Organic fertilizer disc granulator convenient for scraping
By driving the scraper frame to rotate through the transmission components and friction wheels, the problem of scraper rod wear is solved, achieving efficient scraping and cost reduction, and improving the automation level of the organic fertilizer disc granulator.
Patent Information
- Application Number
- CN202520048527.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-09
AI Technical Summary
The scraper bar of the existing organic fertilizer disc granulator rotates due to friction between the scraper bar and the granulator base plate. This friction is prone to wear, and the friction force is reduced or eliminated, resulting in a decrease in scraping efficiency. This requires manual adjustment and reduces granulation efficiency.
The transmission assembly drives the rotating shaft to rotate the polygonal scraper frame and scraper rod. The scraper rod does not contact the bottom plate of the granulator. Power is transmitted by friction wheel and reducer to avoid wear on the scraper rod. Side scrapers are also provided to clean residual materials.
It improves scraping efficiency, reduces equipment costs, reduces the need for manual adjustment of scraper height, and enhances the automation level of the granulator.
Smart Images

Figure CN223669136U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to organic fertilizer granulation equipment technical field especially, it relates to a kind of organic fertilizer disc granulator convenient to scrape material. BACKGROUND
[0002] Fertilizer refers to providing one or more than one necessary nutrient element of plant, improving soil property, increasing soil fertility level a kind of substance, is one of the material basis of agricultural production. Mainly include ammonium phosphate fertilizer, large amount of element water-soluble fertilizer, medium amount of element fertilizer, biological fertilizer, organic fertilizer, multi-dimensional field energy concentrated organic fertilizer etc. Organic fertilizer needs to be granulated when processing, to facilitate subsequent packaging, in this process, disc granulator will be used, disc granulator is a type of granulator, the disc lining of disc granulator high-strength glass steel, with uniform granulation, granulation rate is high, it is stable in operation, equipment is solid and durable, long service life and so on, it is a very ideal granulation equipment.
[0003] But the existing organic fertilizer disc granulator adopts unpowered scraping device, when material enters the inclined rotating disc, is brought to the upper part of the inclined disc by being rubbed with the granulator bottom plate, a certain amount of moisture is sprayed, to make material form small particles, through repeatedly rolling in disc and combining with continuously added material, small particles gradually grow to form certain specification of spherical particle. The scraping rod is rubbed with the granulator bottom plate, drives the scraping frame to rotate, the scraping rod makes circular motion, forms envelope locus on the rotating granulator bottom plate, removes the material adhered on the granulator bottom plate, the rotation of the scraping frame relies on the friction force between the scraping rod and the granulator bottom plate, the scraping rod is easy to wear, friction force reduces or disappears, leading to scraping efficiency to decline, need to manually adjust the height of scraping rod, reduces granulation efficiency. UTILITY MODEL CONTENTS
[0004] The purpose of the present application is to provide a kind of organic fertilizer disc granulator convenient to scrape material, to solve the existing organic fertilizer disc granulator adopts unpowered scraping device, the scraping rod is rubbed with the granulator bottom plate, drives the scraping frame to rotate, the scraping rod makes circular motion, forms envelope locus on the rotating granulator bottom plate, removes the material adhered on the granulator bottom plate, the rotation of the scraping frame relies on the friction force between the scraping rod and the granulator bottom plate, the scraping rod is easy to wear, friction force reduces or disappears, leading to scraping efficiency to decline, need to manually adjust the height of scraping rod, reduces granulation efficiency Problem.
[0005] To solve the above technical problems, the application provides a disc granulator for organic fertilizer, which is convenient for scraping material, and comprises a mounting seat, a granulating disc for forming material, which is rotatably arranged on the mounting seat, and a driving motor for driving the granulating disc to rotate, the granulating disc is arranged obliquely on the mounting seat, the granulating disc comprises a granulator side plate and a granulator bottom plate, a support is arranged outside the granulating disc, the support is arranged in parallel along the outside edge of the granulating disc, a scraping plate support is arranged on the side wall of the support through a connecting seat, a rotating shaft is arranged in the scraping plate support, a polygonal scraping frame is fixedly connected to one end of the rotating shaft close to the granulator bottom plate, a plurality of scraping rods are fixed to the polygonal scraping frame, and a transmission assembly is arranged at the other end of the rotating shaft.
[0006] Preferably, the transmission assembly comprises a driving wheel and a driven wheel, the driven wheel is arranged at the end of the rotating shaft away from the granulator bottom plate, the driving wheel and the driven wheel are connected through a chain transmission, and a rotating rod is arranged on the inner wall of the driving wheel.
[0007] Preferably, a friction wheel is arranged on the outer side wall of the granulator side plate, the friction wheel is in close contact with the outer wall of the granulator side plate, a speed reducer is arranged at one end of the friction wheel, and the output end of the speed reducer is connected with the rotating rod.
[0008] Preferably, a fixing frame is further arranged:
[0009] The fixing frame is fixed to one side of the support, an upper fixing block is arranged on the outer wall of the rotating rod, the upper fixing block is fixedly connected with the fixing frame, a lower fixing block is arranged at the end of the friction wheel away from the speed reducer, and the lower fixing block is fixedly connected with the fixing frame.
[0010] Preferably, a connecting rod perpendicular to the granulator bottom plate is arranged on one side of the support, and a side scraper is fixed to the connecting rod.
[0011] Preferably, the bottom edge of the side scraper is arranged close to the granulator bottom plate, and one side edge of the side scraper is arranged close to the granulator side plate.
[0012] Compared with the prior art, the disc granulator for organic fertilizer provided by the application has at least the following beneficial effects:
[0013] 1. The transmission assembly and the rotating shaft are arranged, the transmission assembly drives the rotating shaft to rotate, and then drives the polygonal scraping frame and the scraping rods to rotate, so that the rotating scraping rods can realize material cleaning, the scraping rods are not in contact with the granulator bottom plate, the abrasion of the scraping rods is reduced, manual adjustment of the height of the scraping rods is not needed, and the scraping efficiency is improved.
[0014] 2、When the driving motor drives the granulating disc to rotate, the friction wheel is driven to rotate by friction force, and then rotates through the speed reducer and the transmission assembly, and the power is transmitted by mechanical performance, so that a power assembly is not needed to be separately arranged, and the equipment cost is reduced.
[0015] 3、The side scraper is further arranged on one side of the support, and the side scraper is used for cleaning the material remaining in the granulating disc. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the present application, the drawings needed in the embodiments will be briefly introduced as follows, and obviously, other drawings can also be obtained by those skilled in the art without any creativity on the premise of not paying any creativity.
[0017] Fig. 1 A structure schematic diagram of the organic fertilizer disc granulator convenient for material scraping is provided in the present application.
[0018] Fig. 2 A partial structure schematic diagram is provided in the present application.
[0019] Fig. 3 A side view of the organic fertilizer disc granulator convenient for material scraping is provided in the present application.
[0020] In the figure, 1 is a mounting seat, 2 is a driving motor, 3 is a granulating disc, 301 is a granulator side plate, 302 is a granulator bottom plate, 4 is a support, 5 is a connecting rod, 6 is a side scraper, 7 is a material scraping rod, 8 is a polygonal material scraping frame, 9 is a material scraping plate support, 10 is a rotating shaft, 11 is a driven wheel, 12 is a chain, 13 is a driving wheel, 14 is a rotating rod, 15 is a speed reducer, 16 is a friction wheel, 17 is a fixing frame, 18 is an upper fixing block, and 19 is a lower fixing block. DETAILED DESCRIPTION
[0021] In order to make the person skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described in combination with the drawings.
[0022] The core of the present application is to provide an organic fertilizer disc granulator convenient for material scraping, and the problem that the existing organic fertilizer disc granulator adopts a power-free material scraping device, the material scraping rod is rubbed with the granulator bottom plate, the material scraping frame is driven to rotate, the material scraping rod performs a circular motion, an envelope track is formed on the rotating granulator bottom plate, the material adhered on the granulator bottom plate is cleaned, the rotation of the material scraping frame relies on the friction force between the material scraping rod and the granulator bottom plate, the material scraping rod is easy to wear, the friction force is reduced or disappears, the material scraping efficiency is reduced, and the height of the material scraping rod needs to be manually adjusted, and the granulation efficiency is reduced.
[0023] Fig. 1The utility model provides a kind of organic fertilizer disc granulator structure schematic diagram of convenient scraping, Fig. 2 The utility model provides a local structure schematic diagram, Fig. 3 The utility model provides a kind of organic fertilizer disc granulator side view of convenient scraping, refer to Figs. 1 to 3 The.
[0024] A kind of organic fertilizer disc granulator convenient to scrape, including mounting seat 1, rotatingly installed on mounting seat 1 for the granulating disc 3 of material forming and for driving the drive motor 2 of granulating disc 3 rotation, granulating disc 3 is obliquely arranged on mounting seat 1, specifically, the drive motor 2 driving granulating disc 3 rotation principle can refer to prior art.Granulating disc 3 includes granulator side plate 301 and granulator bottom plate 302, granulating disc 3 is provided with support 4 outside, support 4 is parallelly arranged along the outside edge of granulating disc 3, so that it does not affect the rotation of granulating disc 3, the side wall of support 4 is provided with scraper support 9 by connecting seat, scraper support 9 is fixed on support 4 by connecting seat, the inside of scraper support 9 is provided with rotating shaft 10, rotating shaft 10 is rotatably arranged in the inside of scraper support 9, one end of rotating shaft 10 close to granulator bottom plate 302 is fixedly connected with polygonal scraper frame 8, a plurality of scraper rods 7 are fixed on polygonal scraper frame 8, scraper rod 7 is not in contact with granulator bottom plate 302, the other end of rotating shaft 10 is provided with transmission assembly.Utilize transmission assembly to drive rotating shaft 10 rotation, when rotating shaft 10 rotates, polygonal scraper frame 8 is driven to rotate, a plurality of scraper rods 7 fixed on polygonal scraper frame 8 make circular motion, scraper rod 7 is not in contact with granulator bottom plate 302, so that the material on granulating disc 3 can be cleaned, the rotation of polygonal scraper frame 8 does not rely on the friction between scraper rod 7 and granulator bottom plate 302, scraper rod 7 is not easy to wear, without manually readjusting the height of scraper rod 7, and the scraping efficiency is improved.
[0025] In the embodiment, preferably, the transmission assembly includes driving wheel 13 and driven wheel 11, the driven wheel 11 is arranged at the end of the rotating shaft 10 away from the granulator bottom plate 302, the driven wheel 11 is in transmission connection with the driving wheel 13 through the chain 12, the inner wall of the driving wheel 13 is provided with a rotating rod 14, when the rotating rod 14 is driven to rotate, the driving wheel 13 fixed outside the rotating rod 14 rotates, the driving wheel 13 drives the driven wheel 11 to rotate through the chain 12, the driven wheel 11 is arranged on the outer wall of the rotating shaft 10, the rotating shaft 10 rotates to drive the scraper rod 7 to make circular motion, thereby cleaning the material in the granulating disc 3.
[0026] In order to further improve the practicability of the device, preferably, the outer wall of the side plate 301 of the granulator is provided with a friction wheel 16, the structure of which can be referred to the prior art, the friction wheel 16 is in close contact with the outer wall of the side plate 301 of the granulator, one end of the friction wheel 16 is provided with a speed reducer 15, the output end of the speed reducer 15 is connected with the rotating rod 14, when the granulating disc 3 rotates, the friction wheel 16 is driven to rotate by friction, and the polygonal scraper 8 is driven to rotate by the speed reducer 15 and the transmission assembly, so that the material is cleaned, the friction wheel 16 is driven to rotate by friction, and then rotates by the speed reducer 15 and the transmission assembly, the power is transmitted by mechanical properties, without separately setting a power assembly, the cost of the equipment is reduced.
[0027] In the embodiment, preferably, a fixing frame 17 is further included, the fixing frame 17 is fixed on one side of the support 4, the outer wall of the rotating rod 14 is provided with an upper fixing block 18, the upper fixing block 18 is fixedly connected with the fixing frame 17, the end of the friction wheel 16 away from the speed reducer 15 is provided with a lower fixing block 19, the lower fixing block 19 is fixedly connected with the fixing frame 17, and the friction wheel 16 and the speed reducer 15 are supported by the upper fixing block 18 and the lower fixing block 19.
[0028] In order to further achieve better cleaning effect, preferably, a connecting rod 5 perpendicular to the granulator bottom plate 302 is arranged on one side of the support 4, and a side scraper 6 is fixed on the connecting rod 5. Preferably, the bottom edge of the side scraper 6 is arranged close to the granulator bottom plate 302, and one side edge of the side scraper 6 is arranged close to the granulator side plate 301, and the side scraper 6 is used to clean the material adhered to the granulating disc 3.
[0029] The organic fertilizer disc granulator provided by the application has the advantages that: when the material enters the inclined granulating disc 3, the material is brought to the upper part of the granulating disc 3 by friction with the granulator bottom plate 302, a certain amount of water is sprayed to promote the material to form small particles, and the small particles gradually grow to form a certain size of spherical particles by repeatedly rolling in the granulating disc 3 and combining with continuously added material. When the granulating disc 3 rotates, the friction wheel 16 is driven to rotate by friction, the polygonal scraper 8 is driven to rotate by the speed reducer 15 and the transmission assembly, the plurality of scraping rods 7 fixed on the polygonal scraper 8 make circular motion, the scraping rods 7 do not contact the granulator bottom plate 302, so that the material on the granulating disc 3 can be cleaned, the rotation of the polygonal scraper 8 does not rely on the friction between the scraping rods 7 and the granulator bottom plate 302, the scraping rods 7 are not easy to wear, manual adjustment of the height of the scraping rods 7 is not needed, and the scraping efficiency is improved.
[0030] Other embodiments of the application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. It is intended that the specification and examples be considered as exemplary only, with the true scope of the application being indicated by the claims.
[0031] It should be understood that the application is not limited to the precise construction hereinafter described and as shown in the attached drawings, and that various modifications and changes can be made by those skilled in the art without departing from the scope of the application. The embodiments of the application set forth herein are meant as examples of the application only and are not meant to limit the scope of the application as set forth in the claims.
Claims
1. An organic fertilizer disc pelletizer facilitating material scraping, characterized in that, Include: Mounting seat (1), rotatingly mounted on the mounting seat (1) for forming material granulating disc (3) and for driving granulating disc (3) rotating drive motor (2), the granulating disc (3) is inclinedly arranged on the mounting seat (1), the granulating disc (3) includes granulator side plate (301) and granulator bottom plate (302), the granulating disc (3) is provided with support (4) outside, the support (4) is arranged in parallel along the outside edge of the granulating disc (3), the side wall of the support (4) is provided with a scraper plate support (9) through a connecting seat, the inside of the scraper plate support (9) is provided with a rotating shaft (10), one end of the rotating shaft (10) close to the granulator bottom plate (302) is fixedly connected with a polygonal scraper frame (8), a plurality of scraper rods (7) are fixed on the polygonal scraper frame (8), the other end of the rotating shaft (10) is provided with a transmission assembly.
2. The organic fertilizer disc granulator convenient for scraping material according to claim 1, characterized in that, The transmission assembly includes a driving wheel (13) and a driven wheel (11), the driven wheel (11) is arranged at one end of the rotating shaft (10) away from the granulator bottom plate (302), the driven wheel (11) and the driving wheel (13) are drivingly connected through a chain (12), the inner wall of the driving wheel (13) is provided with a rotating rod (14).
3. The organic fertilizer disc granulator convenient for scraping material according to claim 2, characterized in that, The outside wall of the granulator side plate (301) is provided with a friction wheel (16), the friction wheel (16) is in close contact with the outer wall of the granulator side plate (301), one end of the friction wheel (16) is provided with a speed reducer (15), the output end of the speed reducer (15) is connected with the rotating rod (14).
4. The organic fertilizer disc granulator convenient for scraping material according to claim 3, characterized in that, Also includes a fixed frame (17): The fixed frame (17) is fixed on one side of the support (4), the outer wall of the rotating rod (14) is provided with an upper fixed block (18), the upper fixed block (18) is fixedly connected with the fixed frame (17), one end of the friction wheel (16) away from the speed reducer (15) is provided with a lower fixed block (19), the lower fixed block (19) is fixedly connected with the fixed frame (17).
5. The organic fertilizer disc granulator convenient for scraping material according to claim 1, characterized in that, One side of the support (4) is provided with a connecting rod (5) perpendicular to the granulator bottom plate (302), the connecting rod (5) is fixed with a side scraper (6).
6. An organic fertilizer disc pelletizer with easy material scraping according to claim 5, characterized in that, The bottom edge of the side scraper (6) is arranged close to the granulator bottom plate (302), one side edge of the side scraper (6) is arranged close to the granulator side plate (301).