dissipating fan to cool the looping accessory, which can reduce the noise of the air flow injection, has a larger air volume, has an obvious cooling effect, solves the needle spacing change of the looping accessory due to heating, solves the mutual interference between the looping accessories, keeps the looping accessory at a constant and stable temperature during long-term work, maintains a stable state, guarantees the quality of the product and the work efficiency of the machine, occupies a smaller space than the fan and the air pipe arrangement, and has the advantages of small noise, low cost, small occupied space, large air volume, and more obvious cooling effect.
[0019] The inventor also provides a constant-temperature device for a looping accessory of a warp knitting machine, comprising:
[0020] A constant-temperature mechanism provided with a plurality of constant-temperature units for the looping accessory of the warp knitting machine, wherein the constant-temperature unit for the looping accessory of the warp knitting machine is any one of the constant-temperature units for the looping accessory of the warp knitting machine described above; and the plurality of constant-temperature units for the looping accessory of the warp knitting machine are equidistantly arranged at the bar slot steel of the warp knitting machine.
[0021] In some embodiments, the constant-temperature mechanism is provided with two groups, and the two groups of constant-temperature mechanisms are respectively arranged at two sides of the warp knitting machine with double needle beds.
[0022] Compared with the prior art, the constant temperature device of the looping accessory of the warp knitting machine has the advantages that the constant temperature unit is provided with a heat dissipation fan to replace the air outlet of the air supply pipe in the prior art to cool the looping accessory, the noise of the air flow injection is reduced, the air volume is larger, the cooling effect is obvious, the stitch length change of the looping accessory caused by heating is solved, the looping accessories interfere with each other, the constant stable temperature of the looping accessory is maintained in long-term work, the stable state is maintained, the product quality and the working efficiency of the machine are ensured, the space occupied by the fan and the air pipe is smaller, the heat dissipation fan is installed at the bar groove steel of the warp knitting machine through the angle adjusting support, the supporting plate of the angle adjusting support is arranged towards the looping accessory of the warp knitting machine and is hinged to the bottom plate and can be flipped relative to the bottom plate, the angle of the heat dissipation fan can be adjusted according to the height of the actual looping accessory, the looping accessory is directly blown to a greater extent, the cooling effect is better, and the angle of the heat dissipation fan is locked through the locking structure. The constant temperature units can cool the looping accessories at different positions, and therefore, the constant temperature unit of the looping accessory of the warp knitting machine has the advantages of small noise, low cost, small space occupation, large air volume and more obvious cooling effect.
[0023] The above content related to the utility model is only a summary of the technical scheme of the application, in order to enable those skilled in the art to more clearly understand the technical scheme of the application, and then can be implemented according to the content recorded in the description and the drawings, and in order to enable the above purpose and other purposes, characteristics and advantages of the application to be more easily understood, the following is described in combination with the specific embodiments of the application and the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0024] The drawings are only used to show the principles, implementation modes, applications, characteristics and effects of the specific embodiments and other related contents of the application, and cannot be considered as limitations of the application.
[0025] In the drawings of the specification:
[0026] Figure 1 The structure diagram of the constant temperature unit of the looping accessory of the warp knitting machine described in the specific embodiment;
[0027] Figure 2 The side view of the constant temperature unit of the looping accessory of the warp knitting machine described in the specific embodiment;
[0028] Figure 3 The side view of the constant temperature unit of the looping accessory of the warp knitting machine described in the specific embodiment;
[0029] Figure 4 The use state diagram of the constant temperature unit of the looping accessory of the warp knitting machine described in the specific embodiment;
[0030] Figure 5 Structure diagram of the constant temperature device of the loop forming assembly of the warp knitting machine;
[0031] The reference signs involved in the above-mentioned drawings are explained as follows:
[0032] 1. Constant temperature unit of loop forming assembly of warp knitting machine;
[0033] 10. Base plate;
[0034] 11. Support plate;
[0035] 12. Radiating fan;
[0036] 13. Pin shaft;
[0037] 14. Support plate;
[0038] 15. Locking bolt;
[0039] 16. Positioning hole;
[0040] 17. Letting port;
[0041] 18. Shock absorbing pad;
[0042] 2. Bar slot steel of warp knitting machine;
[0043] 3. Loop forming assembly of warp knitting machine. DETAILED DESCRIPTION
[0044] In order to describe possible application scenarios, technical principles, specific implementable schemes, and purposes and effects that can be achieved of the present application in detail, the following will be described in detail in combination with specific embodiments listed and with the aid of the drawings. The embodiments described in the present document are only used to more clearly illustrate the technical schemes of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application.
[0045] In the present document, the term “embodiment” means that the specific features, structures or characteristics described in combination with the embodiment can be included in at least one embodiment of the present application. The term “embodiment” appearing at various positions in the specification does not necessarily refer to the same embodiment, and does not particularly limit the independence or association between other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, each technical feature mentioned in each embodiment can be combined in any manner to form a corresponding implementable technical scheme.
[0046] Unless otherwise defined, the meanings of the technical terms used in the present document are the same as those commonly understood by the person skilled in the art to which the present application belongs; the use of related terms in the present document is only for the purpose of describing specific embodiments, and is not intended to limit the present application.
[0047] In the description of the present application, the phrase "and / or" is a description of a logical relationship between objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases: A exists, B exists, and A and B exist at the same time. In addition, the character " / " herein generally represents that the associated objects before and after are an "or" logical relationship.
[0048] In the present application, the terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary and secondary, or order relationship between the entities or operations.
[0049] Without more limitations, in the present application, the "includes", "contains", "has" or other similar expressions used in the sentence are intended to cover non-exclusive inclusion, and these expressions do not exclude the presence of other elements in the process, method or product including the described elements, so that the process, method or product including a series of elements can not only include those limited elements, but also include other elements not explicitly listed, or also include elements inherent to such process, method or product.
[0050] As the same understanding as in the "Guidelines for Examination", in the present application, the expressions such as "greater than", "less than", "exceed" are understood as not including the number; the expressions such as "above", "below", "within" are understood as including the number. In addition, in the description of the embodiments of the present application, the meaning of "multiple" is more than two (including two), and similar expressions related to "multiple" are also understood in this way, for example, "multiple groups", "multiple times" and the like, unless otherwise explicitly limited.
[0051] In the description of the embodiments of the present application, the spatial-related expressions used, such as "center", "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or the drawings, and are only for the convenience of describing the specific embodiments of the present application or for the reader to understand, and do not indicate or imply that the indicated device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.
[0052] Unless otherwise clearly indicated or implied to the contrary by context, as used herein the terms "mount", "coupled", "connected", "fixed", "secured", and like terms are to be construed generally, and can be used, e.g., in an interchangeable manner, unless otherwise indicated or implied by context. As used herein, the terms "connected" and "coupled" are used generally and can include fixed connections, removable connections, integral connections, mechanical connections, electrical connections, communicative connections, direct connections, and indirect connections.
[0053] In the loop-forming process of the warp knitting machine, the accessories such as the knitting needle, the knock-over, the guide needle and the sinker generate heat in the process of knitting yarn. After long-time operation of the machine, the temperature of the loop-forming accessories will be increased, which will cause the pitch of the knitting needle and the guide needle to change, the loop-forming accessories to interfere with each other, and thus affect the quality of the fabric and the production efficiency of the machine.
[0054] Part of the warp knitting machine sets a fan, arranges the air supply pipe at the warp knitting machine, and sets a plurality of air outlets on the air supply pipe, so as to cool the loop-forming accessories. However, the device has the problems of loud noise, high cost, large space occupation, and great influence on the operation of the warp knitting machine.
[0055] Therefore, the present application provides a constant temperature unit 1 for loop-forming accessories of a warp knitting machine, which is used for cooling the loop-forming accessories to ensure that the loop-forming accessories can be kept at a relatively suitable temperature, and has the effects of small noise, low cost, small space occupation, large air volume and good cooling effect.
[0056] Please refer to Figure 1 and Figure 2 In specific embodiments, the constant temperature unit 1 for loop-forming accessories of a warp knitting machine includes an angle adjusting support and a cooling fan 12. The angle adjusting support includes a bottom plate 10, a support plate 11 and a locking structure. The bottom plate 10 is connected with the bar slot steel 2 of the warp knitting machine. The support plate 11 is arranged towards the loop-forming accessories 3 of the warp knitting machine, and is hinged to the bottom plate 10 and can be flipped relative to the bottom plate 10. The locking structure is used for locking the position of the bottom plate 10. The cooling fan 12 is arranged at the support plate 11 and faces the loop-forming accessories.
[0057] The constant temperature unit 1 of the warp knitting machine's loop-forming accessories uses a cooling fan 12 to replace the air outlet of the existing air duct to cool the loop-forming accessories. This reduces the noise of the airflow, increases the air volume, and significantly improves the cooling effect. It solves the problem of needle pitch changes caused by heat in the loop-forming accessories, avoids interference between them, and maintains a constant and stable temperature during long-term operation, ensuring product quality and machine efficiency. Furthermore, it occupies less space compared to fans and ductwork. The cooling fan 12 is mounted on the channel steel 2 of the warp knitting machine's counter via an angle-adjustable bracket. The support plate 11 of the angle-adjustable bracket faces the loop-forming accessories 3 and is hinged to the base plate 10. It can also rotate relative to the base plate 10, allowing the angle of the cooling fan 12 to be adjusted according to the actual height of the loop-forming accessories for greater direct airflow and better cooling. A locking structure locks the angle of the cooling fan 12, allowing it to be fixed at various angles. Therefore, the constant temperature unit 1 of the warp knitting machine loop forming accessory has the advantages of low noise, low cost, small space occupation, large air volume, and more obvious cooling effect.
[0058] Please see Figure 2 There are various ways to hinge the support plate 11 and the base plate 10. In some embodiments, the support plate 11 and the base plate 10 are hinged by a pin 13.
[0059] The base plate 10 is provided with a mounting seat, the mounting seat is provided with a pin hole, the pin 13 is provided at the support plate 11 through a fixing seat, and the pin 13 passes through the pin hole. The pin 13 can rotate freely in the pin hole, and the support plate 11 can flip relative to the base plate 10 with the pin 13.
[0060] In some embodiments, the support plate 11 and the base plate 10 are hinged by a pin 13. The locking structure includes a support plate 14, a locking bolt 15, a positioning hole 16, and a clearance opening 17. The support plate 14 is erected on the base plate 10, and the clearance opening 17 is located on the erected plate, forming an arc shape consistent with the rotation trajectory of the support plate 11. The positioning hole 16 is located on the side of the support plate 11 and faces the clearance opening 17. The locking bolt 15 passes through the clearance opening 17 and is screwed into the positioning hole 16, locking the support plate 11 when tightened. (See also...) Figure 3 When it is necessary to adjust the angle of the support plate 11, loosen the bolts and flip the support plate 11. At the same time, the bolts can move along the relief opening 17 with the support plate 11 until the angle of the support plate 11 is adjusted. Then tighten the bolts to lock the support plate 11, thereby limiting the rotation of the support plate 11 and stopping it.
[0061] The locking structure needs to be manually operated to release the locking and locking, in order to simplify the steps, in some embodiments, the support plate 11 and the bottom plate 10 are connected by a hinge, the hinge is a damping arbitrary stop hinge, the locking structure is a damping mechanism inside the damping arbitrary stop hinge, the damping mechanism in the damping arbitrary stop hinge does not affect the overturning of the support plate 11, and the support plate 11 can be stopped at any angle, thereby achieving the locking effect, without manual locking, under the condition that no other external force is applied, the support plate 11 can maintain the angle at this time, and under the condition that external force is applied, the support plate 11 can be overturned to adjust the angle, thereby eliminating the steps of releasing the locking and locking, and the use is more convenient and fast.
[0062] Since the hinge is a damping arbitrary stop hinge, a power mechanism can be provided to drive the support plate 11 to electrically control the overturning of the support plate 11, in some embodiments, a power mechanism is further included, the power mechanism is hinged with the support plate 11 to drive the support plate 11 to overturn, so that the overturning action of the support plate 11 can be completed by controlling the power mechanism, and the constant temperature device for the loop forming accessory of the warp knitting machine needs to adjust the angles of the support plates 11 of a plurality of constant temperature units 1 of the loop forming accessory of the warp knitting machine, thereby providing great convenience and improving the efficiency.
[0063] In some embodiments, a controller is further included, and the controller is connected with the power mechanism.
[0064] In some embodiments, the power mechanism can be a cylinder, an oil cylinder or a motor, etc.
[0065] In order to reduce noise, in some embodiments, a damping pad 18 is further included, a plurality of damping pads 18 are arranged, and the plurality of damping pads 18 are arranged between the heat dissipation fan 12 and the support plate 11 to suspend the heat dissipation fan 12 above the support plate 11, the damping pad 18 can play a buffering role, and at the same time, a gap can be left between the heat dissipation fan 12 and the support plate 11, so that the airflow during the working of the heat dissipation fan 12 can flow, the heat dissipation fan 12 can work normally and efficiently, and the gap can be used for heat dissipation of the heat dissipation fan 12 itself.
[0066] In order to further make the airflow during the working of the heat dissipation fan 12 flow, and the heat dissipation fan 12 itself dissipate heat, in some embodiments, the support plate 11 is provided with a plurality of ventilation holes.
[0067] The utility model also provides a kind of constant temperature device for the loop forming accessory of warp knitting machine, for the cooling of loop forming accessory, to ensure that loop forming accessory can keep at relatively suitable temperature, especially with little noise, low cost, small space occupied, large air volume, good cooling effect.
[0068] In specific embodiments, the constant temperature device for the loop-forming assembly of the warp knitting machine comprises a constant temperature mechanism, which is provided with a plurality of constant temperature units 1 for the loop-forming assembly of the warp knitting machine, and the constant temperature units 1 for the loop-forming assembly of the warp knitting machine are any one of the constant temperature units 1 for the loop-forming assembly of the warp knitting machine described above; the plurality of constant temperature units 1 for the loop-forming assembly of the warp knitting machine are equidistantly arranged at the bar trough steel 2 of the warp knitting machine.
[0069] The constant temperature device for the loop-forming assembly of the warp knitting machine, by arranging the heat dissipation fan 12 to replace the air outlet of the air supply pipe in the prior art, can reduce the noise of the air flow injection, has larger air volume, has obvious cooling effect, solves the needle spacing change of the loop-forming assembly due to heating, solves the mutual interference between the loop-forming assemblies, keeps the constant and stable temperature of the loop-forming assembly in long-term work, maintains the stable state, guarantees the quality of the product and the working efficiency of the machine, and has smaller space occupied compared with the space occupied by the fan and the air pipe arrangement. In addition, the heat dissipation fan 12 is arranged at the bar trough steel 2 of the warp knitting machine through the angle adjusting support, the supporting plate 11 of the angle adjusting support is arranged towards the loop-forming assembly 3 of the warp knitting machine and is hinged to the bottom plate 10 and can be flipped relative to the bottom plate 10, so that the angle of the heat dissipation fan 12 can be adjusted according to the height of the actual loop-forming assembly, the loop-forming assembly can be directly blown to a greater extent, the cooling effect is better, and the angle of the heat dissipation fan 12 is locked through the locking structure. The plurality of constant temperature units can respectively cool the loop-forming assemblies at different positions, and therefore the constant temperature unit 1 for the loop-forming assembly of the warp knitting machine has the advantages of small noise, low cost, small space occupied, large air volume, and more obvious cooling effect.
[0070] Please refer to Figure 4 and Figure 5 In some embodiments, the constant temperature mechanism is provided with two groups, and the two groups of constant temperature mechanisms are respectively arranged at two sides of the double needle bed warp knitting machine.
[0071] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of the present application, they should not limit the patent protection scope of the present application. Any equivalent structure or equivalent process replacement or modification based on the essential concept of the present application, using the content described in the specification and drawings of the present application, and directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are all included in the patent protection scope of the present application.
Claims
1. A thermostat unit for a loop-forming assembly of a warp knitting machine, characterized in that, Comprise: An angle adjusting support, which comprises a bottom plate, a support plate, and a locking structure; the bottom plate is connected with a bar of a warp knitting machine; the support plate is arranged towards a loop forming accessory of the warp knitting machine, and is hinged to the bottom plate and can be flipped relative to the bottom plate; the locking structure is used for locking the position of the bottom plate; A cooling fan, which is arranged at the support plate and towards the loop forming accessory.
2. The thermostat unit for a loop-forming assembly of a warp knitting machine according to claim 1, wherein The support plate and the bottom plate are hinged through a pin shaft.
3. The thermostat unit for a loop-forming assembly of a warp knitting machine according to claim 2, wherein The locking structure comprises a support plate, a locking bolt, a positioning hole, and a clearance; the support plate is vertically arranged at the bottom plate, the clearance is arranged at the support plate, and the clearance is an arc shape consistent with the flipping track of the support plate; the positioning hole is opened at the side surface of the support plate and towards the clearance; the locking bolt passes through the clearance and is screwed at the positioning hole, and locks the support plate when being screwed.
4. The thermostat unit for a loop-forming assembly of a warp knitting machine according to claim 1, wherein The support plate and the bottom plate are hinged through a hinge, the hinge is a damping arbitrary stop hinge, and the locking structure is a damping mechanism inside the damping arbitrary stop hinge.
5. The thermostat unit for a loop-forming assembly of a warp knitting machine according to claim 4, wherein Further comprise: A power mechanism, which is hinged with the support plate to drive the support plate to flip.
6. The thermostat unit for a loop-forming assembly of a warp knitting machine according to claim 5, wherein Further comprise: A controller, which is connected with the power mechanism.
7. The thermostat unit for a loop-forming assembly of a warp knitting machine according to claim 1, wherein Further comprise: A damping pad, which is arranged in plurality, and the plurality of damping pads are arranged between the cooling fan and the support plate to suspend the cooling fan above the support plate.
8. The thermostat unit for a loop-forming assembly of a warp knitting machine according to claim 1, wherein The support plate is provided with a plurality of ventilation holes.
9. A thermostat device for a loop-forming assembly of a warp knitting machine, characterized in that, Comprise: A constant temperature mechanism, which is provided with a plurality of constant temperature units of loop forming accessories of warp knitting machines, the constant temperature unit of the loop forming accessory of the warp knitting machine is the constant temperature unit of the loop forming accessory of the warp knitting machine according to any one of claims 1-8; the plurality of constant temperature units of the loop forming accessories of the warp knitting machines are equidistantly arranged at the bar of the warp knitting machine.
10. The thermostat device for the loop-forming assembly of a warp knitting machine according to claim 9, wherein The constant temperature mechanism is provided with two groups, and the two groups of constant temperature mechanisms are respectively arranged at two sides of the warp knitting machine of a double needle bed.