Sterilizing pot cage tray dumping machine

By designing an automated sterilization pan turning machine, which utilizes a drive motor and limit sensors to achieve automated rotation, and combined with a pressing unit and unloading conveyor, the problem of material spillage during pan turning is solved, thereby improving production efficiency and sterilization effect while reducing costs.

CN223667247UActive Publication Date: 2025-12-16ZHUCHENG LONGYUAN MASCH CO LTD
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Patent Information

Application Number
CN202520080761.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-12-16
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Existing tray turning machines suffer from severe material spillage during automated turning, resulting in resource waste and increased production costs, and their level of automation is not high.

Method used

A sterilization pan turning machine was designed, comprising a rotating disc seat, a drive unit, a drive disc, a sterilization conveying component, and a discharge conveyor. The automatic rotation is achieved through a drive motor and limit sensors, and the combination of a pressing unit and a discharge conveyor prevents material spillage, ensuring sterilization uniformity and stability.

Benefits of technology

It improves automation, reduces material spillage, lowers production costs, enhances sterilization effects and work efficiency, and ensures uniform heating of materials and reduces breakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a sterilization pot cage tray dumping machine which comprises a disc rotating seat, the disc rotating seat is rotatably installed on a machine frame under the action of a driving device, and the disc rotating seat comprises driving discs arranged on the two sides and a sterilization conveying component arranged between the two driving discs. The two sterilization conveying parts are symmetrically arranged about the center of the disc rotating base, each sterilization conveying part comprises a sterilization cage disc, a conveying conveyor for driving the sterilization cage disc to move transversely and a discharging conveyor arranged in a lifting mode, and the discharging conveyors are located at the open ends of the sterilization cage discs. According to the sterilizing pot cage tray dumping machine, the driving device and the driving motor are integrated, so that the automatic rotation of the disc rotating seat is realized, the production efficiency is obviously improved, and the manual operation is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the food technology field especially, relate to a sterilization pot cage tray turnover machine. BACKGROUND

[0002] The cage tray turnover machine is the key equipment for the automatic sterilization process in the food processing field, and its main function is to ensure that the sterilization tray can uniformly receive sterilization treatment through turnover operation. However, the cage tray turnover machine on the market at present is not high in automation level in the automatic turnover process, and material is prone to spilling in the turnover process, which not only causes resource waste but also increases production cost. In order to improve efficiency and reduce loss, it is necessary to technically improve the existing cage tray turnover machine to realize more efficient and more reliable turnover operation SUMMARY

[0003] (I) Utility Model Objectives

[0004] In order to overcome the above shortcomings, the utility model aims at providing a sterilization pot cage tray turnover machine to solve the above technical problems.

[0005] (II) Technical Solutions

[0006] In order to achieve the above objectives, the technical solutions provided by the present application are as follows:

[0007] A sterilization pot cage tray turnover machine, comprising a disc rotating seat, which is rotatably installed on a rack under the action of a driving device, the disc rotating seat comprises driving discs arranged on both sides and a sterilization conveying component arranged between the two driving discs, the sterilization conveying component is provided with two and is symmetrically arranged about the center of the disc rotating seat, the sterilization conveying component comprises a sterilization cage tray, a conveying conveyor for driving the sterilization cage tray to move transversely and a lifting arranged unloading conveyor, and the unloading conveyor is located at one end of the opening of the sterilization cage tray.

[0008] Preferably, the driving disc is rotatably matched with a supporting wheel arranged on the rack, the driving disc is provided with a driving gear, the driving gear is engaged with a driving tooth of the driving device, and the driving tooth is rotatable under the action of a driving motor.

[0009] Preferably, the driving disc is provided with a mounting support plate.

[0010] Preferably, the driving tooth comprises a driving tooth and a driven driving tooth engaged with each other, the driving tooth is connected with the driving motor, and the driven driving tooth is engaged with the driving gear.

[0011] Preferably, a plurality of sterilization holes are arranged on the sterilization cage tray, and a flange is arranged on the sterilization cage tray.

[0012] Preferably, the conveying conveyor is provided with a limiting sensor, the limiting sensor is electrically connected with a conveying motor of the conveying conveyor, the conveying motor drives the rotation of a conveying chain, the conveying chain is installed on a conveying frame, the conveying chain drives the horizontal movement of the sterilization cage tray, and the conveying conveyor is provided with a pressing unit corresponding to the flange.

[0013] Preferably, the pressing unit comprises a pressing cylinder and a pressing rod, one end of the pressing rod is rotatably connected with the telescopic end of the pressing cylinder, and the other end of the pressing rod is arranged corresponding to the flange of the sterilization cage tray.

[0014] Preferably, the unloading conveyor comprises a lifting cylinder and a conveying belt connected with the lifting cylinder, and under the action of the lifting cylinder, the conveying belt moves away from or approaches the opening of the sterilization cage tray.

[0015] Beneficial effects:

[0016] 1. Improve the degree of automation: through the cooperation of the driving device and the driving motor, the automatic rotation of the disc rotating seat is realized, manual operation is reduced, and production efficiency is improved.

[0017] 2. Reduce material spilling: the cooperation of the flange on the sterilization cage tray and the pressing unit effectively prevents the spilling of materials during overturning, reduces waste, and reduces production cost.

[0018] 3. Uniform sterilization: the sterilization cage tray is provided with a plurality of sterilization holes, which promotes the uniform distribution and circulation of sterilization medium, ensures uniform heating of food during sterilization, and improves sterilization effect.

[0019] 4. Stable structure: the driving disc is provided with a mounting support plate, which not only facilitates the installation of the sterilization conveying component, but also plays the role of a reinforcing rib to prevent the deformation of the driving disc.

[0020] 5. Precise control: the limiting sensor on the conveying conveyor can accurately control the conveying and pressing of the sterilization cage tray, and ensure the stability of the sterilization cage tray during overturning.

[0021] 6. Reduce material breakage: the design of the unloading conveyor makes the falling gap small when the material falls, which reduces the breakage of the material which is easy to break or has a relatively hard corner.

[0022] 7. Improve work efficiency: two sterilization cage trays can simultaneously perform sterilization operation and orderly staggered operation, realize continuous production, and improve work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0023] Fig. 1 is the front view structural schematic diagram of the utility model;

[0024] Fig. 2 is an enlarged view of A according to an embodiment of the present application;

[0025] Fig. 3 is a side view according to an embodiment of the present application. DETAILED DESCRIPTION

[0026] In order to make the objectives, technical solutions and advantages of the present application clearer, the following will be combined with specific embodiments and refer to the accompanying drawings to further explain the present application. Figs. 1-3 The present application is further explained. It should be understood that the description is only exemplary and is not intended to limit the scope of the present application. In addition, in the following description, the description of known structures and techniques is omitted to avoid unnecessary confusion of the concept of the present application.

[0027] The sterilization pot cage tray turnover machine provided by the present application comprises a disc rotating seat, which is rotatably installed on a rack 5 under the action of a driving device. The disc rotating seat comprises driving discs 4 arranged on both sides and a sterilization conveying component arranged between the two driving discs 4. The driving discs 4 are rotatably matched with support wheels 1 arranged on the rack 5. Driving gears 2 are arranged on the driving discs 4. The driving gears 2 are engaged with driving teeth of the driving device. The driving teeth are rotatable under the action of a driving motor. Mounting support plates 11 are arranged on the driving discs 4. The sterilization conveying component is arranged on the mounting support plates 11. The mounting of the sterilization conveying component is facilitated, and the mounting support plates 11 also function as reinforcing ribs to prevent the driving discs from deforming.

[0028] The driving teeth comprise driving teeth 7 and driven driving teeth 6 which are engaged with each other. The driving teeth 7 are connected with the driving motor. The driven driving teeth 6 are engaged with the driving gears 2. The driving motor drives the driving teeth 7 to rotate, so that the driven driving teeth 6 drive the driving gears 2 to rotate, i.e. the rotation of the driving discs 4 is realized, so that the sterilization conveying component is driven to rotate.

[0029] The sterilization conveying component comprises two sterilization cage trays 8 which are symmetrically arranged about the center of the disc rotating seat, a conveying conveyor 9 which drives the sterilization cage trays 8 to move transversely, and a lifting unloading conveyor 10. The unloading conveyor 10 is located at one end of an opening of the sterilization cage tray.

[0030] A plurality of sterilization holes 14 are arranged on the sterilization cage tray 8. The arrangement of the sterilization holes can promote the uniform distribution and circulation of sterilization medium, so as to ensure that the food can be uniformly heated during the sterilization process, thereby achieving effective sterilization effect. Flanges 12 are arranged on the sterilization cage tray 8. The arrangement of the flanges facilitates the corresponding arrangement of the pressing unit, so as to prevent the sterilization cage tray from tilting and causing the material to spill during the turnover.

[0031] The conveying conveyor 9 is provided with a limit sensor, the limit sensor is electrically connected with a conveying motor of the conveying conveyor 9, the conveying motor drives the conveying chain 13 to rotate, the conveying chain 13 is installed on a conveying frame, the conveying chain 13 drives the sterilization cage tray 8 to move laterally, and the conveying conveyor 9 is provided with a pressing unit corresponding to the flange 12.

[0032] The pressing unit comprises a pressing cylinder 17 and a pressing rod 15, the pressing cylinder 17 is electrically connected with the limit sensor, that is, starts to press down after receiving the signal of the limit sensor, the pressing rod 15 is rotatably installed on the conveying frame, one end of the pressing rod 15 is rotatably connected with the telescopic end of the pressing cylinder 17, and the other end of the pressing rod 15 is correspondingly arranged with the flange 12 of the sterilization cage tray.

[0033] The limit sensor is used for sensing whether the sterilization cage tray is conveyed to position, when being conveyed to position, the limit sensor transmits a signal to the conveying motor of the conveying conveyor, so that the conveying of the sterilization cage tray is stopped, the limit sensor transmits a signal to the pressing cylinder, the pressing cylinder drives the pressing rod to press down, so that the flange of the sterilization cage tray is pressed, and when the sterilization cage tray rotates along with the driving disc, the phenomenon that the sterilization cage tray is tilted does not occur.

[0034] The unloading conveyor 10 comprises a lifting cylinder 16 and a conveying belt connected with the lifting cylinder 16, and under the action of the lifting cylinder 16, the conveying belt moves away from or approaches the opening of the sterilization cage tray.

[0035] When the utility model is used, the material is placed in the sterilization cage tray first, the opening is upward, is conveyed to position and is pressed under the action of the conveying conveyor, then the lifting cylinder drives the conveying belt to descend to abut against the sterilization cage tray, after the sterilization of the upper end is completed, the driving motor drives the driving gear to rotate, so that the driving disc drives the sterilization cage tray to rotate, the sterilization cage tray of the upper end is rotated to the opening downward, because the conveying belt abuts against the opening of the sterilization cage tray all the time, therefore the material falling on the conveying belt will not cause the material to be scattered, after the sterilization of the lower end is completed, the conveying belt of the sterilization conveying component of the lower end moves downward, directly conveying the material to the next processing procedure, because the conveying belt abuts against the opening of the sterilization cage tray, therefore the falling difference of the material is small when falling, when the packaging of fragile or having relatively hard included angle is encountered, the phenomenon of breakage is not prone to occur.

[0036] Meanwhile, when the sterilization cage tray initially located at the lower end is completed and the material is conveyed through the conveying belt, the sterilization cage tray is rotated to the upper end, at this time, the sterilization conveying component of the upper end transports the sterilization cage tray, fills the sterilization cage tray transported out with the material, or fills the sterilization cage tray transported out with the material, the conveying conveyor moves the sterilization cage tray to position and repeats the previous operation, two sterilization cage trays can simultaneously perform the sterilization operation, and the operation is staggered in order, so that the work efficiency is improved.

[0037] The utility model discloses a sterilization pot cage tray turnover machine through integrated drive arrangement and drive motor, realized the automatic rotation of disc rotary seat to improve production efficiency and reduce manual operation significantly. The flange on the sterilization cage tray and the cooperative work of the pressing unit effectively prevent the material from spilling during the turnover, reduce waste and production cost. The design of multiple sterilization holes ensures the uniform distribution of sterilization medium and improves the sterilization effect. The installation support plate not only facilitates the installation of the sterilization transmission component, but also enhances the structural stability of the driving disc. The accurate control of the limit sensor ensures the stability of the sterilization cage tray during the turnover. The design of the unloading conveyor reduces the drop of the material during falling and reduces the breakage rate of the fragile material. In addition, the parallel operation and orderly stagger of the two sterilization cage trays realize continuous production and further improve the work efficiency.

[0038] It should be noted that, in this paper, relational terms such as first and second are used merely to distinguish one entity or action from another, without necessarily requiring or implying that there is any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or apparatus including a series of elements includes not only those elements, but also other elements not explicitly listed, or other elements inherent in such a process, method, article, or apparatus. Without more limitations, the element defined by the statement "comprises a" does not exclude the presence of additional identical elements in the process, method, article, or apparatus including the element.

[0039] The above examples are only used to illustrate the technical solutions of the utility model, but not to limit them. Although the utility model has been described in detail with reference to the foregoing examples, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement to some technical features. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the utility model.

Claims

1. A sterilization pan turning machine, characterized in that, The utility model provides a disc rotating seat is installed on the frame under the action of driving device, the disc rotating seat includes the drive disc of setting in both sides and the sterilization transmission part of setting between two drive disc, the sterilization transmission part is equipped with two and about the center symmetry of disc rotating seat arrangement, the sterilization transmission part includes sterilization cage tray, the transmission conveyor of driving sterilization cage tray transverse movement and the unloading conveyor of elevating arrangement, the unloading conveyor is located in the opening of sterilization cage tray one end.

2. A sterilizer pan carousel turner as defined in claim 1, wherein, The drive disc is rotatably connected with the support wheel arranged on the frame, the drive disc is provided with a drive gear, the drive gear is engaged with the driving teeth of the driving device, and the driving teeth are rotatable under the action of the driving motor.

3. A sterilizer pan carousel turner as defined in claim 2 wherein, The drive disc is provided with a mounting support plate.

4. A sterilizer pan carousel turner as defined in claim 2 wherein, The driving teeth include driving teeth and driven teeth, the driving teeth are connected with the driving motor, and the driven teeth are engaged with the drive gear.

5. A sterilizer pan carousel turner as defined in claim 1, wherein, The sterilization cage tray is provided with a plurality of sterilization holes, and the sterilization cage tray is provided with a flange.

6. A sterilizer pan carousel turnover machine as defined in claim 5 wherein, The transmission conveyor is provided with a limit sensor, the limit sensor is electrically connected with the transmission motor of the transmission conveyor, the transmission motor drives the transmission chain to rotate, the transmission chain is installed on the transmission frame, the transmission chain drives the sterilization cage tray to move transversely, and the transmission conveyor is provided with a pressing unit corresponding to the flange.

7. A sterilizer pan carousel turner as defined in claim 6 wherein, The pressing unit includes a pressing cylinder and a pressing rod, the pressing rod is rotatably installed on the transmission frame, one end of the pressing rod is rotatably connected with the telescopic end of the pressing cylinder, and the other end of the pressing rod is correspondingly arranged with the flange of the sterilization cage tray.

8. A sterilizer pan carousel turner as defined in claim 1, wherein, The unloading conveyor includes a lifting cylinder and a conveying belt connected with the lifting cylinder, under the action of the lifting cylinder, the conveying belt moves away from or approaches the opening of the sterilization cage tray.