Casual wear fabric processing surface cleaning device

Abstract

The utility model relates to the technical field of surface cleaning devices, in particular to a sportswear fabric processing surface cleaning device which comprises a device rack, a carding assembly is arranged at one end of the device rack, an impurity removing assembly is arranged at the other end of the device rack, the carding assembly gradually cards surface fibers of sportswear fabric, and the impurity removing assembly is arranged at the other end of the device rack. And then tiny impurities attached to the surfaces of the fibers are stripped through the impurity shifting assembly. According to the utility model, fibers on the surface of the fabric are flexibly carded through the carding assembly, and a fiber layer is gradually pushed aside, so that hidden tiny impurities are fully exposed; the two sides of the fabric are brushed and swept in a reciprocating mode through upper and lower bristles of the impurity poking assembly, loosened impurities are efficiently stripped, the two-stage cooperation achieves the effect that combing is conducted firstly and then cleaning is conducted, cleaning is conducted, the surfaces are not damaged, and the cleanliness and the appearance quality are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to surface cleaning device technical field, concretely is a kind of leisure wear fabric surface cleaning device. BACKGROUND

[0002] In the production and finishing process of leisure wear fabric, short pile, dust, dander and processing residual impurities are easily attached to the surface of fabric, affecting the appearance quality and wearing comfort of the fabric, so surface cleaning treatment is needed, and currently mechanical brushing or airflow impurity removal is mostly used, which is a common physical cleaning method by directly rubbing the surface of fabric with a brush to remove pollutants.

[0003] However, leisure wear fabric covers types such as "knitting (high elasticity, uneven surface), weaving (clear texture, many gaps), pile (dense pile, loose structure)", for example, the elasticity of knitted fabric will cause uneven force when the brush contacts (strong friction in the stretched area, weak friction in the contracted area), and some areas are cleaned excessively while some areas are not cleaned enough; the texture gap of woven fabric (such as the small squares of oxford cloth), the brush bristles are too thick to enter, and the airflow cannot penetrate, so the impurities are hidden in the gap for a long time, and it is difficult for the bristles to effectively touch the impurities in this state, resulting in incomplete cleaning, therefore, we propose a leisure wear fabric surface cleaning device. SUMMARY

[0004] The utility model aims at providing a leisure wear fabric surface cleaning device to solve the problem of incomplete cleaning caused by hiding impurities in the gap for a long time and forcibly removing them in this state, which makes it difficult for the bristles to effectively touch the impurities.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a leisure wear fabric surface cleaning device, comprising a device frame, a combing assembly is arranged at one end of the device frame, and a debris removing assembly is arranged at the other end of the device frame, the combing assembly gradually combs the surface fibers of the leisure wear fabric, and then the debris attached to the surface of the fibers is stripped by the debris removing assembly.

[0006] Among them, the combing assembly comprises two elastic comb rollers, a plurality of spiral grooves are formed on the outer side of the elastic comb rollers, a plurality of silica gel combs are fixedly arranged in the spiral grooves, and the two ends of one elastic comb roller are rotatably arranged above the device frame through bearings.

[0007] Among them, the two ends of the other elastic comb roller are rotatably provided with fixed blocks through bearings, a screw hole is formed at the top end of the fixed block, a screw is screwedly arranged in the screw hole, and the fixed block is fixedly arranged above the device frame through the screw.

[0008] The two brush rods are rotatably arranged at the top end and the bottom end inside the device rack through bearings at one end, and a plurality of superfine nylon fiber bristles are fixedly arranged at the other end of the brush rods.

[0009] The inside of the movable hole is movably provided with a movable rod, the top end and the bottom end inside the device rack are rotatably provided with a rotating disc, one end of the movable rod is fixedly arranged at the outer edge of the rotating disc, one end of the rotating disc is fixedly provided with a worm wheel through a shaft, and one side of the device rack is fixedly provided with a motor through a support table.

[0010] The output shaft end of the motor is fixedly provided with a driving gear, the upper and lower parts of the device rack are provided with a transmission rod, the middle part of the transmission rod is fixedly provided with a worm, the worm is meshed with the worm wheel, one end of the transmission rod is fixedly provided with a driven gear, the driving gear is in transmission connection with the driven gear through a transmission chain, and the other end of the transmission rod is rotatably arranged at the side, away from the motor, of the device rack through a bearing.

[0011] The utility model at least has the following beneficial effects:

[0012] The utility model discloses a combing assembly and a stirring assembly which are connected in front and back, realize the efficient and orderly removal of the surface impurities of the casual wear fabric, adopt two elastic combing rollers with spiral grooves, install flexible silica gel combing teeth on the combing rollers, when the fabric passes, the combing teeth drive the fabric fiber in layers and gradually along the spiral path, make the closely arranged fiber separate moderately, and the small impurities such as dust, short hair and skin scraps which are originally hidden in the fiber gap or the yarn gap are loosened and exposed on the surface, the process is soft, avoids the scratch or damage of the fabric, is especially suitable for the knitted casual wear fabric which is loose in structure and easy to fluff, then, the fabric enters the stirring assembly area and is cleaned on both sides by the upper and lower opposing brush rods, the brush rods are planted with superfine nylon fiber bristles, are soft in texture and moderate in friction, under the drive of the transmission mechanism, the brush rods not only rotate, but also realize reciprocating swing through the eccentric connecting rod structure, form multidirectional compound motion, the motion makes the bristles produce high-frequency patting and brushing effect on the fabric surface, effectively destroys the adsorption force between the impurities and the fiber, and completely strips the impurities, the combing and stirring two stages cooperate, form the cleaning mechanism of'combing first and then cleaning '. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the whole structure schematic view of the utility model;

[0014] Figure 2 It is the inside structure schematic view of the cleaning machine box of the utility model;

[0015] Figure 3 It is the combing assembly structure schematic view of the utility model;

[0016] Figure 4 It is the structure schematic view of the elastic comb tooth roller of the utility model;

[0017] Figure 5 It is the structure enlarged schematic view of A place of the utility model;

[0018] Figure 6 It is the structure enlarged schematic view of B place of the utility model.

[0019] In the figure: 1, device rack;2, carding assembly;201, elastic comb tooth roller;202, spiral groove;203, silica gel comb tooth;204, fixed block;205, wire hole;206, bolt;3, poking assembly;301, brush rod;302, superfine nylon fiber bristle;303, movable hole;304, movable rod;305, turntable;306, worm gear;307, motor;308, driving gear;309, transmission rod;310, worm;311, driven gear;4, cleaning machine box. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0021] Please refer to Figures 1-6 The utility model provides a kind of technical solutions: a kind of casual wear surface cleaning device for processing fabric, including device rack 1, the cleaning machine box 4 of fixedly arranged in device rack 1 top and the carding assembly 2 of being arranged in one end inside cleaning machine box 4 and the poking assembly 3 of being arranged in the other end inside cleaning machine box 4, the casual wear fabric to be cleaned enters from carding assembly side, in turn after combing and poking procedure by poking assembly one end output, realize continuous automatic cleaning, device rack 1 is welded from stainless steel section bar, overall is rectangular frame structure, with enough rigidity and stability, for supporting and connecting each functional component, rack both ends are equipped with guide cloth roller, ensure that fabric is stably conveyed.

[0022] The carding assembly 2 comprises two parallel arranged elastic comb rollers 201, a gap channel for the fabric to pass through is formed between the two rollers, a plurality of helical grooves 202 are arranged on the outer circumferential surface of each elastic comb roller 201 in the axial direction, the helical grooves 202 are equidistantly distributed in the same rotation direction, preferably right-handed or left-handed, which facilitates the orderly unfolding of the fibers and prevents the accumulation of impurities, and a plurality of silica comb teeth 203 are fixedly installed inside each helical groove 202, the silica comb teeth are conical or columnar and the top end is smoothly treated, which can effectively insert between the fiber layers for carding without damaging the fabric organization, and the silica material has good wear resistance and anti-aging performance to meet the long-term operation requirements.

[0023] One end of the other elastic comb roller 201 is rotatably connected to the fixed block 204 through a bearing, and the other end is rotatably connected to the fixed block 204 through a bearing, and the fixed block 204 is a U-shaped metal piece, and a vertical wire hole 205 is formed at the top end of the fixed block 204, and a adjusting screw 206 is threadedly connected in the wire hole 205, and the adjusting screw 206 passes through the wire hole and is screwed with the mounting plate on the device rack 1, and by rotating the adjusting screw 206, the fixed block 204 can be moved up and down, so as to adjust the distance between the two elastic comb rollers, so as to adapt to different thickness or bulkiness of casual wear fabrics such as cotton knitted fabric and tencel blended fabric, and the two elastic comb rollers 201 are driven by independent motors or synchronous belt transmission to realize reverse rotation at the same speed, so that the fabric is subjected to bidirectional flexible carding effect when passing through, and the surface fibers are gradually opened to expose hidden dust, short fibers and other attached impurities.

[0024] The impurity removing assembly 3 is arranged at the end of the device rack 1 away from the carding assembly, and is used for removing the small impurities exposed on the surface of the fibers after carding, and the impurity removing assembly comprises two brush rods 301, one of which is located above the fabric and the other is located below, and the two are oppositely arranged to form a second material passing channel therebetween, and one end of each brush rod 301 is rotatably mounted on the top plate and the bottom plate inside the device rack 1 through a bearing, which ensures the free rotation while keeping the axis stable, and a plurality of superfine nylon fiber bristles 302 are uniformly fixed on the outer circumference of the brush rod 301, the diameter of the bristles is 0.05-0.1mm, and the length is 15-25mm, which are soft and elastic, can deeply enter the fiber gap for gentle friction without causing hooking or pilling, and the upper and lower bristles contact or slightly press the two sides of the fabric, realizing synchronous cleaning of both sides during movement.

[0025] Key, the brush rod 301 is not only fixed shaft rotation, but also can reciprocating swing within a certain angle range, enhance the cleaning effect, for this, in the middle of the brush rod is radially provided with a through hole 303 through the body, the movable hole 303 is movably provided with a movable rod 304, one end of the movable rod 304 is hinged to an eccentric position of a turntable 305, the turntable 305 is fixedly connected with a worm wheel 306 through a shaft, the worm wheel 306 is engaged with a worm 310, the worm 310 is installed in the middle of the transmission rod 309, the transmission rod 309 is supported on the device frame 1 through bearings at both ends, to ensure its stable rotation, in terms of power source, one side of the device frame 1 is provided with a supporting table, a motor 307 is fixedly installed on the supporting table, the motor is a variable speed three-phase asynchronous motor or a servo motor, the output power is adapted to the load of the whole machine, the output shaft of the motor 307 is fixedly provided with a driving gear 308, the driving gear is linked with two driven gears 311 through a transmission chain, the two driven gears are fixedly installed at one end of the upper and lower transmission rods 309 respectively, so as to realize synchronous driving.

[0026] In use, the operator installs the leisure garment fabric coil to be cleaned on the reel of the external unwinding device, ensures that the winding is flat and the tension is uniform, then guides the fabric leading end into the cloth inlet of the cleaning device along the horizontal direction, first passes through the gap area between the two elastic comb rollers 201 in the carding assembly 2, the gap can be accurately set by adjusting the height of the fixed block 204 through the adjusting bolt 206, usually preset to 1.5-5mm according to the gram weight and thickness of the processed fabric, to adapt to common leisure garment fabrics such as cotton knitted fabric, modal, tencel blended fabric and regenerated cellulose fiber, when the motor 307 is started, the power drives the carding assembly 2 and the impurity removing assembly 3 to run synchronously through the transmission system, specifically, the output shaft of the motor 307 drives the driving gear 308 to rotate, the power is transmitted to the driven gears 311 at the ends of the upper and lower transmission rods 309 through the transmission chain, to realize bilateral synchronous transmission; the worm 310 in the middle of the transmission rod 309 rotates and engages with the worm wheel 306, to form a worm and gear speed reduction mechanism, to convert high speed and low torque input into low speed and high torque output, to ensure that the turntable 305 rotates stably.

[0027] In the carding stage, the two elastic comb rollers 201 rotate at the same speed in opposite directions under independent transmission or synchronous belt linkage. The fabric moves uniformly from front to back under the traction, and the surface fibers are gradually moved by the axially distributed silica gel combs 203 when passing through the spiral grooves 202. Due to the continuous inclined structure of the spiral grooves 202, the fibers are layered and carded from outside to inside and from surface to inside during the advancing process. The small impurities such as short fibers, dust particles, dander, color powder and processing residual oil stains gradually separate from the fiber gaps and suspend on the fabric surface. At the same time, the silica gel combs 203 have good elasticity and flexibility, and do not produce rigid scraping when contacting the fabric, avoiding causing hooking, pilling or damage to the structure, especially suitable for loose structure and easy pilling of high-grade knitted leisure fabrics.

[0028] The fabric that has completed the carding process continues to be conveyed forward into the working area of the impurity removing assembly 3. At this time, the upper and lower brush rods 301 make reciprocating swing motion around their own axes under the mechanical linkage of the rotating disc 305 and the movable rod 304. The swing motion is converted from circular motion to swing by the eccentric hinge structure of the rotating disc 305, and the swing angle is controlled between ±10° to ±20°. The frequency and linear speed are matched to form a periodic friction track that coordinates with the fabric running rhythm. At the same time, the brush rod 301 can also slowly rotate with the bearing support, making the wear of the superfine nylon fiber brush 302 more uniform and prolonging the service life. The brush diameter is 0.05-0.1mm, the arrangement density is high, and the surface friction coefficient is moderate. It can deeply penetrate the fiber network without excessive pressure on the fabric, and implement high-frequency and light-pressure "pounding + brushing" composite cleaning on the loosened impurities. The bristles of the upper brush rod 301 press downward, and the bristles of the lower brush rod 301 adhere upward, forming symmetrical cleaning action on the front and back of the fabric. During the reciprocating swing process, the bristles constantly change the contact angle and action direction, effectively breaking the van der Waals force, electrostatic adsorption force and weak adhesion force between the impurities and the fibers, and promoting the impurities to completely separate from the fabric surface.

[0029] The detached impurities naturally fall under the action of gravity, some float with the airflow, and finally are collected in the drawer-type dust collection box arranged at the bottom of the device rack 1, or are concentratedly discharged through the external negative pressure air suction system, preventing secondary pollution of the environment or re-attachment to the surface of the cleaned fabric. The cleaned fabric is guided out through the cloth outlet and connected to the winding mechanism for neat winding.

[0030] The utility model discloses a device for the cleaning of leisure wear fabric surface, comprising a device frame 1, a carding assembly 2 and a impurity removing assembly 3, wherein the carding assembly 2 is arranged at one end of the device frame 1, and the impurity removing assembly 3 is arranged at the other end of the device frame 1.

[0031] Secondly, the fabric after carding treatment enters the impurity removing assembly 3 region immediately, and the impurity peeling is completed by the upper and lower brush rods 301, each brush rod 301 is provided with superfine nylon fiber bristles 302 on the outer periphery, the diameter of the bristles is 0.05-0.1mm, the texture is soft and the friction is moderate, fine cleaning can be realized without damaging the appearance of the fabric, more importantly, the brush rod 301 is connected with the movable rod 304 through the movable hole 303, and the movable rod 304 is hinged to the eccentric position of the rotating disc 305, under the driving of the motor 307, the rotating disc 305 is driven to rotate through the transmission of the worm 310 and the worm wheel 306, so as to convert the circular motion into the reciprocating swing of the brush rod 301 around its own axis, this compound motion mode makes the bristles not only have the continuous contact cleaning ability brought by rotation, but also have the patting and shaking effect due to periodic swing, further enhancing the separation force of the loosened impurities and improving the cleaning efficiency.

[0032] In addition, the combing assembly 2 and the stirring assembly 3 are arranged in sequence in space, and the functions are gradually increased, forming a scientific cleaning process of "first combing and then cleaning". If the brush hairs are directly used to forcibly remove the unloosened impurities, it is often necessary to increase the pressure or increase the rotating speed, which is easy to cause the fabric to stretch and deform or the fiber to break; the utility model releases the adhesion of impurities in advance through the pre-combing process, so that the subsequent stirring action can be completed in a low stress state to achieve efficient impurity removal, which guarantees the cleaning quality and protects the fabric body. At the same time, one elastic comb roller 201 is adjustably installed on the device rack 1 through the fixing block 204 and the adjusting bolt 206, and the distance between the two elastic comb rollers 201 can be adjusted by screwing the bolt 206 to adapt to different thickness, weight or bulkiness of casual wear fabrics, thereby improving the versatility and process adaptability of the equipment. The utility model gradually combs the surface fibers of the fabric through the combing assembly 2, fully exposes the small impurities mixed therein, and then uses the superfine nylon brush hairs with reciprocating swing function to implement directional peeling through the stirring assembly 3, thereby realizing the order, refinement and low damage of the cleaning process.

[0033] It should be noted that in this document, the terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0034] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A casual wear fabric processing surface cleaning apparatus comprising an apparatus frame, characterized by: One end of the device frame is provided with a combing component, and the other end of the device frame is provided with a debris removal component. The combing component combs the surface fibers of the casual wear fabric step by step, and then the debris removal component removes the tiny impurities attached to the surface of the fibers.

2. The casual wear garment processing surface cleaning apparatus of claim 1, wherein: The combing assembly includes two elastic comb rollers. Several spiral grooves are opened on the outer side of the elastic comb rollers, and several silicone comb teeth are fixedly arranged inside the spiral grooves. The two ends of one of the elastic comb rollers are rotatably mounted on the top of the device frame through bearings.

3. The surface cleaning device for casual wear fabric processing according to claim 2, characterized in that: The other elastic comb roller has fixed blocks at both ends rotatably mounted via bearings. The top of the fixed block has a threaded hole with a bolt threaded inside. The fixed block is fixedly mounted on the top of the device frame by bolts.

4. The surface cleaning device for casual wear fabric processing according to claim 3, characterized in that: The cleaning component includes two brush rods. One end of each brush rod is rotatably mounted at the top and bottom of the device frame via bearings. The other end of each brush rod is fixedly provided with several ultra-fine nylon fiber bristles. The two brush rods are installed in opposite directions, and a movable hole is provided in the middle of each brush rod.

5. The surface cleaning device for casual wear fabric processing according to claim 4, characterized in that: A movable rod is movably installed inside the movable hole. Turntables are rotatably installed at the top and bottom of the device frame. One end of the movable rod is fixed to the outer edge of the turntable. A worm gear is fixed to one end of the turntable via a shaft. A motor is fixed to one side of the device frame via a support platform.

6. The surface cleaning device for casual wear fabric processing according to claim 5, characterized in that: A drive gear is fixedly installed at the output shaft end of the motor. A transmission rod is installed above and below the device frame. A worm is fixedly installed in the middle of the transmission rod and meshes with a worm wheel. A driven gear is fixedly installed at one end of the transmission rod. The drive gear is connected to the driven gear through a transmission chain. The other end of the transmission rod is rotatably installed on the side of the device frame away from the motor through a bearing.

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