Pipeline leakage detection device
By designing an automated pipeline leak detection device, which utilizes components such as an electric telescopic rod, an airbag, and a pressure sensor, automated pipeline airtightness detection has been achieved. This solves the problems of insufficient detection efficiency and accuracy caused by manual operation in existing technologies, ensuring the quality of pipelines leaving the factory.
Patent Information
- Application Number
- CN202520323325.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-27
AI Technical Summary
Existing pipeline inspection equipment requires manual operation, making it difficult to achieve large-scale automated inspection, resulting in insufficient inspection efficiency and accuracy, and making it difficult to guarantee the quality of pipelines leaving the factory.
A pipeline leak detection device was designed, including a support frame, a U-shaped plate, an adjustment mechanism, and a conveying mechanism. It uses components such as an electric telescopic rod, an airbag, an air pump, and a pressure sensor to automatically detect the air tightness of the pipeline and detect whether there is a leak by air pressure.
It has enabled automated, large-scale testing of pipelines, improving testing efficiency and accuracy, and ensuring the quality of pipelines leaving the factory.
Smart Images
Figure CN223663172U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline inspection technology, specifically to a pipeline leak detection device. Background Technology
[0002] A pipeline is a system of pipes, pipe fittings, valves, and other components used to transport gases, liquids, or fluids containing solid particles. Typically, fluids are pressurized by blowers, compressors, pumps, and boilers, flowing from high-pressure areas to low-pressure areas within the pipeline. Alternatively, the fluid's own pressure or gravity can be used for transport. Pipelines have a wide range of applications, primarily in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, water conservancy projects, and various industrial installations.
[0003] Currently, during the pipeline production process, leak detection is required to ensure pipeline quality.
[0004] However, in implementing the relevant technologies, the following problems were found with existing pipeline inspection: it is difficult to perform large-scale automatic inspection of the produced pipelines; existing inspection devices require manual operation, which reduces the inspection efficiency and accuracy, and makes it difficult to guarantee the quality of the pipelines leaving the factory. Therefore, a pipeline leakage detection device is proposed. Utility Model Content
[0005] This invention proposes a pipeline leakage detection device, which solves the problem in related technologies that it is difficult to automatically detect a large number of manufactured pipelines. Existing detection devices require manual operation, which makes it difficult to guarantee the quality of pipelines leaving the factory.
[0006] The technical solution of this utility model is as follows: a pipeline leakage detection device, comprising: a support frame, a U-shaped plate fixedly installed on the top of the support frame, an adjustment mechanism disposed on the inner bottom wall of the U-shaped plate, and a conveying mechanism disposed on both sides of the U-shaped plate;
[0007] The top of the adjustment mechanism has two electric telescopic rods facing each other. The output ends of the two electric telescopic rods are fixedly connected to a support plate. A fixed rod is fixedly installed on one side of the support plate. An air bag is fixedly installed at one end of the fixed rod. An air supply pipe is fixedly installed through the axis of the fixed rod. A pressure sensor and a solenoid valve are fixedly installed on the outer side of the air supply pipe. An air pump is fixedly installed on the other side of the support plate. The output end of the air pump is fixedly connected to one end of the air supply pipe.
[0008] An air pump 2 is fixedly installed on the top of the support plate, and the output end of the air pump 2 is fixedly connected to the air inlet end of the airbag.
[0009] A buzzer is fixedly installed on the front side of the support plate, and the buzzer is electrically connected to the air pressure sensor through a controller.
[0010] Preferably, the adjustment mechanism includes a slide plate that is fixedly installed through the bottom wall of the U-shaped plate, a bidirectional screw is rotatably connected inside the slide plate, and two sliders are slidably connected inside the slide plate, with the two sliders threadedly connected to the bidirectional screw.
[0011] Preferably, a motor is fixedly installed on one side of the slide plate, the output end of the motor extends into the interior of the slide plate, and the output end is fixedly connected to one end of the bidirectional screw.
[0012] Preferably, the conveying mechanism includes an inclined plate that is relatively fixedly installed inside the U-shaped plate, and multiple conveying rollers that run through the inclined plate from left to right. One end of each of the multiple conveying rollers is fixedly installed with a double-groove synchronous pulley, and the double-groove synchronous pulleys are connected by a synchronous belt.
[0013] Preferably, a second motor is fixedly installed on one side of the U-shaped plate, and the output end of the second motor is fixedly connected to the shaft of the double-groove synchronous pulley.
[0014] The working principle and beneficial effects of this utility model are as follows:
[0015] Motor 2 drives a double-groove synchronous pulley to rotate. Under the action of the synchronous belt, multiple conveyor rollers rotate on the inclined plate to transport the pipe into the U-shaped plate. The electric telescopic rod is activated, raising the airbag to both sides of the pipe. Motor 1 then drives a bidirectional screw to rotate inside the slide plate, connecting two sliders that slide relative to each other inside the slide plate. This is used to adjust and move the airbag to both ends of the pipe and insert it inside. Air pump 2 is activated, inflating the airbag to seal both ends of the pipe. After sealing, air pump 1 is activated, filling the pipe with air through the air supply pipe. The air pressure is detected by a pressure sensor. Once the pressure is reached, the solenoid valve closes. The pressure sensor also detects whether there is any leakage of air into the pipe. This system is effectively used for large-scale pipe testing in production workshops. Attached Figure Description
[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure proposed in this utility model;
[0018] Figure 2 A cross-sectional three-dimensional structural diagram of the slide plate is provided for this utility model;
[0019] Figure 3 This is a partial three-dimensional structural schematic diagram of the present invention;
[0020] In the diagram: 1. Support frame; 2. U-shaped plate; 3. Adjustment mechanism; 31. Slide plate; 32. Bidirectional screw; 33. Slider; 34. Motor 1; 4. Support plate; 5. Fixed rod; 6. Airbag; 7. Air supply pipe; 8. Air pressure sensor; 9. Solenoid valve; 10. Air pump 1; 11. Air pump 2; 12. Conveying mechanism; 121. Inclined plate; 122. Conveying roller; 123. Double groove synchronous pulley; 124. Motor 2; 13. Electric telescopic rod; 14. Buzzer. Detailed Implementation
[0021] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0022] Example 1
[0023] Please see Figure 1 - Figure 3 A pipeline leak detection device includes: a support frame 1, a U-shaped plate 2 fixedly installed on the top of the support frame 1, an adjustment mechanism 3 disposed on the inner bottom wall of the U-shaped plate 2, and a conveying mechanism 12 disposed on both sides of the U-shaped plate 2.
[0024] Two electric telescopic rods 13 are arranged opposite each other on the top of the adjustment mechanism 3. The output ends of the two electric telescopic rods 13 are fixedly connected to the support plate 4. A fixed rod 5 is fixedly installed on one side of the support plate 4. An air bag 6 is fixedly installed at one end of the fixed rod 5. An air supply pipe 7 is fixedly installed through the axis of the fixed rod 5. A pressure sensor 8 and a solenoid valve 9 are fixedly installed on the outer side of the air supply pipe 7. An air pump 10 is fixedly installed on the other side of the support plate 4. The output end of the air pump 10 is fixedly connected to one end of the air supply pipe 7.
[0025] An air pump 21 is fixedly installed on the top of the support plate 4, and the output end of the air pump 211 is fixedly connected to the air inlet end of the airbag 6.
[0026] A buzzer 14 is fixedly installed on the front side of the support plate 4, and the buzzer 14 is electrically connected to the air pressure sensor 8 through a controller.
[0027] In use, the pipeline is transported into the U-shaped plate 2 via the conveying mechanism 12. The electric telescopic rod 13 is activated, which raises the airbag 6 to both sides of the pipeline. The adjusting mechanism 3 is activated, which moves the airbag 6 to both ends of the pipeline and inserts it inside. The second air pump 11 is activated, which inflates the airbag 6 to seal both ends of the pipeline. After sealing, the first air pump 10 is activated, which fills the pipeline with air through the air supply pipe 7. The air pressure is detected by the air pressure sensor 8. Once the air pressure is reached, the solenoid valve 9 is activated to close. The air pressure sensor 8 is used to detect whether the air filled into the pipeline is leaking, thereby achieving the purpose of pipeline leak detection.
[0028] Furthermore, the adjustment mechanism 3 includes a slide plate 31 that is fixedly installed through the bottom wall of the U-shaped plate 2. A bidirectional screw 32 is rotatably connected inside the slide plate 31. Two sliders 33 are slidably connected inside the slide plate 31. The two sliders 33 are threadedly connected to the bidirectional screw 32. A motor 34 is fixedly installed on one side of the slide plate 31. The output end of the motor 34 extends into the interior of the slide plate 31 and is fixedly connected to one end of the bidirectional screw 32.
[0029] Specifically, by starting motor 34, motor 34 drives bidirectional screw 32 to rotate inside slide plate 31, connecting two sliders 33 to slide relative to each other inside slide plate 31, which is used to adjust and move airbag 6, so that airbag 6 moves to the two ends of the pipe.
[0030] Furthermore, the conveying mechanism 12 includes an inclined plate 121 that is relatively fixedly installed inside the U-shaped plate 2, and multiple conveying rollers 122 that pass through the inclined plate 121 from left to right. One end of each of the multiple conveying rollers 122 is fixedly installed with a double-groove synchronous pulley 123. The double-groove synchronous pulleys 123 are connected by a synchronous belt. A second motor 124 is fixedly installed on one side of the U-shaped plate 2. The output end of the second motor 124 is fixedly connected to the shaft of the double-groove synchronous pulley 123.
[0031] Specifically, by starting motor 124, motor 124 drives double-groove synchronous pulley 123 to rotate. Under the action of synchronous belt, multiple conveying rollers 122 rotate on inclined plate 121 to transport the pipeline.
[0032] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A pipeline leak detection device, characterized in that, include: Support frame (1), U-shaped plate (2) fixedly installed on the top of the support frame (1), adjustment mechanism (3) set on the bottom wall of the U-shaped plate (2), and conveying mechanism (12) set on both sides of the U-shaped plate (2); The top of the adjustment mechanism (3) has two electric telescopic rods (13) arranged opposite each other. The output ends of the two electric telescopic rods (13) are fixedly connected to a support plate (4). A fixing rod (5) is fixedly installed on one side of the support plate (4). An air bag (6) is fixedly installed at one end of the fixing rod (5). An air supply pipe (7) is fixedly installed through the axis of the fixing rod (5). A pressure sensor (8) and a solenoid valve (9) are fixedly installed on the outer side wall of the air supply pipe (7). An air pump (10) is fixedly installed on the other side of the support plate (4). The output end of the air pump (10) is fixedly connected to one end of the air supply pipe (7). An air pump 2 (11) is fixedly installed on the top of the support plate (4), and the output end of the air pump 2 (11) is fixedly connected to the air inlet end of the airbag (6). A buzzer (14) is fixedly installed on the front side of the support plate (4), and the buzzer (14) is electrically connected to the air pressure sensor (8) through a controller.
2. The pipeline leak detection device according to claim 1, characterized in that: The adjustment mechanism (3) includes a slide plate (31) that is fixedly installed through the bottom wall of the U-shaped plate (2). A bidirectional screw (32) is rotatably connected inside the slide plate (31). Two sliders (33) are slidably connected inside the slide plate (31). The two sliders (33) are threadedly connected to the bidirectional screw (32).
3. The pipeline leak detection device according to claim 2, characterized in that: A motor (34) is fixedly installed on one side of the slide plate (31). The output end of the motor (34) extends into the interior of the slide plate (31) and is fixedly connected to one end of the bidirectional screw (32).
4. The pipeline leak detection device according to claim 1, characterized in that: The conveying mechanism (12) includes an inclined plate (121) that is relatively fixedly installed inside the U-shaped plate (2), and a plurality of conveying rollers (122) that pass through the inclined plate (121) from left to right. One end of each of the plurality of conveying rollers (122) is fixedly installed with a double-groove synchronous pulley (123), and the double-groove synchronous pulleys (123) are connected by a synchronous belt.
5. A pipeline leak detection device according to claim 4, characterized in that: A second motor (124) is fixedly installed on one side of the U-shaped plate (2), and the output end of the second motor (124) is fixedly connected to the shaft of the double-groove synchronous wheel (123).