Kiln tail fuel fine crusher

The kiln tail fuel fine crusher, with its eccentrically designed crushing roller assembly, guide plate, and screen hopper filter holes, solves the problems of fixed gaps and cumbersome maintenance of traditional equipment, achieving efficient fine crushing and convenient maintenance, and improving the equipment's efficiency and lifespan.

CN223669289UActive Publication Date: 2025-12-16JIDONG CEMENT PANSHI CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423154831.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-16
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The existing kiln tail fuel fine crusher has a fixed crushing roller assembly structure, which cannot flexibly adjust the gap, resulting in low crushing efficiency of large materials, a single screening method that is prone to clogging, cumbersome maintenance, and impact on equipment efficiency and maintenance costs.

Method used

The eccentrically designed crushing roller assembly works in conjunction with the crushing guide plate, and the crushing bars, convex ribs, and grinding grooves mesh together to achieve compression and shearing crushing. Fine materials are separated through the filter holes of the screen bucket. The deflectable feed box facilitates equipment cleaning and maintenance.

Benefits of technology

It improves the efficiency and precision of fuel crushing, simplifies equipment maintenance procedures, reduces downtime, extends equipment lifespan, and enhances operational convenience and stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223669289U_ABST
    Figure CN223669289U_ABST
Patent Text Reader

Abstract

The utility model discloses a kiln tail fuel fine crusher, and aims to provide equipment capable of efficiently and accurately performing fine crushing on kiln tail fuel. The equipment comprises a machine base, a crushing machine box, a crushing roller set, a crushing guide plate and other main components, the crushing machine box is fixedly installed on the top face of the machine base, and the crushing roller set and the crushing guide plate are matched with each other through a specific structure so that materials can be effectively crushed. Specifically, the crushing roller set is matched with the cambered surface of the crushing guide plate through rotation, and large materials can be extruded and crushed in the rotation process; and meanwhile, the crushing bar is meshed with the convex rib and the grinding groove to shear and crush the materials, so that the fine crushing effect is achieved. The crusher has the beneficial effects that through the eccentric structure of the crushing roller group and the crushing guide plate, materials can be uniformly stressed and accurately crushed in the crushing process.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of fine crusher, concretely is a kiln tail fuel fine crusher. BACKGROUND

[0002] The existing kiln tail fuel fine crusher usually adopts the fixed structure of the crushing roller group to realize the fine crushing of the material, and the material is crushed by compression and shearing effect between the crushing rollers. In the traditional technology, the roller group is generally composed of two or more rollers, and the roller body is supported by bearings and rotated by a driving device. After the material enters the crushing cavity, the roller body performs fine crushing treatment on the material through extrusion and shearing effect with the material. The existing equipment is usually equipped with a screen to screen out fine materials, but the process of material entering the roller group and the discharge mode of the material are relatively single, and the adjustment and cleaning of the equipment are not convenient.

[0003] Corresponding beneficial effects, reveal the defects of the traditional technical scheme:

[0004] The crushing roller group structure of the traditional kiln tail fuel fine crusher generally adopts symmetrically arranged roller bodies with fixed gaps, which cannot be flexibly adjusted according to the different characteristics of the material. When processing large pieces of material, the traditional scheme often leads to unsatisfactory crushing effect due to the too large gap, and the existing equipment often relies on single extrusion effect and lacks effective shearing force. Therefore, the traditional equipment has low efficiency when crushing large pieces of material, and cannot accurately control the crushing effect.

[0005] In the traditional equipment, the material screening method is relatively single, the screen is easy to block during use, and it is difficult to clean in real time. During the crushing process, fine materials and large materials cannot be separated in time, which affects the fine crushing efficiency. In addition, the equipment maintenance and cleaning in the traditional scheme are relatively complicated, many parts need to be disassembled, which leads to long downtime, increases the complexity and cost of maintenance.

[0006] Therefore, the existing problems are studied and improved, and a kiln tail fuel fine crusher is provided to solve the existing problems, aiming to solve the problems and improve the practical value through the technology. INVENTION CONTENTS

[0007] The utility model aims at solving the technical problems existing in the prior art or related technology.

[0008] The utility model provides a kiln tail fuel fine crusher, specifically includes frame, crusher box, crushing roller group and fixedly installed in the crushing guide plate of crusher box inside.

[0009] In a preferred example, the utility model can be further configured as follows: the eccentric camber surface of the crushing roller group and the crushing guide plate is disposed, and the distance between the two gradually decreases along the rotation track of the crushing roller group, thereby achieving extrusion crushing of large pieces of material; at the same time, the surface of the crushing strip rod is engaged with the surface of the convex rib and the grinding groove, thereby achieving shearing crushing of the material, and effectively achieving fine crushing of the fuel. The fine material is filtered out through the filter holes on the screen hopper, thereby improving the fine crushing efficiency and precision. During the rotation of the crushing roller group, the eccentric design gradually reduces the distance between the crushing roller group and the crushing guide plate, thereby effectively achieving extrusion crushing of large pieces of material; in combination with the engagement of the crushing strip rod with the convex rib and the grinding groove, the fine crushing effect of the fuel is improved, thereby achieving high efficiency and high precision fine crushing.

[0010] In a preferred example, the utility model can be further configured as follows: the surface of the frame is provided with an opening and closing rod for driving the deflection movement of the feeding box, and the bottom end of the feeding box is provided with a lock piece connected with the surface of the crusher box. The opening and closing rod drives the deflection movement of the feeding box, thereby quickly opening the top surface of the crusher box during maintenance, facilitating the maintenance and cleaning of the inside of the equipment, reducing the downtime of the equipment, and improving the maintenance efficiency.

[0011] In a preferred example, the utility model can be further configured as follows: one end of the crushing roller group penetrates to the outside of the crusher box and is connected with a flywheel. The flywheel connected with the end of the crushing roller group effectively balances the rotational inertia, reduces the unbalanced force during rotation, thereby improving the stability of the equipment and prolonging the service life of the equipment.

[0012] In a preferred example, the utility model can be further configured as follows: the top surface of the crushing guide plate is provided with a slope opposite to the feeding hopper, for guiding the material to fall onto the surface of the crushing roller group. The top surface of the crushing guide plate is provided with a slope, which effectively guides the material to uniformly fall onto the surface of the crushing roller group, ensures uniform feeding of the material, and improves the crushing efficiency.

[0013] The utility model discloses in a preferable example can be further configured as: the broken strip pole and the sieve net bowl surface friction contact, sieve net bowl surface is equipped with a plurality of filter holes for the filter of fine crushed material. Through the friction contact of broken strip pole and sieve net bowl surface and the filter hole on sieve net bowl, can effectively separate fine crushed material and larger granular material, improve the screening precision of material, further improve the efficiency of fine crushing processing.

[0014] The utility model discloses in a preferable example can be further configured as: both sides of sieve net bowl are fixedly installed with the hanging board, and the upper and lower surfaces of hanging board are in contact with the bottom surface of feeding box and the bottom surface of crusher box respectively. Through the fixing of sieve net bowl that realizes by the down pressure of feeding box, the quick dismounting of sieve net bowl can be realized, and the cleaning and maintenance are convenient, and the use convenience of equipment is improved.

[0015] The utility model discloses in a preferable example can be further configured as: the broken strip pole, the convex edge strip and the surface of grinding groove are hardened. The surface of broken strip pole, convex edge strip and grinding groove is hardened, and the wear resistance of these components is increased, the service life of equipment is prolonged, and the loss caused by long-term friction is reduced.

[0016] The utility model discloses the obtained beneficial effect is:

[0017] 1. In the utility model, through the eccentric camber surface of broken roller group and broken guide plate in the rotation of broken roller group, the distance between them gradually reduces along the rotation track of broken roller group to realize the extrusion crushing of large block material, in addition, the surface of broken strip pole and convex edge strip and grinding groove surface are engaged to shear and crush the material, the fine crushing of fuel can be realized, the fine crushed material is filtered through the filter hole on sieve net bowl, and the efficiency and precision of fuel fine crushing are improved.

[0018] 2. In the utility model, through the deflection movement and opening and closing rod drive of feeding box, the top surface of crusher box can be opened in the maintenance process, the equipment is maintained and cleaned, and the sieve net bowl is quickly dismounted, the operation convenience and maintenance efficiency of equipment are improved. ACCURACY

[0019] Figure 1 It is the overall structure schematic view of an embodiment of the utility model;

[0020] Figure 2 It is the internal structure schematic view of the crusher box of an embodiment of the utility model;

[0021] Figure 3 It is the structure schematic view of broken roller group of an embodiment of the utility model;

[0022] Figure 4 It is the structure schematic view of broken guide plate of an embodiment of the utility model.

[0023] Reference signs:

[0024] 100, base; 110, drive unit; 200, crusher box; 210, feeding box; 211, feeding hopper; 212, opening and closing rod; 220, screen hopper; 300, crushing roller set; 310, roller shaft; 320, roller body; 330, crushing bar; 400, crushing guide plate; 410, convex rib; 420, grinding groove. DETAILED DESCRIPTION

[0025] To make the purpose, technical scheme and advantages of the present application clearer and more comprehensible, the present application will be further described in detail below with reference to the embodiments and in conjunction with the drawings. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0026] It is understood that the above description is only exemplary and is not intended to limit the scope of the present application.

[0027] The following will be described in conjunction with the accompanying drawings Figures 1-4 Some embodiments of the present application provide a kiln tail fuel fine crusher.

[0028] The present application provides a kiln tail fuel fine crusher, which specifically comprises a base 100, a crusher box 200, a crushing roller set 300 and a crushing guide plate 400 fixedly installed on the inner side of the crusher box 200. The crusher box 200 is fixedly installed on the top surface of the base 100, and the inner side of the crusher box 200 is provided with a screen hopper 220. The top surface of the crusher box 200 is rotatably connected with a feeding box 210, the crushing roller set 300 is rotatably installed on the inner side of the crusher box 200, and the surface of the base 100 is provided with a drive unit 110 for driving the crushing roller set 300 to rotate. The surface of the crushing guide plate 400 is provided with a plurality of convex ribs 410 and grinding grooves 420 arranged alternately in a straight line. The crushing roller set 300 comprises a roller shaft 310, a roller body 320 and a plurality of crushing bars 330 fixedly installed on the outer periphery of the roller body 320. The surface of the crushing bar 330 is provided with a tooth groove engaged with the surface of the convex rib 410 and the grinding groove 420, the convex rib 410 and the grinding groove 420 are in an arc shape, and the center of the arc deviates from the axis of the crushing roller set 300, and the screen hopper 220 is in a semicircular arc shape and the center of the circle coincides with the axis of the crushing roller set 300.

[0029] Embodiment 1

[0030] In this embodiment, the kiln tail fuel fine crusher is an industrial-scale fuel processing equipment, which is suitable for fine crushing of kiln tail materials.

[0031] In this embodiment, when the crushing roller group 300 rotates, the eccentric effect is generated by the combined movement of the roller shaft 310 and the roller body 320, which makes the surface of the crushing bar 330 gradually mesh with the convex rib 410 and the grinding groove 420, further extruding and shearing the large block material. In this way, when the material enters between the crushing roller group 300 and the crushing guide plate 400, the material is uniformly and effectively crushed, meeting the requirement of fine crushing of the kiln tail fuel.

[0032] During the crushing process, the filter holes on the screen bucket 220 effectively screen the fine crushed material, thereby avoiding the accumulation of excessively fine material. The fine crushed material is filtered out in time through the filter holes on the screen bucket 220, ensuring uniform particle size of the fine crushed material and high crushing efficiency.

[0033] During maintenance, the feeding box 210 is driven to deflect by the opening and closing rod 212, quickly opening the top surface of the crusher box 200, so that the screen bucket 220 can be quickly disassembled, facilitating cleaning and inspection of the inside of the equipment. This design improves the operability and maintenance efficiency of the equipment, reducing downtime.

[0034] The flywheel connected at the end of the crushing roller group 300 effectively balances the moment of inertia, avoiding vibration caused by unbalanced rotation and improving the stability and service life of the equipment.

[0035] Embodiment 2

[0036] This embodiment uses a kiln tail fuel fine crusher to process kiln tail waste, which is suitable for occasions that require efficient screening.

[0037] In this embodiment, the eccentric design of the crushing roller group 300 and the crushing guide plate 400 makes the distance between the crushing roller group 300 and the crushing guide plate 400 gradually decrease. During rotation, it can efficiently extrude and crush larger materials. At the same time, the meshing action between the crushing bar 330 and the convex rib 410 and the grinding groove 420 can further shear the material, ensuring the fine crushing effect.

[0038] The filter holes provided on the surface of the screen bucket 220 allow the fine crushed material to be filtered out in time, ensuring accurate control of the particle size of the material and avoiding the accumulation of excessive fine crushed material, achieving the ideal fine crushing effect.

[0039] During maintenance, the feeding box 210 is driven to deflect by the opening and closing rod 212, achieving the opening of the top surface of the crusher box 200, so that the operator can conveniently clean and maintain the equipment, improving the maintenance efficiency and safety of the equipment.

[0040] The flywheel connected at the end of the crushing roller group 300 helps to balance the moment of inertia of the equipment, reducing the unbalanced force during rotation, reducing the vibration and wear of the equipment, and prolonging the service life.

[0041] Summary of structure and effects

[0042] In the specific embodiment of the utility model, through the cooperation of the eccentric arc surface crushing roller set 300 and the crushing guide plate 400, the material can be uniformly crushed when entering the crushing cavity, which realizes efficient fine crushing of the material, effectively screens the fine material through the filter holes on the screen hopper 220, and improves the utilization rate and fine precision of the material. At the same time, the detachable screen hopper 220 is designed, which makes the equipment cleaning and maintenance more convenient, improves the working efficiency and service life of the equipment.

[0043] The above examples are only exemplary embodiments of the utility model, and the structure and details of the equipment can be properly adjusted according to the needs in actual application.

[0044] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "a specific embodiment" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0045] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model, and the scope of the utility model is defined by the claims and their equivalents.

Claims

1. A kiln tail fuel crusher, characterized in that, include: The machine base (100), crusher box (200), crushing roller assembly (300), and crushing guide plate (400) fixedly installed inside the crusher box (200) are provided. The crusher box (200) is fixedly installed on the top surface of the machine base (100), and a screen hopper (220) is provided inside the crusher box (200). A feed box (210) is rotatably connected to the top surface of the crusher box (200). The crushing roller assembly (300) is rotatably installed inside the crusher box (200). A drive unit (110) for driving the crushing roller assembly (300) to rotate is provided on the surface of the machine base (100). The crushing guide plate (400) is fixedly installed inside the crusher box (200). The surface of the crushing roller assembly (300) is provided with a number of alternating convex ribs (410) and grinding grooves (420) arranged in a straight line. The crushing roller assembly (300) includes a roller shaft (310), a roller body (320) and a number of crushing bars (330) fixed to the outer periphery of the roller body (320). The surface of the crushing bars (330) is provided with tooth grooves that mesh with the surfaces of the convex ribs (410) and grinding grooves (420). The convex ribs (410) and grinding grooves (420) are arc-shaped, and the center of the arc is offset from the axis of the crushing roller assembly (300). The screen bucket (220) is semi-circular and its center coincides with the axis of the crushing roller assembly (300).

2. The kiln tail fuel crusher according to claim 1, characterized in that, The base (100) surface is provided with an opening and closing rod (212) for driving the deflection movement of the feed box (210), and the bottom end of the feed box (210) is provided with a locking element connected to the surface of the crusher box (200).

3. The kiln tail fuel fine crusher according to claim 1, characterized in that, One end of the crushing roller assembly (300) extends through to the outside of the crusher box (200) and is connected to a flywheel.

4. The kiln tail fuel crusher according to claim 1, characterized in that, The top surface of the crushing guide plate (400) is provided with an inclined surface of the opposing feeding hopper (211) to guide the material to fall onto the surface of the crushing roller group (300).

5. A kiln tail fuel crusher according to claim 1, characterized in that, The crushing bar (330) is in frictional contact with the surface of the screen bucket (220), and the surface of the screen bucket (220) is provided with a number of filter holes for filtering out fine crushed materials.

6. A kiln tail fuel crusher according to claim 1, characterized in that, Both sides of the screen bucket (220) are fixedly installed with hanging plates, and the upper and lower surfaces of the hanging plates are in contact with the bottom surface of the feed box (210) and the bottom surface of the crusher box (200), respectively.

7. A kiln tail fuel crusher according to claim 1, characterized in that, The surfaces of the crushing bar (330), the raised rib (410), and the grinding groove (420) are hardened.