Magnetic integrated LLC transformer with joint locking structure

The combined structure of the kit, sheath, internal threaded sleeve and compression block solves the problems of connector structural damage and disassembly complexity caused by the connector locking method, and realizes convenient connection and simplified maintenance process.

CN223665286UActive Publication Date: 2025-12-12DONGGUAN HONGJI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202423155054.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-12
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The current connector locking method of magnetically integrated LLC transformers leads to damage to the connector structure, reduced service life, complicated and costly disassembly, and may damage the leads.

Method used

The device employs a combination structure of kit, sheath, internal threaded sleeve and compression block, and achieves connection between lead wire and connector through threaded locking, which avoids the connector being crushed and simplifies the disassembly process.

Benefits of technology

It improves ease of operation and connection reliability, reduces maintenance difficulty and cost, and simplifies subsequent maintenance work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of LLC transformers, and particularly relates to a magnetic integrated LLC transformer with a joint locking structure, which comprises a bottom plate, a magnetic ring is mounted on the surface of the bottom plate, a lead at the bottom of the magnetic ring penetrates through the bottom plate to be butted with a wire connector, and a sleeve is sleeved on the outer wall of the lead; the utility model relates to a lead wire connector, which comprises a sleeve member, the bottom of the sleeve member is fixedly connected with a sheath, the inner wall of the connecting end of the sleeve member and the sheath is sleeved with an internal thread bushing, the bottom of the internal thread bushing is connected with an extrusion block, and one side of the extrusion block is connected with the outer wall of the lead wire. Then the four extrusion blocks are inserted into a gap between the lead and the wire connector, and after the insertion is completed, the internal thread sleeve is adjusted down to be in threaded butt joint with the four ejection blocks for locking, so that when the lead is in butt joint with the wire connector, the wire connector does not need to be pinched to be flat and the lead is locked like a traditional connection mode; therefore, the lead and the wire connector can be conveniently maintained and detached in the later period.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to LLC transformer technical field, concretely relates to a magnetic integrated LLC transformer with joint locking structure. BACKGROUND

[0002] The magnetic integrated LLC transformer is a kind of transformer using magnetic integration technology, it integrates the function of resonant inductance, makes the overall structure more compact, more flat through structural design.This kind of transformer usually includes base, winding frame, coil and magnetic core etc.parts.Among them, winding frame is divided into first winding frame and second winding frame, coil includes transformer coil and inductance coil, two are connected in series, and are respectively wound on two winding frames.Magnetic core is more E-shaped magnetic core, is installed in winding frame;

[0003] At present, the locking mode between lead and terminal connector on magnetic integrated LLC transformer mainly relies on a traditional method, that is, terminal connector is pinched to lock lead.This locking mode can realize the purpose of connection to some extent, but there are many deficiencies.

[0004] First, the structure of terminal connector itself is damaged by pinching terminal connector to lock lead, which reduces the service life of terminal connector, in addition, from the perspective of later maintenance, lead and terminal connector using this locking mode are extremely inconvenient when disassembling and replacing.Because terminal connector has been pinched, its shape and size have changed, so additional force and tool are needed when disassembling, which increases the complexity and time cost of operation.At the same time, lead may be damaged during disassembling process, which further increases the difficulty and cost of maintenance. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a magnetic integrated LLC transformer with joint locking structure, to solve the problem that pinching terminal connector to lock lead will damage the structure of terminal connector itself, which reduces the service life of terminal connector, in addition, from the perspective of later maintenance, lead and terminal connector using this locking mode are extremely inconvenient when disassembling and replacing.Because terminal connector has been pinched, its shape and size have changed, so additional force and tool are needed when disassembling, which increases the complexity and time cost of operation.At the same time, lead may be damaged during disassembling process, which further increases the difficulty and cost of maintenance.

[0006] To realize the above-mentioned purpose, the utility model provides the following technical scheme: a magnetic integrated LLC transformer with joint locking structure, including bottom plate, the surface of bottom plate is installed with magnetic ring, the lead of magnetic ring bottom passes through bottom plate and is connected with terminal connector, the outer wall of lead is sleeved with sleeve set;

[0007] The bottom of the kit is fixedly connected with a sheath, the inner wall of the connecting end of the kit and the sheath is sleeved with an internal thread sleeve, the bottom of the internal thread sleeve is connected with an extrusion block, and one side of the extrusion block is connected with the outer wall of the lead wire.

[0008] In order to prevent the extrusion block from being inserted into the lead wire and the terminal to the maximum depth and being blocked by the limiting ring, so that the extrusion block can safely enter between the lead wire and the terminal, preferably, the bottom of the terminal and the lead wire sleeve end is fixedly connected with a limiting ring, and the inner diameter of the limiting ring is smaller than the inner diameter of the cylindrical sleeve end of the terminal.

[0009] In order to make the extrusion block smoothly inserted between the lead wire and the terminal, preferably, the top of the extrusion block is fixedly connected with a top block, and the bottom of the extrusion block is fixedly connected with a bottom block.

[0010] The outer wall of the top block is an arc structure, and the arc outer wall of the top block is provided with a threaded structure, one side of the bottom block is provided with a chamfered surface, and the other side outer wall of the bottom block is an arc structure.

[0011] In order to make the extrusion block inserted between the lead wire and the terminal, the three can maintain good conductivity, preferably, the extrusion block is made of metal, four extrusion blocks are arranged at equal intervals between the terminal and the lead wire, and the four top blocks on the four extrusion blocks are in threaded locking structure.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] When the lead wire and the terminal are connected, the lead wire is inserted into the terminal first, then the four extrusion blocks are inserted into the gap between the lead wire and the terminal, and after the insertion is completed, the internal thread sleeve is adjusted to be in threaded connection with the four top blocks, so that when the lead wire and the terminal are connected, the terminal does not need to be pinched to lock the lead wire as in the traditional connection mode, and the lead wire and the terminal can be conveniently maintained and disassembled. BRIEF DESCRIPTION OF DRAWINGS

[0014] The drawings are used to provide a further understanding of the utility model, and constitute a part of the specification, and are used together with the embodiments of the utility model to explain the utility model, and do not constitute a limitation on the utility model. In the drawings:

[0015] Figure 1 It is a front view structural schematic diagram of the utility model;

[0016] Figure 2This is a side cross-sectional view of the lead wire and connector mating end of this utility model.

[0017] Figure 3 This is a bottom view cross-sectional structural diagram of the lead wire and connector mating end of this utility model;

[0018] Figure 4 This is a schematic diagram of the extrusion block structure of this utility model.

[0019] In the diagram: 1. Base plate; 2. Magnetic ring; 3. Lead wire; 4. Connector; 5. Kit; 6. Sheath; 7. Internal threaded sleeve; 8. Extrusion block; 81. Top block; 82. Bottom block; 9. Limiting ring. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-4 The present invention provides the following technical solution: a magnetic integrated LLC transformer with a connector locking structure, including a base plate 1, a magnetic ring 2 installed on the surface of the base plate 1, and a lead 3 at the bottom of the magnetic ring 2 passing through the base plate 1 and connecting to a connector 4. The above parts together constitute the magnetic integrated LLC transformer mentioned in the present technical solution.

[0022] A kit 5 is fitted onto the outer wall of lead 3;

[0023] The bottom of the kit 5 is fixedly connected to a sheath 6. The inner wall of the connection end between the kit 5 and the sheath 6 is fitted with an internal threaded sleeve 7. The bottom of the internal threaded sleeve 7 is connected to a compression block 8. One side of the compression block 8 is connected to the outer wall of the lead wire 3.

[0024] Preferably, a limiting ring 9 is fixedly connected to the bottom of the connector 4 and the lead wire 3 socket end, and the inner diameter of the limiting ring 9 is smaller than the inner diameter of the cylindrical sleeve end of the connector 4.

[0025] In actual use, before the connector 4 is connected to the lead wire 3, the kit 5, the sheath 6 and the internal thread sleeve 7 will be pre-fitted onto the lead wire 3. The kit 5 and the sheath 6 are made of insulating material, and the sheath 6 and the lead wire 3 are connected by an interference fit.

[0026] In this way, the sheath 6 can provide safety protection for the connection between the connector 4 and the lead wire 3 during use.

[0027] Preferably, the top of the extrusion block 8 is fixedly connected to a top block 81, and the bottom of the extrusion block 8 is fixedly connected to a bottom block 82;

[0028] The outer wall of the top block 81 is an arc-shaped structure, and a threaded structure is provided on the arc-shaped outer wall of the top block 81. One side of the bottom block 82 is provided with a chamfered surface, and the other side of the outer wall of the bottom block 82 is an arc-shaped structure.

[0029] In practical use, when the pressing block 8 is inserted into the gap between the connector 4 and the lead wire 3, the bottom block 82 of the pressing block 8 is first inserted into the opening between the connector 4 and the lead wire 3. Then, a small tool is used to tap the top block 81 of the pressing block 8. In this way, the bottom block 82 of the pressing block 8 will gradually enter the gap between the connector 4 and the lead wire 3 through the beveled surface on one side.

[0030] When the bottom of the base block 82 comes into contact with the limiting ring 9, the operation stops, thus effectively installing the compression block 8 between the connector 4 and the lead wire 3.

[0031] Preferably, the extrusion block 8 is made of metal, and four extrusion blocks 8 are equally spaced between the connector 4 and the lead wire 3. The internal thread sleeve 7 is connected to the four top blocks 81 on the four extrusion blocks 8 by a threaded locking structure.

[0032] In practical use, when connecting lead 3 to connector 4, lead 3 must first be inserted into the preset position of connector 4.

[0033] Next, in order to further enhance the stability and security of the connection, four compression blocks 8 need to be inserted into the gap between the lead wire 3 and the connector 4. This step ensures a tight fit between the two.

[0034] Once the lead wire 3 and connector 4 are connected, the next crucial step is the locking process: at this point, the internal threaded sleeve 7 needs to be slowly adjusted to the appropriate position and threadedly engaged and locked with the top block 81 on the four pressing blocks.

[0035] This innovative connection method completely eliminates the destructive operation of squeezing the connector 4 to lock the lead 3, which is a traditional method. This not only greatly improves the convenience of operation but also significantly enhances the reliability and durability of the connection. More importantly, this design makes the maintenance or replacement of the lead 3 and connector 4 extremely simple, eliminating the hassle of disassembly and thus effectively reducing maintenance costs and improving work efficiency.

[0036] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A magnetically integrated LLC transformer with a connector locking structure, comprising a base plate (1), wherein a magnetic coil (2) is mounted on the surface of the base plate (1), and a lead (3) at the bottom of the magnetic coil (2) passes through the base plate (1) and connects to a connector (4), characterized in that: A sleeve (5) is fitted onto the outer wall of the lead wire (3); The bottom of the kit (5) is fixedly connected to a sleeve (6), and an internal thread sleeve (7) is fitted on the inner wall of the connection end between the kit (5) and the sleeve (6). The bottom of the internal thread sleeve (7) is connected to an extrusion block (8), and one side of the extrusion block (8) is connected to the outer wall of the lead wire (3).

2. The magnetically integrated LLC transformer with a joint locking structure according to claim 1, characterized in that: A limiting ring (9) is fixedly connected to the bottom of the connector (4) and the lead wire (3) sleeve end. The inner diameter of the limiting ring (9) is smaller than the inner diameter of the cylindrical sleeve end of the connector (4).

3. A magnetically integrated LLC transformer with a joint locking structure according to claim 1, characterized in that: The top of the extrusion block (8) is fixedly connected to a top block (81), and the bottom of the extrusion block (8) is fixedly connected to a bottom block (82).

4. A magnetically integrated LLC transformer with a joint locking structure according to claim 3, characterized in that: The outer wall of the top block (81) is an arc-shaped structure, and a threaded structure is provided on the arc-shaped outer wall of the top block (81).

5. A magnetically integrated LLC transformer with a joint locking structure according to claim 3, characterized in that: The bottom block (82) has a beveled surface on one side and an arc-shaped outer wall on the other side.

6. A magnetically integrated LLC transformer with a joint locking structure according to claim 1, characterized in that: The extrusion block (8) is made of metal. Four extrusion blocks (8) are equally spaced between the connector (4) and the lead wire (3). The internal thread sleeve (7) is connected to the four top blocks (81) on the four extrusion blocks (8) by a threaded locking structure.