Disc brush type tower drum cleaning tool and cleaning device
By designing a disc brush-type tower cleaning fixture, and utilizing a flexible recycling mechanism, support structure, and drive mechanism, the problem of low cleaning efficiency of existing cleaning robots was solved, and efficient cleaning of the outer wall of the tower was achieved.
Patent Information
- Application Number
- CN202520343949.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Existing cleaning robots are inefficient and take a long time to clean wind turbine towers.
A disc brush type tower cleaning fixture was designed, including a flexible recovery mechanism, a support structure, a follow-up component, and a cleaning fixing plate. The synchronous wheel and the cleaning disc are driven by a drive mechanism, and the cleaning fixing plate is stabilized by a magnetic adsorption wheel. The cleaning position is adaptively adjusted to improve the cleaning efficiency.
It achieves full-coverage cleaning of the tower's outer wall, improving cleaning efficiency and enhancing cleaning effect.
Smart Images

Figure CN223662014U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cleaning equipment technical field, concretely relates to a disc brush formula tower cylinder cleaning frock and cleaning device. BACKGROUND
[0002] As the core key component of wind turbine generator, the wind power tower cylinder bears the role of main support and stress bearing, and plays a vital role in the reliable and stable operation of the wind turbine generator. But affected by the distribution characteristics of wind energy in nature, especially the wind turbine generator in the north, most of them are installed in harsh environments such as desert gobi, plateau hills and coastal shoals, and the main structure of the tower cylinder is subjected to sand and dust erosion, rain and snow freezing and seawater corrosion for years. Lightly, paint film damage and corrosion fall off, and heavy, weld cracking, stress unevenness and other conditions lead to tower collapse, which seriously affects the strength of the main structure of the tower cylinder and the safe operation of the wind turbine generator. Therefore, it is necessary to regularly clean, maintain and maintain the wind power tower cylinder and other basic equipment.
[0003] At present, the cleaning of the surface of the wind power tower cylinder also adopts the mode of robot instead of manual work, but the existing cleaning robot usually has the problems of long cleaning time and low cleaning efficiency in actual use. UTILITY MODEL CONTENTS
[0004] Therefore, the technical problem to be solved by the utility model is to overcome the problems of long cleaning time and low cleaning efficiency of the cleaning robot in the prior art in actual use, so as to provide a disc brush formula tower cylinder cleaning frock.
[0005] In order to solve the above technical problems, the utility model provides a disc brush formula tower cylinder cleaning frock, which comprises: a flexible recovery mechanism connected with a robot body, and the flexible recovery mechanism is arranged in the direction of water flow, and the flexible recovery mechanism is used for recovering sewage; a support structure arranged on the flexible recovery mechanism, the support structure is used for connecting a sliding assembly; a follow-up assembly arranged on the sliding assembly; a cleaning fixed plate connected with the follow-up assembly, the cleaning fixed plate is provided with a driving mechanism, a first synchronous wheel, a second synchronous wheel and a cleaning disc, the driving mechanism is connected with the first synchronous wheel, the second synchronous wheel is arranged side by side with the first synchronous wheel, and a synchronous belt is sleeved on the first synchronous wheel and the second synchronous wheel, and the cleaning disc is connected with the second synchronous wheel through a power shaft; a plurality of magnetic adsorption wheels arranged at the bottom of the cleaning fixed plate.
[0006] Further, a support frame is arranged on the cleaning fixed plate, and the driving mechanism is arranged on the support frame.
[0007] Further, a cover is arranged on the support frame, and the driving mechanism is arranged in the cover.
[0008] Further, the support frame comprises a base, a plurality of heightening rods, and a motor fixing plate, the base is arranged on the cleaning fixing plate, the plurality of heightening rods are arranged on the base, the motor fixing plate is arranged on the heightening rods, and the driving mechanism penetrates the motor fixing plate.
[0009] Further, a fixing support is arranged on the cleaning fixing plate, the power shaft penetrates the fixing support and the cleaning fixing plate, the second synchronous wheel is arranged in the fixing support, and the cleaning disc is arranged at the bottom of the cleaning fixing plate.
[0010] Further, the cleaning disc is located at the middle part of the cleaning fixing plate, and a plurality of magnetic adsorption wheels are located at the outer edges of the cleaning fixing plate.
[0011] Further, the first synchronous wheel is sleeved on the output shaft of the driving mechanism.
[0012] Further, the driving mechanism is a motor.
[0013] The application further provides a disc brush type tower cylinder cleaning device, comprising a disc brush type tower cylinder cleaning tool.
[0014] Further, a cleaning liquid pipe and a high-pressure water pipe are arranged on the cleaning fixing plate.
[0015] The technical scheme of the utility model has the following advantages:
[0016] The disc brush type tower cylinder cleaning tool comprises a flexible recovery mechanism, a support structure, a follow-up assembly, a cleaning fixing plate, a magnetic adsorption wheel, and a disc brush type tower cylinder cleaning tool.
[0017] The flexible recovery mechanism is connected with the robot body, and the flexible recovery mechanism is towards the water flow direction, so that the sewage after cleaning can be directly converged into the flexible recovery mechanism for collection.
[0018] The utility model content part is provided in order to introduce the concept selection in the form of simplification, they will be further described in the specific embodiment below.The utility model content part is not intended to identify the important features or essential features of the present disclosure, and is not intended to limit the scope of the present disclosure. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the specific embodiment of the utility model or the technical scheme in the prior art, the drawings needed in the specific embodiment or prior art description will be briefly introduced below, and obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can obtain other drawings according to these drawings without creating creative labor.
[0020] Fig. 1 The structure schematic diagram of the disc brush type tower drum cleaning tool provided by the utility model is shown in the figure.
[0021] Fig. 2 The installation schematic diagram of the cleaning disc of the disc brush type tower drum cleaning tool provided by the utility model is shown in the figure.
[0022] Fig. 3 The structure schematic diagram of the support frame of the disc brush type tower drum cleaning tool provided by the utility model is shown in the figure.
[0023] BRIEF DESCRIPTION OF DRAWINGS
[0024] 1, flexible recovery mechanism; 2, robot body; 3, support structure; 4, sliding assembly; 5, follow-up assembly; 6, cleaning fixed plate; 7, driving mechanism; 8, first synchronous wheel; 9, second synchronous wheel; 10, synchronous belt; 11, cleaning disc; 12, magnetic adsorption wheel; 13, support frame; 14, cover; 15, base; 16, heightening rod; 17, motor fixed plate; 18, fixed support; 19, power shaft; 20, output shaft. DETAILED DESCRIPTION
[0025] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present disclosure. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0026] In the description of the present disclosure, it needs to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "straight", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present disclosure. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present disclosure, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.
[0027] In the description of the present disclosure, it needs to be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected: it can be mechanical connection, or electrical connection or can communicate with each other; it can be directly connected, or indirectly connected through intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present disclosure can be understood according to the specific circumstances.
[0028] In the present disclosure, unless specifically stated and limited otherwise, a first feature "on" or "under" a second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "over" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the first feature is higher in horizontal height than the second feature. The first feature "under", "below" and "under" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the first feature is lower in horizontal height than the second feature.
[0029] The following disclosure provides many different embodiments, or examples, for implementing different structures of the present disclosure. For the purpose of simplifying the present disclosure, the components and settings of specific examples are described in the following. Of course, they are only examples, and the purpose is not to limit the present disclosure. In addition, the present disclosure can repeatedly refer to numerals and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, which does not indicate the relationship between the various embodiments and / or settings discussed per se. In addition, the present disclosure provides examples of various specific processes and materials, but those of ordinary skill in the art can realize the application of other processes and / or the use of other materials.
[0030] The preferred embodiments of the present disclosure are described below in conjunction with the accompanying drawings, and it should be understood that the preferred embodiments described herein are only used to illustrate and explain the present disclosure, and are not used to limit the present disclosure.
[0031] Please refer to Figs. 1 to 3 As shown in the drawings, the utility model provides a disc brush formula tower drum cleaning frock, include: flexible recycling mechanism 1 is connected with robot body 2, and the flexible recycling mechanism 1 is located in water flow direction, and the flexible recycling mechanism 1 is used for recycling sewage, support structure 3 is located on the flexible recycling mechanism 1, and the support structure 3 is used for connecting sliding assembly 4, follow -up assembly 5 is located on the sliding assembly 4, cleaning fixed plate 6, the cleaning fixed plate 6 is connected with follow -up assembly 5, the cleaning fixed plate 6 is equipped with drive mechanism 7 and first synchronous wheel 8, second synchronous wheel 9 and cleaning disc 11, the drive mechanism 7 connects first synchronous wheel 8, the second synchronous wheel 9 is arranged in parallel with first synchronous wheel 8, and the first synchronous wheel 8 and second synchronous wheel 9 are equipped with synchronous belt 10, the cleaning disc 11 is connected with the second synchronous wheel 9 through power shaft 19, magnetic adsorption wheel 12 has a plurality of, is located at the bottom of cleaning fixed plate 6.
[0032] The flexible recycling mechanism 1 is connected with the robot body 2, and the flexible recycling mechanism 1 is towards the water flow direction, so that the sewage after cleaning can be directly converged into the flexible recycling mechanism 1 for collection. Meanwhile, the supporting structure 3 is arranged on the flexible recycling mechanism 1, the supporting structure 3 can be connected with the sliding assembly 4, that is, the sliding assembly 4 is provided with a mounting position, so that the stability of the sliding assembly 4 is ensured. The follow-up assembly 5 is arranged on the sliding assembly 4, the follow-up assembly 5 is connected with the cleaning fixed plate 6, so that the follow-up assembly 5 and the cleaning fixed plate 6 can be driven to move by the sliding assembly 4, the position of the cleaning fixed plate 6 is adjusted by the follow-up assembly 5, the first synchronous wheel 8 is driven to rotate by the driving mechanism 7, the second synchronous wheel 9 and the cleaning disc 11 are driven to rotate by the synchronous belt 10, so that the tower drum is cleaned, the cleaning disc 11 on the cleaning fixed plate 6 can completely adapt to the outer wall of the tower drum, the speed ratio of the first synchronous wheel 8 and the second synchronous wheel 9 is adjusted by the driving mechanism 7, so that the cleaning disc 11 can achieve the best cleaning effect on the dirt on the tower drum, and the cleaning efficiency is improved.
[0033] Among them, the flexible recycling mechanism 1 and the supporting structure 3, the sliding assembly 4 and the follow-up assembly 5 are prior art, therefore, not repeated here.
[0034] The disc brush type tower drum cleaning tool further comprises a support frame 13 arranged on the cleaning fixed plate 6, and the driving mechanism 7 is arranged on the support frame 13.
[0035] By arranging the support frame 13, the driving mechanism 7 can be supported, so that the driving mechanism 7 is in a suspended state, and a mounting space is provided for mounting the first synchronous wheel 8 on the driving mechanism 7.
[0036] Meanwhile, a cover 14 is arranged on the support frame 13, and the driving mechanism 7 is located in the cover 14. The arrangement of the cover 14 can ensure that the driving mechanism 7 is in a waterproof and dustproof working environment, so that the driving mechanism 7 is prevented from being damaged during storage or working, and the service life of the driving mechanism 7 is ensured.
[0037] In some optional embodiments, the support frame 13 comprises a base 15, a plurality of heightening rods 16 and a motor fixing plate 17, the base 15 is arranged on the cleaning fixed plate 6, the plurality of heightening rods 16 are arranged on the base 15, the motor fixing plate 17 is arranged on the heightening rods 16, and the driving mechanism 7 penetrates through the motor fixing plate 17.
[0038] By arranging the plurality of heightening rods 16 on the base 15 and arranging the motor fixing plate 17 on the heightening rods 16, the driving mechanism 7 can be mounted on the motor fixing plate 17, and the heightening rods 16 provide a mounting space for mounting the driving mechanism 7.
[0039] Specifically, the first synchronous wheel 8 is sleeved on the output shaft 20 of the driving mechanism 7; then the synchronous belt 10 is sleeved on the first synchronous wheel 8 and the second synchronous wheel 9, so that the driving mechanism 7 drives the first synchronous wheel 8 and the second synchronous wheel 9 and the cleaning disc 11 to rotate together.
[0040] In the embodiment, the driving mechanism 7 is a motor.
[0041] In some optional embodiments, the disc brush type tower drum cleaning tool further comprises a fixing support 18, the fixing support 18 is arranged on the cleaning fixed plate 6, the power shaft 19 penetrates through the fixing support 18 and the cleaning fixed plate 6, the second synchronous wheel 9 is arranged in the fixing support 18, and the cleaning disc 11 is arranged at the bottom of the cleaning fixed plate 6.
[0042] The fixing support 18 is arranged to facilitate the installation of the power shaft 19, and one end of the power shaft 19 extends out of the fixing support 18 and the other end extends out of the cleaning fixed plate 6; then the second synchronous wheel 9 and the cleaning disc 11 are installed on the power shaft 19, that is, the power shaft 19 drives the cleaning disc 11 and the second synchronous wheel 9 to rotate synchronously, so that the cleaning disc 11 cleans the tower drum.
[0043] Specifically, the cleaning disc 11 is located at the middle part of the cleaning fixed plate 6, and a plurality of magnetic adsorption wheels 12 are located at the outer edges of the cleaning fixed plate 6. In this way, the magnetic adsorption wheels 12 can stably support the cleaning fixed plate 6, thereby ensuring the cleaning stability of the cleaning disc 11.
[0044] The specific working process of the disc brush type tower drum cleaning tool is as follows:
[0045] The robot body 2 is adsorbed on the outer wall of the tower drum and moves, when the robot body 2 moves to the part to be cleaned, the position of the follow-up assembly 5 is adjusted by the sliding assembly 4, and then the position of the cleaning fixed plate 6 is adjusted by the follow-up assembly 5, so that the cleaning disc 11 on the cleaning fixed plate 6 is self-adapted to the curvature of the outer wall of the tower drum.
[0046] During cleaning, the driving mechanism 7 drives the first synchronous wheel 8 to rotate, the second synchronous wheel 9 also rotates under the action of the synchronous belt 10, and then the cleaning disc 11 is driven to rotate by the power shaft 19, so as to clean the outer wall of the tower drum, and the cleaned liquid can be recycled by the flexible recycling mechanism 1.
[0047] The utility model also provides a disc brush type tower drum cleaning device, including disc brush type tower drum cleaning tool, still include cleaning liquid pipe (not shown in the drawing) and high pressure water pipe (not shown in the drawing), cleaning liquid pipe and high pressure water pipe locate on the cleaning fixed plate 6.
[0048] The cleaning liquid pipe can be connected with a cleaning liquid storage tank, and the high-pressure water pipe can be connected with a water tank. The cleaning liquid storage tank and the high-pressure water tank can be placed on the ground.
[0049] The cleaning liquid pipe and the high-pressure water pipe are installed on the cleaning fixed plate 6 and are aligned with the cleaning disc 11, that is, during cleaning, the cleaning liquid is sprayed to the part to be cleaned, and the high-pressure water pipe sprays clean water. The cleaning disc 11 can clean the outer wall of the tower drum, and the sewage after cleaning is recycled by the flexible recycling mechanism 1.
[0050] Obviously, the above embodiments are only examples for clearly illustrating, but not limit the embodiments. For those skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the embodiments need not and cannot be exhausted. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.
Claims
1. A disc brush type tower drum cleaning tool, characterized by, The utility model relates to a kind of disc brush type tower cylinder cleaning tool, including: Flexible recovery mechanism (1) is connected with robot body (2), and the flexible recovery mechanism (1) is arranged in water flow direction, and the flexible recovery mechanism (1) is used to recover sewage; Support structure (3) is arranged on the flexible recovery mechanism (1), and the support structure (3) is used to connect sliding assembly (4); Follow-up assembly (5) is arranged on the sliding assembly (4); Cleaning fixed plate (6) is connected with the follow-up assembly (5), and the cleaning fixed plate (6) is provided with driving mechanism (7) and first synchronous wheel (8), second synchronous wheel (9) and cleaning disc (11) on the cleaning fixed plate (6), the driving mechanism (7) is connected with first synchronous wheel (8), the second synchronous wheel (9) is arranged in parallel with first synchronous wheel (8), and the first synchronous wheel (8) and the second synchronous wheel (9) are provided with synchronous belt (10) on the first synchronous wheel (8) and the second synchronous wheel (9), and the cleaning disc (11) is connected with the second synchronous wheel (9) by power shaft (19); Magnetic adsorption wheel (12) is arranged on the bottom of the cleaning fixed plate (6).
2. The disc brush type tower drum cleaning tool according to claim 1, characterized in that, It further includes support frame (13), and the support frame (13) is arranged on the cleaning fixed plate (6), and the driving mechanism (7) is arranged on the support frame (13).
3. The disc brush type tower drum cleaning tool according to claim 2, characterized in that, The support frame (13) is provided with cover (14), and the driving mechanism (7) is located in the cover (14).
4. The disc brush type tower drum cleaning tool according to claim 2 or 3, characterized in that, The support frame (13) includes base (15), a plurality of heightening rods (16) and motor fixing plate (17), the base (15) is arranged on the cleaning fixed plate (6), a plurality of the heightening rods (16) are arranged on the base (15), the motor fixing plate (17) is arranged on the heightening rod (16), and the driving mechanism (7) penetrates the motor fixing plate (17).
5. The disc brush type tower drum cleaning tool according to claim 4, characterized in that, It further includes fixed support (18), and the fixed support (18) is arranged on the cleaning fixed plate (6), the power shaft (19) penetrates the fixed support (18) and cleaning fixed plate (6), the second synchronous wheel (9) is arranged in the fixed support (18), and the cleaning disc (11) is arranged on the bottom of the cleaning fixed plate (6).
6. The disc brush type tower drum cleaning tool according to claim 5, characterized in that, The cleaning disc (11) is located in the middle of the cleaning fixed plate (6), and a plurality of the magnetic adsorption wheel (12) is located on the outer edge of the cleaning fixed plate (6).
7. The disc brush type tower drum cleaning tool according to claim 1, wherein, The first synchronous wheel (8) is sleeved on the output shaft (20) of the driving mechanism (7).
8. The disc brush type tower drum cleaning tool according to claim 7, characterized in that, The driving mechanism (7) is motor.
9. A disc brush type tower drum cleaning apparatus, characterized by, The utility model discloses a disc brush type tower cylinder cleaning tool.
10. The disc brush type tower drum washing apparatus according to claim 9, wherein It further includes cleaning liquid pipe and high-pressure water pipe, and the cleaning liquid pipe and high-pressure water pipe are arranged on the cleaning fixed plate (6).