Lithium ion battery roller drop test clamp
By designing a lithium-ion battery roller drop test fixture with a main clamp and cover plate, using springs to fix the battery and tabs to prevent deformation, and setting up detection slots and observation ports, the problem of complex operation and limited applicability of existing fixtures is solved, achieving efficient and accurate testing.
Patent Information
- Application Number
- CN202520296167.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-24
AI Technical Summary
Existing lithium-ion battery roller drop test fixtures are complex to operate, affecting testing efficiency and accuracy, and are difficult to adapt to different product specifications, thus limiting their applicability.
A test fixture including a main clamp and a cover plate was designed. It is equipped with springs to fix batteries of different sizes, a tab fixing clamp to prevent the tabs from deforming, and a detection slot and observation port to facilitate the detection of battery voltage and internal resistance. The fixture is made of transparent material to facilitate observation and assembly.
It improves testing efficiency and accuracy, expands the applicability of the fixture, simplifies the operation process, and enhances the stability and convenience of the fixture.
Smart Images

Figure CN223664234U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lithium-ion battery technology, specifically to a lithium-ion battery roller drop test fixture. Background Technology
[0002] In modern industrial production and quality control, product safety and reliability are paramount. To ensure products maintain their functional and structural integrity during transportation, use, or accidental drops, the roller drop test has become a widely used testing method. This test assesses a product's impact resistance and structural integrity by simulating drop scenarios that products might encounter in real-world use.
[0003] Traditional drop testing methods often rely on simple free-fall experiments, requiring no fixture support. However, this method cannot fully simulate the various complex situations encountered in real-world use. Roller drop testing, on the other hand, involves rotating a roller to drop the product from multiple angles and directions, more closely mimicking the real-world environment and providing more accurate and comprehensive test data.
[0004] However, existing roller drop test fixtures still have some shortcomings. Most of the test fixtures are complicated and cumbersome to operate, which can easily affect the test efficiency and accuracy. Furthermore, they are difficult to adapt to different product specifications, and their application range is relatively limited. Utility Model Content
[0005] The purpose of this utility model is to provide a lithium-ion battery roller drop test fixture to solve the problems that most existing test fixtures are complicated and cumbersome to operate, which can easily affect the testing efficiency and accuracy, and are difficult to adapt to different product specifications, thus limiting their applicability.
[0006] A lithium-ion battery roller drop test fixture includes a fixture main board with a mounting frame on it. Multiple second screw holes are provided on the fixture main board around the mounting frame. A tab fixing fixture is provided at the upper end of the mounting frame. A detection groove is provided within the mounting frame below the tab fixing fixture. A spring is provided on the side wall of the mounting frame below the detection groove, and a limit groove is fixedly connected to the end of the spring. A matching fixture cover plate is provided on the top of the fixture main board, and first screw holes corresponding one-to-one with the second screw holes are provided on the fixture cover plate.
[0007] Preferably, the clamp cover plate has an observation port on its upper part, and foam is provided on the surface of the clamp cover plate that contacts the clamp main plate.
[0008] Preferably, the surface of the clamping block that contacts the battery is provided with a wear-resistant layer, and the four corners of the mounting frame are provided with limiting grooves.
[0009] Preferably, both the clamp cover and the clamp main plate are made of transparent material.
[0010] The advantages of this utility model are as follows: This utility model provides a lithium-ion battery roller drop test fixture, which can fix batteries of different sizes by setting springs, thus expanding the applicability of the fixture. The electrode fixing fixture uses electrode fixing fixtures to fix the electrode electrodes and prevent the electrodes from deforming during the test. By setting detection grooves and observation ports, the battery voltage and internal resistance can be detected during the test. The operation is simple and does not require disassembly of the fixture, which enhances the convenience of the fixture. The test fixtures are all made of transparent materials, which makes it easy to observe the battery condition during the test, thus improving the test efficiency and accuracy. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the clamp cover plate in this utility model.
[0012] Figure 2 This is a schematic diagram of the internal structure of the clamp cover plate in this utility model.
[0013] Figure 3 This is a schematic diagram of the main clamp board in this utility model.
[0014] Among them, 100 is the clamp cover plate; 101 is the first screw hole; 102 is the observation port; 103 is the foam; 200 is the clamp main board; 201 is the second screw hole; 202 is the mounting frame; 203 is the electrode fixing clamp; 204 is the detection groove; 205 is the spring; 206 is the clamping block; and 207 is the limit groove. Detailed Implementation
[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0016] like Figures 1 to 3 As shown, a lithium-ion battery roller drop test fixture includes a fixture main board 200, a mounting frame 202 on the fixture main board 200, a plurality of second screw holes 201 on the fixture main board 200 around the mounting frame 202, an electrode fixing clamp 203 on the upper end of the mounting frame 202, a detection groove 204 in the mounting frame 202 below the electrode fixing clamp 203, a spring 205 on the side wall of the mounting frame 202 below the detection groove 204, a clamping block 206 fixedly connected to the end of the spring 205, and a matching fixture cover plate 100 on the top of the fixture main board 200, the fixture cover plate 100 having first screw holes 101 corresponding one-to-one with the second screw holes 201.
[0017] The battery to be tested is placed into the mounting frame 202. The clamping block 206 and spring 205 are used to softly fix the battery to be tested. By setting the spring 205, batteries of different sizes can be fixed, expanding the applicability of the clamp. The tab fixing clamp 203 is used to fix the battery cell tabs to prevent the tabs from deforming during the test. The tab fixing clamp 203 has a baffle in the middle to prevent the battery from short-circuiting. The detection groove 204 on the tab fixing clamp 203 can be used to detect the battery voltage and internal resistance during the test. The operation is simple and improves the testing efficiency and accuracy. The clamp cover plate 100 and the clamp main board 200 can be combined and installed through the first screw hole 101 and the second screw hole 201 to fix the test battery and enhance the stability of the clamp.
[0018] In this embodiment, the clamp cover plate 100 is provided with an observation port 102, and foam 103 is provided on the surface of the clamp cover plate 100 that contacts the clamp main plate 200.
[0019] The observation port 102 is provided to facilitate the staff to conduct phased tests on the battery voltage and internal resistance of the battery to be tested, thereby improving the practicality of the fixture. The foam is used to fix the test sample and prevent it from being damaged by factors such as compression, thereby enhancing the safety and reliability of the fixture.
[0020] In this embodiment, a wear-resistant layer is provided on the side surface of the clamping block 206 that contacts the battery, and limiting grooves 207 are provided at the four corners of the mounting frame 202.
[0021] Adding a wear-resistant layer can enhance the wear resistance of the fixture, reduce wear on the battery, and extend the service life of the fixture.
[0022] In this embodiment, both the clamp cover plate 100 and the clamp main plate 200 are made of transparent material.
[0023] The test fixtures are all made of transparent material, which makes it easy to observe the battery status during the test without disassembling the fixtures, thus enhancing their convenience.
[0024] Working process and principle: When using this device, the battery to be tested is placed into the mounting frame 202. The clamping block 206 and spring 205 are used to softly fix the battery to be tested. By setting the spring 205, batteries of different sizes can be fixed, expanding the applicability of the clamp. The electrode fixing clamp 203 is used to fix the battery electrode to prevent the electrode from deforming during the test. The electrode fixing clamp 203 has a baffle in the middle to prevent the battery from short-circuiting. The detection groove 204 on the electrode fixing clamp 203 can be used to detect the battery voltage and internal resistance during the test. The operation is simple and improves the testing efficiency and accuracy. The clamp cover plate 100 and the clamp main plate 200 can be combined and installed through the first screw hole 101 and the second screw hole 201 to fix the test battery and enhance the stability of the clamp. The test clamps are all made of transparent material, which makes it easy to observe the battery condition during the test without disassembling the clamp, enhancing the convenience of the clamp.
[0025] As is known from common technical knowledge, this utility model can be implemented through other embodiments that do not depart from its spirit or essential characteristics. Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not the only ones. All modifications within the scope of this utility model or its equivalents are included in this utility model.
Claims
1. A lithium-ion battery roller drop test fixture, characterized in that: The fixture includes a main fixture (200), on which a mounting frame (202) is provided. Multiple second screw holes (201) are provided on the main fixture (200) around the mounting frame (202). A tab fixing fixture (203) is provided at the upper end of the mounting frame (202). A detection groove (204) is provided in the mounting frame (202) below the tab fixing fixture (203). A spring (205) is provided on the side wall of the mounting frame (202) below the detection groove (204). A limit groove (207) is fixedly connected to the end of the spring (205). A fixture cover plate (100) matching the fixture is provided on the top of the fixture main fixture (200). A first screw hole (101) corresponding to the second screw holes (201) is provided on the fixture cover plate (100).
2. The lithium-ion battery roller drop test fixture according to claim 1, characterized in that: An observation port (102) is provided on the clamp cover plate (100), and foam (103) is provided on the surface of the clamp cover plate (100) that contacts the clamp main plate (200).
3. A lithium-ion battery roller drop test fixture according to claim 2, characterized in that: The clamping block (206) has a wear-resistant layer on the side surface that contacts the battery, and the mounting frame (202) has limiting grooves (207) at its four corners.
4. A lithium-ion battery roller drop test fixture according to claim 2, characterized in that: Both the clamp cover plate (100) and the clamp main plate (200) are made of transparent material.