Motor copper wire winding machine
The automated design of the motor copper wire winding machine solves the problem of low efficiency caused by the reliance on manual operation of traditional winding machines. It realizes the automatic winding and cutting of copper wire on the motor stator, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423053708.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Traditional electric motor copper wire winding machines rely on manual operation, resulting in low production efficiency and difficulty in meeting the needs of mass production.
An automated motor copper wire winding machine was designed. The machine achieves automatic winding and cutting of copper wire through a drive unit and a winding drive component. Combined with a limit plate and a pusher block, it ensures that the copper wire is wound in an orderly manner on the workpiece and is automatically cut after winding is completed.
It has automated the winding of motor stator, improved production efficiency, reduced labor costs, and decreased errors and defect rates.
Smart Images
Figure CN223666208U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper wire winding technical field especially relates to a motor copper wire winding machine. BACKGROUND
[0002] The motor copper wire winding machine, also known as full-automatic winding machine or motor automatic winding machine, is a kind of equipment specially used for winding linear objects such as copper wire on specific workpieces. This kind of equipment is widely used in the manufacturing process of electrical products, especially in the occasions where enameled copper wire is wound into inductance coils. The motor copper wire winding machine is widely used in household appliances, water pumps, model aircrafts, new energy vehicles, sensors and other industries. Many products in these industries need to use electrical components such as inductance coils. Therefore, the motor copper wire winding machine has important application value in these fields.
[0003] In the process of winding motor stator, the traditional winding machine adopts manual or semi-automatic mode. After completing winding at one place of the workpiece, manual intervention is usually needed to cut off the two ends of the winding, and the direction of the workpiece is adjusted for the next winding. This frequent manual operation not only increases the time cost, but also reduces the overall winding speed. When processing a large number of motor stator winding tasks, the production efficiency of this semi-automatic winding machine which relies too much on manual operation often cannot meet the production demand. Therefore, a motor copper wire winding machine is proposed. UTILITY MODEL CONTENTS
[0004] Based on this, it is necessary to provide a motor copper wire winding machine for the above technical problems.
[0005] In order to solve the above technical problems, the utility model solves the problems proposed in the above background technology through the following technical solutions.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A motor copper wire winding machine comprises:
[0008] A mounting table is fixedly connected with a fixed cylinder at the top end, a side frame is placed on one side of the mounting table, and a driving part one is installed at the bottom end of the mounting table. The output shaft of the driving part one is movably penetrated through the surface of the mounting table to the inner cavity of the fixed cylinder, and a transmission column is drivingly connected.
[0009] A winding driving part comprises a mounting frame, a driving part two is installed at the top end of the mounting frame, a winding part and a wire pushing part are arranged on one side of the driving part two, the winding part comprises a rotating column drivingly connected with the output shaft of the driving part two, a winding disc is fixedly sleeved on one end of the rotating column, and a material pressing part is arranged at the top of the transmission column.
[0010] As a preferred implementation form of the motor copper wire winding machine provided by the utility model, a threaded hole is formed in one end of the rotating column, and a winding column is fixedly connected to the top and the bottom of the side wall of the winding disc.
[0011] As a preferred implementation form of the motor copper wire winding machine provided by the utility model, a threaded hole is formed in one end of the rotating column, and a winding column is fixedly connected to the top and the bottom of the side wall of the winding disc.
[0012] As a preferred implementation form of the motor copper wire winding machine provided by the utility model, two limiting plates are fixedly connected to the side wall of the side frame, and a reciprocating wire rod is arranged on one side of the side frame.
[0013] As a preferred implementation form of the motor copper wire winding machine provided by the utility model, two limiting plates are fixedly connected to the side wall of the side frame, and a reciprocating wire rod is arranged on one side of the side frame.
[0014] As a preferred implementation form of the motor copper wire winding machine provided by the utility model, two limiting plates are fixedly connected to the side wall of the side frame, and a reciprocating wire rod is arranged on one side of the side frame.
[0015] As a preferred implementation form of the motor copper wire winding machine provided by the utility model, the pressing piece comprises a pressing sleeve which is threadedly connected with the transmission column, and a handle is fixedly connected to one side of the top end of the pressing sleeve.
[0016] As a preferred implementation form of the motor copper wire winding machine provided by the utility model, a plurality of built-in grooves are formed in the surface of the pressing sleeve, and the plurality of built-in grooves are arranged in an annular array.
[0017] As a preferred implementation form of the motor copper wire winding machine provided by the utility model, a plurality of built-in grooves are formed in the surface of the pressing sleeve, and the plurality of built-in grooves are arranged in an annular array.
[0018] As a preferred implementation form of the motor copper wire winding machine provided by the utility model, a plurality of built-in grooves are formed in the surface of the pressing sleeve, and the plurality of built-in grooves are arranged in an annular array.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] The motor copper wire winding machine is characterized in that: the motor copper wire winding machine comprises a base, a transmission column, a workpiece, a winding disc, a limiting plate, a limiting hole, a push wire block, a copper wire, a drive part one, a drive part two and a drive part three.
[0021] The motor copper wire winding machine provided by the utility model utilizes the pressing sleeve, when the transmission column drives the workpiece to rotate and adjust the position, the stability during rotation is ensured, the limiting effect is achieved, after the workpiece is wound at all places, the connection between the coils at all places of the workpiece is cut off by controlling the plurality of drive part three, so that the winding processing of the workpiece is completed, the automatic operation of the coil connection cutting is realized, not only the labor cost is reduced, but also the accuracy and consistency of cutting are improved, the error and the defective rate caused by human factors are reduced. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical scheme in the embodiments of the utility model, the drawings needed to be used in the embodiments will be briefly introduced as follows, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.
[0023] Figure 1 The utility model provides whole three-dimensional structure schematic diagram for the utility model;
[0024] Figure 2 The utility model provides part three-dimensional structure schematic diagram for the utility model;
[0025] Figure 3 The utility model provides winding drive piece, winding piece and push wire piece three-dimensional structure schematic diagram for the utility model;
[0026] Figure 4 The utility model provides winding piece and push wire piece partial split three-dimensional structure schematic diagram for the utility model;
[0027] Figure 5 The utility model provides partial three-dimensional structure schematic diagram for the utility model;
[0028] Figure 6 The utility model provides A point three-dimensional structure schematic diagram for the utility model.
[0029] The marks in the figure are explained as follows:
[0030] 1, mounting table; 2, fixed cylinder; 3, drive part one; 4, transmission column; 5, winding drive; 51, mounting frame; 52, drive part two; 6, winding part; 61, rotating column; 62, winding disc; 63, threaded hole; 64, winding column; 65, through hole; 7, wire pushing part; 71, limiting plate; 72, reciprocating screw rod; 73, limiting hole; 74, wire pushing block; 8, pressing part; 81, pressing sleeve; 82, handle; 83, built-in groove; 84, drive part three; 85, cutter. DETAILED DESCRIPTION
[0031] In order for those skilled in the art to better understand the technical scheme of the present application, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application. EMBODIMENT
[0032] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 , a motor copper wire winding machine, a mounting table 1, the top end of the mounting table 1 is fixedly connected with a fixed cylinder 2, the mounting table 1 serves as the supporting foundation of the whole winding machine, and the fixed cylinder 2 is installed thereon to provide a stable frame for subsequent transmission and winding operation. The fixed cylinder 2 is hollowly arranged, and a side frame is placed on one side of the mounting table 1. A drive part one 3 is installed at the bottom end of the mounting table 1, and the drive part one 3 is specifically an electric motor. The output shaft of the drive part one 3 is movably penetrated through the surface of the mounting table 1 to the inner cavity of the fixed cylinder 2, and is in transmission connection with a transmission column 4. There is a large friction force between the transmission column 4 and the contact surface of the workpiece.
[0033] A winding drive 5, the winding drive 5 includes a mounting frame 51, the top end of the mounting frame 51 is installed with a drive part two 52, specifically an electric motor, which provides driving force for the rotation of the winding disc 62. The drive part two 52 is provided with a winding part 6 and a wire pushing part 7 on one side. The winding part 6 includes a rotating column 61 in transmission connection with the output shaft of the drive part two 52. The rotating column 61 is fixedly sleeved with a winding disc 62 at one end. The top of the transmission column 4 is provided with a pressing part 8.
[0034] In the embodiment of the application, one end of the rotating column 61 is provided with a threaded hole 63, the top and bottom of one side wall of the winding drum 62 are fixedly connected with winding columns 64, the winding columns 64 are designed in a hollow manner and are used for guiding the copper wire, the winding columns 64 and the through holes 65 are designed to facilitate the orderly arrangement and passing of the copper wire, the top and bottom of the surface of the winding drum 62 are provided with through holes 65, the inner cavities of the two through holes 65 are respectively communicated with the inner cavities of the two winding columns 64, one side wall of the side frame is fixedly connected with two limiting plates 71, one side of the side frame is provided with a reciprocating wire rod 72, the surface of the reciprocating wire rod 72 is provided with a limiting hole 73, one end of one of the limiting plates 71 movably penetrates the inner cavity of the limiting hole 73 and is fixedly connected with the other limiting plate 71, one end of the reciprocating wire rod 72 is screw-connected with the inner cavity of the threaded hole 63, the other end of the reciprocating wire rod 72 is fixedly connected with a wire pushing block 74, through the rotation of the reciprocating wire rod 72 and the guidance of the limiting plate 71, the wire pushing block 74 can move along a specific direction, so that the copper wire moves to one side along the winding, and the covering winding of the workpiece at one place is completed.
[0035] In the embodiment of the application, the material pressing piece 8 comprises a material pressing sleeve 81 which is screw-connected with the transmission column 4 and can be adjusted in position up and down to adapt to motor components of different sizes, one side of the top end of the material pressing sleeve 81 is fixedly connected with a handle 82, the surface of the material pressing sleeve 81 is provided with a plurality of built-in grooves 83, the built-in grooves 83 are arranged in an annular array, the inner cavities of the built-in grooves 83 are mounted with driving part three 84, and the output end of the driving part three 84 is drivingly connected with a cutter 85, which allows the copper wire to be quickly cut off after winding through the driving of the driving part three 84 to drive the cutter 85, thereby improving the production efficiency.
[0036] The use process of the motor copper wire winding machine is as follows: first, the staff places the motor components on the fixed cylinder 2 through the transmission column 4, then screw-connects the material pressing sleeve 81 on the transmission column 4, rotates the material pressing sleeve 81 to make it contact with the motor components, and the plurality of cutters 85 on the material pressing sleeve 81 correspond to the connection positions of the winding areas of the motor, then moves one end of the copper wire through one through hole 65 and one winding column 64 and through the gap of the side frame to the winding position of the motor components, winds a circle, passes through another through hole 65 and another winding column 64, then starts the driving part two 52 to drive the winding drum 62 to rotate the two winding columns 64, and under the limiting action of the limiting plate 71, the wire pushing block 74 moves the copper wire to one side through the reciprocating wire rod 72 and the threaded hole 63, realizes the winding and moving along the winding, completes the winding of one side of the workpiece, then controls the driving part one 3 to rotate the motor components by an angle, and works on the other winding part, after the motor components are completely wound, controls the plurality of driving part threes 84 to separate and cut the plurality of winding parts, and the winding work of the motor components is completed.
[0037] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electric connection or each other can communicate;Can be direct connection, also can indirectly connect through intermediate medium, can be two element internal communication or two element mutual action relation, unless another definite limitation.For ordinary skilled person in the art, can understand the concrete meaning of above-mentioned terms in the utility model according to specific circumstances.
[0038] Obviously, the above-described embodiments are only a part of the embodiments of the utility model, and not all the embodiments, and the preferred embodiments of the utility model are given in the drawings, but do not limit the patent range of the utility model.The utility model can be realized in many different forms, and contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive.Although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical scheme recorded in the foregoing each specific embodiment can be modified, or part of the technical features can be replaced equivalently.The equivalent structure made by using the contents of the utility model specification and drawings, direct or indirect use in other related technical fields, are also within the patent protection range of the utility model.
Claims
1. A copper wire winding machine for electric motors, characterized in that, It includes: Mounting platform (1), the top of the mounting platform (1) is fixedly connected to a fixing cylinder (2), a side frame is placed on one side of the mounting platform (1), and a drive unit (3) is installed at the bottom of the mounting platform (1). The output shaft of the drive unit (3) moves through the surface of the mounting platform (1) to the inner cavity of the fixing cylinder (2), and is connected to a transmission column (4). The winding drive component (5) includes a mounting bracket (51), a second drive unit (52) is mounted on the top of the mounting bracket (51), a winding component (6) and a pusher component (7) are provided on one side of the second drive unit (52), the winding component (6) includes a rotating column (61) that is connected to the output shaft of the second drive unit (52), a winding disc (62) is fixedly sleeved on one end of the rotating column (61), and a pressing component (8) is provided on the top of the drive column (4).
2. The electric motor copper wire winding machine according to claim 1, characterized in that, One end of the rotating column (61) is provided with a threaded hole (63), and the top and bottom of the side wall of the winding disc (62) are fixedly connected with winding columns (64).
3. The electric motor copper wire winding machine according to claim 1, characterized in that, The top and bottom of the surface of the winding spool (62) are provided with through holes (65), and the inner cavities of the two through holes (65) are respectively connected to the inner cavities of the two winding posts (64).
4. The electric motor copper wire winding machine according to claim 1, characterized in that, Two limiting plates (71) are fixedly connected to one side wall of the side frame, and a reciprocating screw (72) is provided on one side of the side frame.
5. A motor copper wire winding machine according to claim 4, characterized in that, The reciprocating lead screw (72) has a limiting hole (73) on its surface. One end of one of the limiting plates (71) moves through the inner cavity of the limiting hole (73) and is fixedly connected to the other limiting plate (71).
6. A motor copper wire winding machine according to claim 4, characterized in that, One end of the reciprocating lead screw (72) is threadedly connected to the inner cavity of the threaded hole (63), and the other end of the reciprocating lead screw (72) is fixedly connected to a pusher block (74).
7. A motor copper wire winding machine according to claim 1, characterized in that, The pressure component (8) includes a pressure sleeve (81) threadedly connected to the transmission column (4), and a handle (82) is fixedly connected to one side of the top of the pressure sleeve (81).
8. A motor copper wire winding machine according to claim 7, characterized in that, The surface of the pressure sleeve (81) is provided with multiple built-in grooves (83), and the multiple built-in grooves (83) are distributed in a ring array.
9. A motor copper wire winding machine according to claim 8, characterized in that, The drive unit three (84) is installed in the inner cavity of the built-in slot (83).
10. A motor copper wire winding machine according to claim 9, characterized in that, The output end of the drive unit three (84) is connected to a cutter (85).