Self-lubricating device for track supporting roller of circular cooler
By designing a self-lubricating device on the track support rollers of the ring cooler, and using graphite powder for automatic lubrication, the problem of instability in traditional lubrication methods is solved, achieving continuous lubrication and improved equipment stability.
Patent Information
- Application Number
- CN202520272355.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-19
AI Technical Summary
The traditional lubrication method for the track support rollers of the ring cooler requires manual and periodic addition of grease, which leads to unstable lubrication, easy adsorption of impurities, and affects the stability of the equipment and the maintenance cycle.
A self-lubricating device is designed by installing a cavity in the inner wall of the roller sleeve and filling it with graphite powder. Automatic lubrication is achieved by utilizing the discharge hole on the self-lubricating cylinder, and the release speed of graphite powder is dynamically controlled by sealing to ensure continuous lubrication.
Automatic lubrication of the track support rollers of the ring cooler has been achieved, extending the lubrication cycle, reducing equipment maintenance costs, and improving the economy and stability of the equipment.
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Figure CN223663113U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ring cooling machine track support roller technical field, specifically a kind of ring cooling machine track support roller self-lubricating device. BACKGROUND
[0002] Ring cooling machine is widely used large-scale cooling equipment in metallurgy, chemical industry and other industries, and its track support roller plays a vital role. In the continuous operation process of ring cooling machine, the support roller needs to be in contact with the track continuously and bear huge pressure and friction force to ensure that the rotary trolley can run smoothly along the track. The traditional support roller lubrication mode is mostly manual periodic greasing, and the existing lubrication by greasing is not convenient for slow addition of lubricating grease to the friction part, and it is not convenient to continuously and stably lubricate. At the same time, the lubricating grease is easy to adsorb a large amount of impurities, produce more oil stains, and it is not convenient to maintain the equipment, not convenient to prolong the maintenance period of the equipment, and not convenient to improve the stability of the equipment operation. SUMMARY
[0003] The utility model aims at providing a kind of ring cooling machine track support roller self-lubricating device to solve the problems raised in the above background.
[0004] To achieve the above object, the utility model provides the following technical scheme:
[0005] A kind of ring cooling machine track support roller self-lubricating device, including support roller self-lubricating component, the support roller self-lubricating component includes roller shaft sleeve, the inner wall of the roller shaft sleeve is rotatably connected with ring cooling machine track support roller, the inner wall of the roller shaft sleeve is provided with cavity, the top outer wall of the roller shaft sleeve is fixedly connected with feeding pipe, the top outer wall of the feeding pipe is threadedly connected with sealing cover, the inner wall of the roller shaft sleeve is provided with self-lubricating cylinder, the outer wall of the self-lubricating cylinder is rotatably connected with the outer wall of the roller shaft sleeve, the inner wall of the self-lubricating cylinder is uniformly provided with discharge hole, and the outer wall of the roller shaft sleeve is threadedly connected with end cover.
[0006] In a preferred embodiment of the utility model, the inner wall of the roller shaft sleeve is fixedly installed with a viewing window, the viewing window is located outside the cavity, and the diameter of the discharge hole is 0.1mm.
[0007] In a preferred embodiment of the utility model, the outer side inner wall of the cavity is open, the inner wall port of the opening is provided with an annular clamping groove, and two annular clamping grooves are provided inside and outside.
[0008] In a preferred embodiment of the utility model, the inner wall of the two annular clamping grooves is plug-in connected with a sealing ring, the inner side outer wall of the sealing ring is fixedly installed with a first clamping edge and a second clamping edge, and the first clamping edge and the second clamping edge are plug-in connected with the inner wall of the two annular clamping grooves.
[0009] In a preferred embodiment of the utility model, the inner wall of the sealing ring is equipped with a plugging block, the outer wall of the plugging block is in sealing connection with the opening of the cavity.
[0010] In a preferred embodiment of the utility model, the inner wall of the end cover is fixedly connected with a threaded locking ring, the inner wall of the threaded locking ring is provided with internal threads, and the outer wall of the threaded locking ring is provided with external threads.
[0011] In a preferred embodiment of the utility model, the outer wall of the threaded locking ring is in threaded sealing connection with the inner wall of the opening through the cooperation of internal threads and external threads, the outer wall of the end cover is fixedly installed with a hexagonal prism, and the hexagonal prism is used in cooperation with a wrench to control the rotation of the end cover.
[0012] In a preferred embodiment of the utility model, the outer wall of the roller shaft sleeve is sleeved with a supporting ring, the top of the supporting ring is fixedly connected with an upper clamping ring through bolts and nuts, and the bottom of the supporting ring is welded with supporting legs.
[0013] The additional aspects and advantages of the utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the utility model.
[0014] 1. By installing a cavity in the inner wall of the roller shaft sleeve, filling graphite powder in the cavity, playing a lubricating role on the outer wall of the ring cooler track supporting roller through the graphite powder, and setting a discharge hole in the inner wall of the self-lubricating cylinder, the graphite powder in the cavity is slowly released onto the outer wall of the ring cooler track supporting roller, thereby facilitating continuous automatic lubrication.
[0015] 2. The ring cooler track supporting roller plays a dynamic plugging role on the discharge hole, reduces the release speed of the graphite powder, thereby facilitating the extension of the graphite powder adding period, reducing the equipment maintenance cost, and improving the economy and stability of the equipment work. BRIEF DESCRIPTION OF DRAWINGS
[0016] The above and / or additional aspects and advantages of the utility model will become apparent and more readily appreciated from the following description of the embodiments, with reference to the following drawings, in which:
[0017] Figure 1 It is a front view structural schematic diagram of a ring cooler track supporting roller self-lubricating device.
[0018] Figure 2 It is an installation structure schematic diagram of a ring cooler track supporting roller self-lubricating device.
[0019] Figure 3 It is a supporting roller self-lubricating assembly structure schematic diagram of a ring cooler track supporting roller self-lubricating device.
[0020] Figure 4 This is an exploded structural diagram of a self-lubricating device for track support rollers in an annular cooler.
[0021] Figure 5 This is a schematic diagram of the main structure of the sealing ring in a self-lubricating device for the track support roller of a ring cooler;
[0022] Figure 6 A schematic diagram of the rear view of the sealing ring structure in a self-lubricating device for the track support rollers of an annular cooler;
[0023] Figure 7 This is a schematic diagram of the sealing cover structure in a self-lubricating device for the track support roller of an annular cooler.
[0024] In the diagram: roller sleeve 100, viewing window 110, cavity 120, self-lubricating cylinder 130, discharge hole 131, feeding pipe 140, sealing cover 141, annular groove 150, sealing ring 160, sealing block 161, first locking ridge 162, second locking ridge 163, end cover 170, threaded locking ring 171, external thread 172, internal thread 173, hexagonal prism 174, support ring 200, support leg 210, snap ring 220, bolt 230, nut 240, and annular cooler track support roller 300. Detailed Implementation
[0025] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0026] Example 1: As Figures 1-4 The system includes a self-lubricating support roller assembly, which includes a roller sleeve 100. The inner wall of the roller sleeve 100 is rotatably connected to a ring cooler track support roller 300. The inner wall of the roller sleeve 100 has a cavity 120. The top outer wall of the roller sleeve 100 is fixedly connected to a feeding pipe 140. The top outer wall of the feeding pipe 140 is threadedly connected to a sealing cap 141. A self-lubricating cylinder 130 is installed on the inner wall of the roller sleeve 100. The outer wall of the self-lubricating cylinder 130 is rotatably connected to the outer wall of the roller sleeve 100. The inner wall of the self-lubricating cylinder 130 has uniformly opened discharge holes 131. The outer wall of the roller sleeve 100 is threadedly connected to an end cap 170.
[0027] The specific application scenario of this embodiment is as follows: By installing a cavity 120 on the inner wall of the roller sleeve 100, and filling the cavity 120 with graphite powder, the graphite powder lubricates the outer wall of the ring cooler track support roller 300. By opening a discharge hole 131 on the inner wall of the self-lubricating cylinder 130, the graphite powder in the cavity 120 is slowly released onto the outer wall of the ring cooler track support roller 300, thereby facilitating continuous automatic lubrication. Since the ring cooler track support roller 300 dynamically blocks the discharge hole 131, the release rate of graphite powder is reduced, thereby facilitating the extension of the graphite powder addition cycle, reducing equipment maintenance costs, and improving the economy and stability of equipment operation.
[0028] Example 2: As Figures 4-7 A viewing window 110 is fixedly installed on the inner wall of the roller sleeve 100. The viewing window 110 is located on the outside of the cavity 120. The discharge hole 131 has a diameter of 0.1 mm. The inner wall of the outer side of the cavity 120 is open. An annular groove 150 is provided at the end of the open inner wall. There are two annular grooves 150, one inside and one outside. The inner walls of the two annular grooves 150 are fitted together to connect to a sealing ring 160. The outer wall of the inner side of the sealing ring 160 is fixedly installed with a first locking ridge 162 and a second locking ridge 162. Rib 163, first rib 162 and second rib 163 are inserted and connected to the inner walls of two annular grooves 150. The inner wall of the sealing ring 160 is provided with a sealing block 161. The outer wall of the sealing block 161 is inserted and connected to the opening inside the cavity 120 for sealing. The inner wall of the end cap 170 is fixedly connected with a threaded locking ring 171. The inner wall of the threaded locking ring 171 is provided with an internal thread 173 and the outer wall of the threaded locking ring 171 is provided with an external thread 172.
[0029] The specific application scenario of this embodiment is as follows: by setting the sealing ring 160 to fit tightly into the inner wall of the cavity 120, the structural stability when installing the end cover 170 is improved. The threaded locking ring 171 is set to improve the tightness when threadedly connected to the inner wall of the cavity 120. The double threaded connection of the external thread 172 and the internal thread 173 is set to improve the stability of the installation structure and extend the service life of the equipment.
[0030] Example 3: As Figure 3 and Figure 4 The outer wall of the threaded locking ring 171 is connected to the open inner wall by the internal thread 173 and the external thread 172 for threaded sealing. The outer wall of the end cover 170 is fixedly installed with a hexagonal prism 174. The hexagonal prism 174 is used with a wrench to control the rotation of the end cover 170. The outer wall of the roller sleeve 100 is fitted with a support ring 200. The top of the support ring 200 is fixedly connected to a snap ring 220 by bolts 230 and nuts 240. The bottom of the support ring 200 is welded to a support leg 210.
[0031] The specific application scenario of this embodiment is as follows: A sealing ring 160 is installed at the end of the cavity 120, so that the sealing ring 160 is snapped into the inside of the cavity 120. The end cap 170 is threadedly connected to the inner wall of the cavity 120, so as to facilitate sealing the port of the cavity 120 through the end cap 170, thereby preventing graphite powder from overflowing. By setting the support ring 200 and the snap ring 220 to work together, the installation of the support roller self-lubricating assembly is supported.
[0032] The working principle of this utility model is as follows: When used by those skilled in the art, the ring cooler track support roller 300 is installed on the inner wall of the self-lubricating cylinder 130, the sealing cover 141 is opened, and graphite powder is added into the cavity 120 inside the roller sleeve 100 through the feeding pipe 140. Then, the sealing cover 141 is installed on the top of the feeding pipe 140, and the graphite content in the cavity 120 is viewed through the viewing window 110. When the ring cooler track support roller 300 rotates, the graphite powder in the cavity 120 permeates to the outer wall of the ring cooler track support roller 300 through the discharge hole 131, which achieves an automatic lubrication effect on the outer wall of the ring cooler track support roller 300 and the inner wall of the self-lubricating cylinder 130.
[0033] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A self-lubricating device for a track support roller of an annular cooler, comprising a self-lubricating assembly for the support roller, the self-lubricating assembly comprising a roller bushing (100), the inner wall of which is rotatably connected to the track support roller (300) of the annular cooler, characterized in that, The inner wall of the roller sleeve (100) is provided with a cavity (120). The top outer wall of the roller sleeve (100) is fixedly connected to a feeding pipe (140). The top outer wall of the feeding pipe (140) is threadedly connected to a sealing cap (141). The inner wall of the roller sleeve (100) is equipped with a self-lubricating cylinder (130). The outer wall of the self-lubricating cylinder (130) is rotatably connected to the outer wall of the roller sleeve (100). The inner wall of the self-lubricating cylinder (130) is evenly provided with discharge holes (131). The outer wall of the roller sleeve (100) is threadedly connected to an end cap (170).
2. The self-lubricating device for the track support roller of a ring cooler according to claim 1, characterized in that, A viewing window (110) is fixedly installed on the inner wall of the roller sleeve (100). The viewing window (110) is located on the outside of the cavity (120). The discharge hole (131) has a diameter of 0.1 mm.
3. The self-lubricating device for the track support roller of a ring cooler according to claim 1, characterized in that, The outer inner wall of the cavity (120) is open, and an annular groove (150) is provided at the inner wall port of the open. There are two annular grooves (150) inside and outside.
4. The self-lubricating device for the track support roller of a ring cooler according to claim 3, characterized in that, The inner walls of the two annular slots (150) are fitted with a sealing ring (160). The outer wall of the inner side of the sealing ring (160) is fixedly installed with a first locking ridge (162) and a second locking ridge (163). The first locking ridge (162) and the second locking ridge (163) are fitted with the inner walls of the two annular slots (150) for insertion connection.
5. The self-lubricating device for the track support roller of a ring cooler according to claim 4, characterized in that, The inner wall of the sealing ring (160) is provided with a sealing block (161), and the outer wall of the sealing block (161) is fitted and sealed with the opening inside the cavity (120).
6. The self-lubricating device for the track support roller of a ring cooler according to claim 5, characterized in that, The inner wall of the end cap (170) is fixedly connected to a threaded locking ring (171), the inner wall of the threaded locking ring (171) is provided with an internal thread (173), and the outer wall of the threaded locking ring (171) is provided with an external thread (172).
7. The self-lubricating device for the track support roller of a ring cooler according to claim 6, characterized in that, The outer wall of the threaded locking ring (171) is connected to the open inner wall by the inner thread (173) and the outer thread (172) for threaded sealing. The outer wall of the end cap (170) is fixedly installed with a hexagonal prism (174). The hexagonal prism (174) is used in conjunction with a wrench to control the rotation of the end cap (170).
8. The self-lubricating device for the track support roller of a ring cooler according to claim 7, characterized in that, The outer wall of the roller sleeve (100) is fitted with a support ring (200), the top of the support ring (200) is fixedly connected to a snap ring (220) by bolts (230) and nuts (240), and the bottom of the support ring (200) is welded with a support leg (210).