Ultrasonic molding press
By using an ultrasonic molding machine to shrink and press the ends of the rope, the problems of complex chemical coating and time-consuming heat treatment for thin ropes are solved, achieving efficient and low-cost rope end processing.
Patent Information
- Application Number
- CN202520036126.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Existing technologies for processing thin ropes involve complex and costly chemical coating processes that pose health risks, as well as time-consuming and energy-intensive heat treatment processes that are difficult to effectively tighten the ends of the rope.
An ultrasonic molding machine is used to shrink and press the ends of the rope through an ultrasonic generator and a mold, avoiding chemical coating and heat treatment, and adapting to the processing needs of different rope models.
It achieves efficient tightening of the rope ends, simplifies the processing, reduces costs, avoids glue overflow and health risks, and adapts to the processing needs of different rope models.
Smart Images

Figure CN223660492U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ultrasonic press machine technical field especially relates to a kind of ultrasonic press machine suitable for rope body compression.
BACKGROUND
[0002] Woven rope body is generally wound or woven by multiple small branch strands, and the material surface stress will naturally spread out and become loose without external force constraint. In order to prevent the pre-prepared rope from opening, the rope end needs to be processed, such as rubber coating treatment, the rope end is collected and placed into a sol machine for preheating, and then the rope end is sent to a rubber coating machine for rubber coating, so as to close the end of the rope.
[0003] However, this method is generally used for large volume strands, and the rope end does not need to be equipped with other accessories. If the rope itself is thin, it is not convenient to perform rubber coating operation, and it is easy to overflow and the rubber coating process requires high cost.
[0004] For hat rope, mobile phone hanging rope, jewelry leather rope, chest card hanging rope and the like on the wearing or clothing, it is also necessary to consider using as little molten glue as possible to reduce the health risk of odor glue. In the industry, vulcanized rubber is also used to obtain a certain flexible and tight end. Then, the process needs to be prepared, and vulcanization process is needed. For example, the application number CN201910108849.3 uses a head with polyurethane to obtain a flexible head by heating the press mold. However, since the mold itself needs to be heated, the working process is time-consuming, the process cost is high, and the energy consumption is large.
SUMMARY
[0005] The utility model discloses a kind of ultrasonic press machines for rope closing, and the press machine is shrunk and pressed to rope by ultrasonic wave, wherein without passing through chemical rubber coating also without being equipped with heat source heating process, only by ultrasonic generator and suitable mold can the end of woven or winding rope be shrunk tightly and not easy to spread out, suitable for the processing process of covering end cover part in next step.
[0006] An ultrasonic press machine includes an ultrasonic machine box and a base, wherein the ultrasonic machine box is mounted on the base, characterized in that the ultrasonic machine box is mounted on the base by a lifting adjustment support, a working platform is arranged below the ultrasonic machine box, and a pressing mold group is arranged in an array on the working platform.
[0007] The ultrasonic machine box is built-in ultrasonic generator, the ultrasonic generator has an ultrasonic probe, and the ultrasonic probe is opposite to the pressing mold group on the platform.
[0008] An operation display screen is located on the front of the ultrasonic unit housing.
[0009] The lifting and adjusting bracket includes a fixed base, a vertical upright, a vertical rack, a gear sliding seat, and a guide frame. The vertical upright is vertically inserted and fixed on the fixed base, and a vertical rack is provided on the side of the vertical upright. The gear sliding seat is sleeved on the vertical upright and has a gear inside that meshes with the vertical rack. The guide frame is sleeved on the vertical upright to maintain stability and guide the slide.
[0010] The gear guide seat and guide frame are connected to the back of the ultrasonic housing. The ultrasonic housing is driven to move up and down along the lifting bracket by the gear guide seat and guide frame.
[0011] The fixed seat is tightened onto the base with bolts, and the gear sliding seat also has a handle, which rotates to raise or lower the meshing groove.
[0012] The base is equipped with several buttons, including a power button, operation buttons, and a power off button.
[0013] The ultrasonic probe is provided with a sleeve, which is the upper mold of the shape-matching pressing module.
[0014] The ultrasonic compression molding machine involved in this utility model can process the ends of ropes through an ultrasonic generator and a matching compression module. It shrinks and compresses the rope through ultrasonic waves, without the need for chemical coating or a heat source heating process. It can be used with molds of different sizes and types to adapt to different types of ropes, efficiently process the ends of the ropes, and prevent the ends from spreading out, which is beneficial for subsequent top capping operations. [Attached Image Description]
[0015] Figure 1 This is a schematic diagram of the ultrasonic molding machine involved in this utility model;
[0016] Figure 2 This is a schematic diagram showing the disassembled ultrasonic molding machine involved in this utility model;
[0017] Figure 3 This is a structural diagram of the ultrasonic molding machine pressing module involved in this utility model;
[0018] Figure 4 This is a schematic diagram of the ultrasonic molding machine base structure involved in this utility model;
[0019] Figure 5 This is a schematic diagram of the replacement of the pressing module of the ultrasonic molding machine involved in this utility model;
[0020] The components are as follows: 10. Ultrasonic housing; 11. Probe; 12. Sleeve; 13. Operation display screen; 20. Base; 21. Power button; 22. Operation button; 23. Power off button; 30. Lifting and adjusting bracket; 31. Fixed base; 32. Vertical pole; 33. Vertical rack; 34. Gear sliding seat; 35. Guide frame; 36. Handle; 40. Working platform; 50. Pressing module; 51. Pressing groove.
Detailed Implementation Methods
[0021] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0022] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0023] Please refer to the attached document. Figure 1 and attached Figure 2 The invention relates to an ultrasonic molding machine, which includes an ultrasonic housing 10 and a base 20. The ultrasonic housing 10 is mounted on the base 20. The ultrasonic housing 10 is mounted on the base 20 via a lifting and adjusting bracket 30. A working platform 40 is provided below the ultrasonic housing 10. A pressing module 50 is arranged in an array on the working platform 40. The pressing module 50 has a plurality of pressing grooves 51 suitable for placing ropes.
[0024] Please refer to the attached document. Figure 3 ~Appendix Figure 5 This indicates that the pressing module 50 can be replaced. Depending on the size, thickness, and shape of the rope 100 to be pressed, different pressing modules 50 can be used, and different pressing modules are matched with different pressing grooves 51.
[0025] Please refer to the attached document. Figure 2 The ultrasonic housing 10 has a built-in ultrasonic generator (not shown), which has an ultrasonic probe 11 that faces the pressing module 50 on the platform.
[0026] The lifting and adjusting bracket 30 includes a fixed base 31, a vertical rod 32, a vertical rack 33, a gear sliding seat 34, and a guide frame 35. The vertical rod 32 is vertically inserted and fixed to the fixed base 31, and a vertical rack 33 is provided on the side of the vertical rod 32. The gear sliding seat 34 is sleeved on the vertical rod 32 and has a gear inside that meshes with the vertical rack 33. The guide frame 35 is sleeved on the vertical rod 32 to maintain stability and guide sliding. The lifting and adjusting bracket 30 is mounted on the base 20. The main part is the vertical rod 32. The vertical rod 32 needs to be stably fixed to the base 20 by the fixed base 31. Because the ultrasonic housing 10 is heavy, a large fastening force is required to fix it to the base 20 in order to maintain force balance and stability. On the side of the vertical pole 33 is the vertical rack 33. The ultrasonic housing 10 is moved up and down by the gear sliding seat that meshes with the vertical rack 33. The guide frame 35 does not move up and down on its own, but plays the role of guiding and maintaining structural stability.
[0027] The gear slide block 34 and the guide frame 35 are connected to the back of the ultrasonic housing. The ultrasonic housing 10 is driven to move up and down along the lifting bracket by the gear slide block 34 and the guide frame 35.
[0028] The ultrasonic housing 10 has an operation display screen 13 on the front, which displays information such as the wavelength, frequency band energy, intensity, and time of the ultrasonic wave, so that the operator can adjust the wavelength and ultrasonic intensity and observe the operation results based on the adjusted data.
[0029] The fixed seat 31 is fixed to the base 20 by bolts, and the gear sliding seat 34 also has a handle 36, which is rotated to raise and lower the meshing groove.
[0030] The base 20 is equipped with several buttons, including a power button 21, an operation button 22, and a power off button 23.
[0031] Please refer to the attached document. Figure 3 and attached Figure 5 The ultrasonic probe 11 is provided with a sleeve 12, which is the upper mold of the shape-matching pressing module 50. The pressing process is equivalent to the upper mold pressing the lower mold. Therefore, when different pressing modules 50 are changed according to different ropes, the upper mold also needs to be changed accordingly. Therefore, a replaceable sleeve 12 is used to ensure that the groove of the sleeve 12 matches the pressing groove 51 of the pressing module 50.
[0032] As described above, these are merely preferred embodiments of the present utility model and are not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and modifications made to the above embodiments based on the present utility model without departing from the scope of the present utility model shall fall within the scope of the present utility model.
Claims
1. An ultrasonic molding machine, comprising an ultrasonic housing and a base, wherein the ultrasonic housing is mounted on the base, characterized in that, The ultrasonic chamber is mounted on a base via a lifting and adjusting bracket. A working platform is set below the ultrasonic chamber, and a pressing module is arranged in an array on the working platform. The pressing module has several pressing grooves suitable for placing ropes.
2. The ultrasonic molding machine according to claim 1, characterized in that, The ultrasonic unit has a built-in ultrasonic generator with an ultrasonic probe, which is positioned opposite the compression module on the platform.
3. The ultrasonic molding machine according to claim 2, characterized in that, An operation display screen is located on the front of the ultrasonic unit housing.
4. The ultrasonic molding machine according to claim 1, characterized in that, The lifting and adjusting bracket includes a fixed base, a vertical upright, a vertical rack, a gear sliding seat, and a guide frame. The vertical upright is vertically inserted and fixed on the fixed base, and a vertical rack is provided on the side of the vertical upright. The gear sliding seat is sleeved on the vertical upright and has a gear inside that meshes with the vertical rack. The guide frame is sleeved on the vertical upright to maintain stability and guide the slide.
5. The ultrasonic molding machine according to claim 4, characterized in that, The gear guide seat and guide frame are connected to the back of the ultrasonic housing. The ultrasonic housing is driven to move up and down along the lifting bracket by the gear guide seat and guide frame.
6. The ultrasonic molding machine according to claim 4, characterized in that, The fixed seat is tightened onto the base with bolts, and the gear sliding seat also has a handle, which rotates to raise or lower the meshing groove.
7. The ultrasonic molding machine according to claim 6, characterized in that, The base is equipped with several buttons, including a power button, operation buttons, and a power off button.
8. The ultrasonic molding machine according to claim 2, characterized in that, The ultrasonic probe is provided with a sleeve, which is the upper mold of the shape-matching pressing module.
Citation Information
Patent Citations
Strip-shaped object flexible head manufacturing method and shoelaces manufactured through same
CN109702946A