Dimension detection tool for inductor

Abstract

A rectangular groove is formed in a bottom plate, a rectangular silica gel strip is arranged in the rectangular groove, a lower end ring is arranged on the bottom plate, ground feet are arranged at the lower end of the bottom plate through welding, a lower end ring is arranged at the upper end of the bottom plate, a current detector is arranged on the outer side of an inductor body, a data sensor is arranged at the lower end of the inductor body, and a connector lug is arranged at the front end of a protection plate. A gap is formed in one side of the protection plate, a round silica gel strip is arranged in the gap, two ends of the gap are fastened by clamping plates through screws, the lower end of the protection plate is pressed on the rectangular silica gel strip of the bottom plate around the lower end ring to be closed, and the upper end of the protection plate is fixedly connected with the upper end ring. Through the rectangular silica gel strip, the inductor body can be prevented from shaking excessively in the horizontal direction, the position of the inductor body can be kept relatively stable, and it is ensured that the inductor body and other parts of the detection tool keep a correct relative position relation in the detection process.

Description

TECHNICAL FIELD

[0001] The utility model belongs to inductor detection technical field, and specifically is a size detection frock for inductor. BACKGROUND

[0002] Inductor is the element that can transform electric energy into magnetic energy and store up, and the structure of inductor is similar to transformer, but only has one winding, and inductor has certain inductance, and it only hinders the change of current, if inductor is in the state without current, when circuit is connected, it will try to hinder the current flowing through it, if inductor is in the state with current, when circuit is disconnected, it will try to maintain the invariance of current.

[0003] In prior art, traditional inductor size detection frock often has some problems in the detection process.For example, during detection, inductor body is difficult to keep stable position, and it is easy to shake excessively in horizontal direction, which makes it difficult to maintain correct relative position relationship between inductor body and other components of detection frock, thereby greatly affecting the accuracy of detection result.

[0004] In addition, the line and element in detection frock are also susceptible to external environment.In actual production environment, dust, moisture and other interference factors are everywhere, and due to lack of effective protective measures, these interference factors are easy to enter the inside of frock, causing damage to line or element, and thereby affecting the normal work and service life of detection frock.

[0005] At the same time, during use, some components of frock may appear gap opening or damage.For example, the structure of protective plate in part of frock is not stable enough, and its gap is easy to open, or the protective plate itself is easy to damage, which not only affects the sealing property of frock, but also may cause external dust, sundries and the like to enter the detection area, affecting the accuracy of detection result.Moreover, when frock slightly shakes or vibrates, gap between protective plate and bottom plate is easy to appear, which also has adverse effect on detection result.

[0006] Therefore, the size detection frock for inductor is provided to solve the above problems. CONTENT OF UTILITY MODEL

[0007] In view of the above situation, in order to overcome the defects of prior art, the utility model provides a size detection frock for inductor to at least partially solve the above technical problems.

[0008] The technical scheme adopted by the utility model is as follows:

[0009] The utility model provides a size detection frock for inductor, include: bottom plate, inductor body and protection board, be equipped with rectangular groove on the bottom plate, be equipped with rectangular silica gel strip in the rectangular groove, be equipped with lower end ring on the bottom plate, the lower extreme of bottom plate is equipped with foot bolt through welding, the upper extreme of bottom plate is equipped with lower end ring.

[0010] As a further scheme of the utility model: the outside of inductor body is equipped with current detector, and the lower end is equipped with data sensor.

[0011] As a further scheme of the utility model: the front end of protection board is equipped with binding post, one side of protection board is equipped with slit, round silica gel strip is equipped in the slit, and the both ends are fastened with clamping plate screw.

[0012] As a further scheme of the utility model: the lower end of protection board surrounds lower end ring and is pressed on the rectangular silica gel strip of bottom plate to realize closure, and the upper end of protection board is fixedly connected with upper end ring.

[0013] As a further scheme of the utility model: the inside of inductor body is in protection board, and the top of inductor body and protection board is equipped with upper pressing plate.

[0014] As a further scheme of the utility model: the upper pressing plate and bottom plate are equipped with wire drawing, and the data sensor and rectangular silica gel strip on the bottom plate are in close contact by the tension of wire drawing, so that complete sealing is achieved.

[0015] As a further scheme of the utility model: the shape of upper pressing plate is X type.

[0016] As a further scheme of the utility model: the number of binding post is not less than two.

[0017] The utility model discloses a size detection frock for inductor, include: bottom plate, inductor body and protection board, be equipped with rectangular groove on the bottom plate, be equipped with rectangular silica gel strip in the rectangular groove, be equipped with lower end ring on the bottom plate, the lower extreme of bottom plate is equipped with foot bolt through welding, the upper extreme of bottom plate is equipped with lower end ring.

[0018] The rectangular silica gel strip can prevent the inductor body from excessive shaking in the horizontal direction, help to keep the position of the inductor body relatively stable, and ensure that the inductor body and other components of the detection frock maintain correct relative positional relationship during detection.

[0019] The slit and the round silica gel strip in the slit on one side of the protection board are fastened with clamping plate screw at both ends, which can protect the lines or elements in the protection board from external dust, moisture and other interference factors, and ensure the integrity of the protection board structure and prevent the slit from opening or the protection board from being damaged during use.

[0020] The embodiment is closed by pressing the lower end of the protection plate around the lower end ring on the rectangular silica gel strip of the bottom plate, thereby providing a stable detection space for the inductor body, the rectangular silica gel strip can not only play a sealing role to prevent dust, sundries and the like in the outside from entering the detection area to affect the detection result, but also has a certain elasticity, so that the connection between the protection plate and the bottom plate is more compact, and the gap between the protection plate and the bottom plate caused by slight shaking or vibration of the tool during detection is avoided.

[0021] The above summary is only for the purpose of the description and is not intended to limit in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features will become apparent to those skilled in the art upon consideration of the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort.

[0023] Figure 1 is a bottom plate structure schematic view of the inductor size detection tool of the present application.

[0024] Figure 2 is Figure 1 a structure schematic view of A-A in the above.

[0025] Figure 3 is a front view of the inductor size detection tool of the present application.

[0026] Figure 4 is a top view of the inductor size detection tool of the present application.

[0027] Figure 5 is Figure 4 a structure schematic view of B-B in the above.

[0028] As shown in the figure: 1, bottom plate, 2, rectangular groove, 3, lower end ring, 4, rectangular silica gel strip, 5, anchor, 6, wire drawing, 7, upper pressing plate, 8, terminal, 9, protection plate, 10, upper end ring, 11, screw, 12, clamping plate, 13, circular silica gel strip, 14, inductor body, 15, current detector, 16, data sensor.

[0029] The accompanying drawings are used to provide a further understanding of the present application and constitute a part of the specification, together with the embodiments of the present application, to explain the present application, and do not constitute a limitation of the present application. DETAILED DESCRIPTION

[0030] Hereinafter, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0031] It should be noted that the terms "first", "second", and the like are used only to distinguish descriptions and location descriptions, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the feature defined with "first" and the like can explicitly or implicitly include one or more features; similarly, for some features that are not limited in number by the words "two", "three" and the like, it should be noted that the features also belong to explicitly or implicitly include one or more feature quantities;

[0032] In the embodiments of the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "fixing" and the like should be understood in a broad sense; for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally formed; it can be mechanically connected, it can be directly connected, it can be welded, it can be indirectly connected through an intermediate medium, or it can be the communication or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the description and drawings in combination with specific circumstances.

[0033] In the description of the embodiments of the present application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the embodiments of the present application.

[0034] As shown in Figures 1 to 5 An inductor size detection tool, comprising: a bottom plate 1, an inductor body 14 and a protective plate 9, the bottom plate 1 is provided with a rectangular groove 2, the rectangular groove 2 is provided with a rectangular silica gel strip 4, the bottom plate 1 is provided with a lower end ring 3, the lower end of the bottom plate 1 is provided with a foot 5 through welding, the upper end of the bottom plate 1 is provided with a lower end ring 3, the outer side of the inductor body 14 is provided with a current detector 15, the lower end is provided with a data sensor 16, the front end of the protective plate 9 is provided with a terminal 8, one side of the protective plate 9 is provided with a gap, the gap is provided with a circular silica gel strip 13, and the two ends are fastened with a clamp 12 and a screw 11.

[0035] In the specific application of the embodiment of the utility model, first, the inductor body 14 is placed on the lower end ring 3 of the bottom plate 1, and the rectangular silica gel strip 4 in the rectangular groove 2 is used for preliminary positioning. Then, the protective plate 9 is connected with the external detection equipment through the terminal 8, and is ready for detection work. When the inductor works, the current detector 15 works according to the electromagnetic induction principle. When the current passes through the inductor, the magnetic field changes, the induction coil in the current detector 15 can sense the change of the magnetic field and convert it into an electric signal. According to the electric signal, the current size in the inductor can be calculated. If the size of the inductor changes, for example, the number of turns of the inductor coil or the spacing of the coil changes, the inductance value of the inductor will be affected, and then the current size will be affected. By monitoring the current, the relevant information of the size change of the inductor can be indirectly obtained. For example, if the inductor changes in size during the working process, the temperature data detected by the temperature sensor will deviate from the normal range; or if the size change causes the internal pressure to change, the pressure sensor will also detect abnormal data.

[0036] The data collected by the current detector 15 and the data sensor 16 are transmitted to the external equipment through the terminal 8 at the front end of the protective plate 9. The protective plate 9 protects the transmission lines. The gap structure of the circular silica gel strip 13 and the clamp plate 12 fastened by the screw 11 ensures the stability of the internal lines of the protective plate 9, preventing the lines from being disturbed or damaged during transmission. In the external equipment, the received data will be processed according to the pre-set algorithm. The collected current, temperature, pressure and other data are compared and analyzed with the standard size data model of the inductor. If the data is within the allowable error range, it is determined that the size of the inductor is qualified; if the data is out of range, it is determined that the size of the inductor is unqualified, and further analysis can be made to determine which factors (such as inductor coil deformation, core displacement, etc.) cause the size change.

[0037] In one possible implementation, the lower end of the protective plate 9 is pressed on the rectangular silica gel strip 4 of the bottom plate 1 around the lower end ring 3 to realize sealing, the upper end of the protective plate 9 is fixedly connected with the upper end ring 10, the inductor body 14 is inside the protective plate 9, and the inductor body 14 and the top end of the protective plate 9 are provided with the upper pressing plate 7.

[0038] In the specific application of the embodiment of the utility model, the protective plate 9 is pressed on the bottom plate 1 around the lower end ring 3, the position and shape of the lower end of the protective plate 9 are determined by the lower end ring 3, and the accuracy of the sealed connection between the protective plate 9 and the bottom plate 1 is ensured. The upper end of the protective plate 9 is fixedly connected with the upper end ring 10, and the upper and lower end rings jointly support and shape the protective plate 9, so that the protective plate 9 forms a regular shape to accommodate the inductor body 14. At the same time, it is also convenient for the assembly and disassembly of the tooling. When the inductor body 14 needs to be replaced or the tooling needs to be maintained, the protective plate 9 can be easily separated or assembled with the upper and lower end rings.

[0039] The upper pressing plate 7 cooperates with the top end of the protection plate 9, and when the inductor body 14 is placed, the upper pressing plate 7 can exert a certain pressure (the pressure needs to be moderate, which can fix the inductor body 14 and will not damage the inductor body 14) on the inductor body 14, so that the inductor body 14 is tightly attached to the preset position inside the protection plate 9. During the detection process, the upper pressing plate 7 can keep the position of the inductor body 14 stable in the vertical direction, so as to avoid the vertical displacement of the inductor body 14 due to its own weight or slight external vibration, thereby ensuring that the size data detected is obtained when the inductor body 14 is in the correct position.

[0040] In a possible implementation, a pull wire 6 is arranged between the upper pressing plate 7 and the bottom plate 1, and the data sensor 16 and the rectangular silica gel strip 4 on the bottom plate 1 are tightly contacted and completely sealed by pulling the pull wire 6 up and down. The shape of the upper pressing plate 7 is X-shaped, and the number of the terminal heads 8 is not less than two.

[0041] In the specific application of the embodiment of the utility model, when the pull wire 6 is pulled up and down, the upper pressing plate 7 will approach the bottom plate 1. Due to the pulling force of the pull wire 6, the upper pressing plate 7 will exert pressure on the data sensor 16, so that the data sensor 16 is tightly attached to the rectangular silica gel strip 4 on the bottom plate 1. The rectangular silica gel strip 4 itself has certain elasticity and sealing performance, and can fill the small gap between the data sensor 16 and the bottom plate 1 after being subjected to pressure, so as to achieve the effect of complete sealing.

[0042] In the sealed state, the data sensor 16 can accurately detect the size of the inductor. The data sensor 16 can obtain the size information of the inductor by using principles such as optical measurement and electromagnetic induction. For example, if the optical measurement principle is used, in a sealed and stable environment, light can be accurately projected onto the surface of the inductor and reflected back, and the data sensor 16 calculates the related size of the inductor according to the reflection time and intensity of the light. If the electromagnetic induction principle is used, the data sensor 16 can determine the size and other parameters of the inductor by detecting the magnetic field change around the inductor.

[0043] It should be noted that, in the present document, the terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article or device.

[0044] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

[0045] The above describes the present application and its embodiments, which are not restrictive, and the embodiments shown in the drawings are only one of the embodiments of the present application, and the actual structure is not limited thereto. In summary, if a person skilled in the art is inspired, without departing from the creative purpose of the present application, without creative design, similar structure and embodiments to the technical solution, which should belong to the protection scope of the present application.

Claims

1. An inductor size detection tool characterized by, Include: The bottom plate (1), the inductor body (14) and the protection plate (9), the bottom plate (1) is equipped with rectangular groove (2), the rectangular groove (2) is equipped with rectangular silica gel strip (4), the bottom plate (1) is equipped with lower end ring (3), the lower end of bottom plate (1) is equipped with foot (5) through welding, the upper end of bottom plate (1) is equipped with lower end ring (3).

2. The size detection tool for an inductor according to claim 1, wherein The outside of the inductor body (14) is equipped with current detector (15), and the lower end is equipped with data sensor (16).

3. The size detection tool for an inductor according to claim 1, wherein The front end of the protection plate (9) is equipped with terminal (8), one side of the protection plate (9) is equipped with gap, the gap is equipped with circular silica gel strip (13), both ends are fastened with clamp (12) screw (11).

4. The size detection tool for an inductor according to claim 1, wherein The lower end of the protection plate (9) is pressed on the rectangular silica gel strip (4) of the bottom plate (1) around the lower end ring (3) to realize closure, and the upper end of the protection plate (9) is fixedly connected with the upper end ring (10).

5. The size detection tool for an inductor according to claim 1, wherein The inductor body (14) is inside the protection plate (9), and the top of the inductor body (14) and the protection plate (9) is equipped with upper pressing plate (7).

6. The size detection tool for an inductor according to claim 5, wherein The upper pressing plate (7) and the bottom plate (1) are equipped with wire drawing (6), and the data sensor (16) and the rectangular silica gel strip (4) on the bottom plate (1) are tightly contacted by pulling up and down the wire drawing (6) to achieve complete sealing.

7. The size detection tool for an inductor according to claim 5, wherein The shape of the upper pressing plate (7) is X type.

8. The size detecting tool for an inductor according to claim 3, wherein The number of terminal (8) is not less than two.

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