Oiling device
By designing the moving mechanism and rotating components of the oiling device, and combining them with pressure sensor monitoring, the instability and waste problems of manual lubricant spraying were solved, achieving precise spraying and efficient lubrication.
Patent Information
- Application Number
- CN202422840319.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-11-21
AI Technical Summary
In existing technologies, manual spraying of lubricating oil has problems such as ineffective control of the spraying amount, low efficiency, and inconsistent lubrication effect, making it difficult to meet the needs of large-scale production.
An oiling device is designed, including a first moving mechanism and a second moving mechanism, equipped with a rotating component and an oil injector. A pressure sensor is installed on the oil injector. Through the coordinated action of the first and second moving mechanisms, precise spraying is achieved, and the pressure sensor monitors the pressure changes during the spraying process to ensure spraying stability.
It improves oil injection efficiency, reduces waste, and ensures consistent lubrication results, making it suitable for lubrication of various mechanical parts and products.
Smart Images

Figure CN223669465U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to lubricating oil spraying technical field relates to a kind of oiling device for lubricating oil spraying. BACKGROUND
[0002] In today's industrial field and automobile industry, lubricating oil plays a vital role. It is widely used in various types of cars and mechanical equipment, and is an indispensable liquid or semi-solid lubricant.
[0003] At present, there are still some problems in the lubrication process of many mechanical parts. In the outfield link, manual spraying of lubricating oil is usually used. This method has many disadvantages. On the one hand, the spraying amount cannot be effectively controlled, and the randomness is large. The operator often sprays according to experience, resulting in a large difference in the amount of lubricant for different parts. Some may be too much, causing waste and not meeting environmental protection standards; some may be too little, and cannot achieve good lubrication effect. On the other hand, manual spraying is low in efficiency and difficult to meet the needs of large-scale production. Moreover, due to the instability of manual operation, the lubrication effect also has great difference, which may affect the performance and reliability of the equipment.
[0004] Therefore, it is necessary to improve the prior art to overcome the defects in the prior art. INVENTION CONTENTS
[0005] The utility model aims at providing an oiling device to solve the problems raised in the above background.
[0006] The purpose of the utility model is achieved by the following technical scheme:
[0007] An oiling device, comprising a first moving mechanism and a second moving mechanism, a first carrier plate is provided on the first moving mechanism, and a jig for placing products is provided on the first carrier plate; the first carrier plate moves along a predetermined track of the first moving mechanism and can move to a first station; a rotating assembly is provided on the second moving mechanism, an oil sprayer is provided on the rotating assembly, the oil sprayer can be moved to the first station under the driving of the second moving mechanism, the rotating assembly can drive the oil sprayer to rotate along a predetermined track, and the oil sprayer can spray oil along the predetermined track on the products in the jig at the first station; a pressure sensor for sensing the pressure change in the oil spraying pipe is provided on the oil sprayer.
[0008] As a further improvement of an embodiment of the utility model, the first moving mechanism comprises a first support, a first lead screw module driven by a first motor is provided on the first support, and the nut of the first lead screw module is connected with the first carrier plate through a first connecting piece.
[0009] As a further improvement of an embodiment of the utility model, wherein, the first lead screw module is provided with a soft limiter for limiting the moving range of the first carrier plate.
[0010] As a further improvement of an embodiment of the utility model, wherein, the first lead screw module is provided with a first drag chain on one side, one end of the first drag chain is fixed on the first carrier plate, and the first support is provided with a drag chain fixing support for placing the first drag chain.
[0011] As a further improvement of an embodiment of the utility model, wherein, the second moving mechanism comprises a second support, the second support is provided with a second lead screw module driven by a second motor, the nut of the second lead screw module is connected with a second carrier plate through a second connecting piece, the second carrier plate is provided with a vertical support, the vertical support is vertically provided with a third lead screw module driven by a third motor, the nut of the third lead screw module is connected with a rotating support through a third connecting piece, and a rotating assembly is arranged on the rotating support.
[0012] As a further improvement of an embodiment of the utility model, wherein, the second support is provided with a straight line slide rail distributed in parallel with the second lead screw module, the straight line slide rail is provided with a sliding block, and the upper end of the sliding block is fixedly connected with the second carrier plate.
[0013] As a further improvement of an embodiment of the utility model, wherein, the rotating assembly comprises a rotating motor, a speed reducer and an oil sprayer mounting plate, the rotating motor and the speed reducer are arranged on the upper and lower sides of the rotating support respectively and are drivingly connected; the oil sprayer mounting plate is in an inverted "L" type structure, the upper end thereof is connected with the output shaft of the speed reducer, and the lower end thereof is provided with the oil sprayer.
[0014] As a further improvement of an embodiment of the utility model, wherein, a plurality of oil sprayer mounting holes are vertically arranged on the oil sprayer mounting plate.
[0015] As a further improvement of an embodiment of the utility model, wherein, a second drag chain is arranged between the vertical support and the rotating support.
[0016] The above technical scheme has the following beneficial effects: it has the advantages of reasonable structure, convenient operation, accurate oil spraying and the like, can effectively improve the oil spraying efficiency, reduce waste, ensure the consistency of lubricating effect, and provides an ideal solution for lubricating treatment of various mechanical parts and products. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the accompanying drawings required to be used in the description of the embodiments or the prior art will be briefly introduced. Obviously, the accompanying drawings in the following description are only exemplary, and for those skilled in the art, other drawings can be derived from the provided drawings without creative labor.
[0018] The structures, proportions, sizes, etc. shown in the specification are only used to cooperate with the content disclosed in the specification, for understanding and reading by those skilled in the art, and are not used to limit the implementation conditions of the present application, so they do not have technical substantive significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application.
[0019] Figure 1 The present application provides a three-dimensional structural schematic diagram.
[0020] Figure 2 The present application provides a first state three-dimensional schematic diagram of the first moving mechanism and its peripheral components.
[0021] Figure 3 The present application provides a second state three-dimensional schematic diagram of the first moving mechanism and its peripheral components.
[0022] Figure 4 The present application provides a first state three-dimensional schematic diagram of the second moving mechanism and its peripheral components.
[0023] Figure 5 The present application provides a second state three-dimensional schematic diagram of the second moving mechanism and its peripheral components.
[0024] Figure 6 The present application provides a three-dimensional schematic diagram of the rotating assembly and its peripheral components.
[0025] Figure 7 The present application provides a front view schematic diagram. Figure 6
[0026] The present application provides a sectional view schematic diagram along the direction A-A. Figure 8 Figure 7
[0027] In the drawings:
[0028] 1-First moving mechanism; 11-First carrier plate; 12-First support; 13-First motor; 14-First screw rod module; 15-First drag chain; 16-Drag chain fixing support;
[0029] 2-Second moving mechanism; 21-Second support; 22-Second motor; 23-Second screw module; 24-Second carrier plate; 25-Vertical support; 26-Third motor; 27-Third screw module; 28-Rotary support; 29-Straight line slide rail;
[0030] 3-Rotary assembly; 31-Rotary motor; 32-Speed reducer; 33-Oil injector mounting plate;
[0031] 4-Oil injector; 41-Pressure sensor; 42-Oil injection pipe;
[0032] 5-Jig. DETAILED DESCRIPTION
[0033] It should be noted that the embodiments and features in the embodiments in the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0034] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.
[0035] In the present application, unless otherwise specified, the orientation words such as "up, down, top, bottom" used herein are generally directed to the direction shown in the drawings, or are directed to the vertical, perpendicular or gravity direction of the components themselves; similarly, for the convenience of understanding and description, "inner, outer" refers to the inner and outer relative to the contour of each component, but the above orientation words are not used to limit the present application. EMBODIMENT
[0036] Referring to Figures 1-3 As shown in the drawings, an oiling device comprises a first moving mechanism 1 and a second moving mechanism 2, the first moving mechanism 1 is provided with a first carrier plate 11, and the first carrier plate 11 plays a key role in bearing. The first carrier plate 11 is provided with a jig 5 specially placed for products, and the products can be stably placed therein. The first carrier plate 11 can move along the predetermined track of the first moving mechanism 1, and can be accurately moved to the first station. This process ensures that the products can be accurately transported to the oil injection position.
[0037] The second moving mechanism 2 is provided with a rotating assembly 3. The rotating assembly 3 is provided with an oil sprayer 4, and the oil sprayer 4 can be moved to the first station under the driving of the second moving mechanism 2. The rotating assembly 3 has a unique function, that is, it can drive the oil sprayer 4 to rotate along a predetermined track. Such a design makes the oil sprayer 4 more flexible to adjust the oil spraying angle, and ensures that the product is sprayed in all directions. When the oil sprayer 4 is located at the first station, it can spray oil on the product on the jig 5 along the predetermined track. This precise spraying method can effectively control the amount of oil sprayed, avoiding the randomness and waste of traditional manual spraying.
[0038] The conventional oil sprayer 4 has an oil spraying pipe, a gas interface, an oil interface, an electromagnetic valve, an oil spraying port and a proximity switch. The oil sprayer of the present application is additionally provided with a pressure sensor 41 which can sense the pressure change in the oil spraying pipe 42. In use, the oil sprayer 4 is connected to the gas and oil lines, and the electromagnetic valve contact is closed. Under the action of the gas, the needle moves once, which sprays the oil. When the needle moves, the proximity switch senses that the needle moves once, and the pressure sensor also senses the pressure change, preventing the oil from not being sprayed and causing the product to miss the oil.
[0039] The pressure sensor 41 is added to the existing oil sprayer, which can monitor the pressure during the oil spraying process in real time. Once abnormal pressure change occurs, an alarm can be sent in time so that the operator can adjust and maintain. In this way, the stability and reliability of the oil spraying process can be ensured.
[0040] Through the design of the above structure, the oil spraying device of the present application has the advantages of reasonable structure, convenient operation, accurate oil spraying and the like. It can effectively improve the oil spraying efficiency, reduce waste, and at the same time ensure the consistency of the lubricating effect, providing an ideal solution for the lubricating treatment of various mechanical parts and products.
[0041] Specifically, the first moving mechanism 1 includes a first support 12, which serves as a support structure of the entire mechanism and provides a stable foundation for the installation of other components. A first lead screw module 14 driven by a first motor 13 is arranged on the first support 12. The first motor 13 provides power for the first lead screw module 14, enabling it to operate accurately. The nut of the first lead screw module 14 is connected to the first carrier plate 11 through a first connecting piece. When the first motor 13 drives the first lead screw module 14 to operate, the nut moves on the lead screw, and in turn drives the first carrier plate 11 to move along a predetermined track through the first connecting piece.
[0042] In order to ensure that the moving range of the first carrier plate 11 is within a safe and effective range, a soft limiter is arranged on the first lead screw module 14. The soft limiter adopts a slot type photoelectric sensor, which stops when the sensing sheet is sensed. The sensing sheet is installed on the first carrier plate 11, thereby limiting the moving range of the first carrier plate. The application of the soft limiter can prevent the first carrier plate from exceeding the predetermined range and causing equipment failure or safety accidents.
[0043] A first drag chain 15 is arranged on one side of the first lead screw module 14. The first drag chain 15 plays an important role, which can protect various lines and pipelines connected to the first carrier plate 11, so that they are not damaged or disturbed during the movement of the first carrier plate 11. One end of the first drag chain 15 is fixed on the first carrier plate 11 and flexibly stretches and shrinks with the movement of the first carrier plate 11. At the same time, the first support 12 is provided with a drag chain fixing support 16 for placing the first drag chain 15. The drag chain fixing support 16 provides a suitable space for the first drag chain 15, so that the first drag chain 15 is more orderly during operation, and the situation of disorderly arrangement does not occur. In this way, not only the overall aesthetic degree of the equipment is improved, but also the risk of failure caused by the disorder of the drag chain is reduced.
[0044] The second moving mechanism 2 in the utility model comprises a second support 21, and the second support 21 serves as a solid foundation of the whole mechanism and provides a stable platform for the installation and operation of other components. A second lead screw module 23 driven by a second motor 22 is arranged on the second support 21. The second motor 22 provides a powerful power source for the second lead screw module 23, so that the second lead screw module 23 can accurately perform linear motion. The nut of the second lead screw module 23 is connected with a second carrier plate 24 through a second connecting piece. When the second motor 22 drives the second lead screw module 23 to operate, the nut moves on the lead screw, thereby driving the second carrier plate 24 to move in a specific direction.
[0045] A vertical support 25 is arranged on the second carrier plate 24, and the vertical support 25 provides support for subsequent vertical direction movement. A third lead screw module 27 driven by a third motor 26 is vertically arranged on the vertical support 25. The third motor 26 gives power to the third lead screw module 27, so that the third lead screw module 27 can accurately perform linear motion in the vertical direction. The nut of the third lead screw module 27 is connected with a rotating support 28 through a third connecting piece, and a rotating assembly 3 is arranged on the rotating support 28. Through this structure design, the rotating assembly 3 can accurately adjust the position in the horizontal and vertical directions.
[0046] In order to ensure the stability and accuracy of the second carrier plate 24 during movement, a linear slide rail 29 is arranged on the second support 21 in parallel with the second lead screw module 23. The linear slide rail 29 is provided with a sliding block, and the upper end of the sliding block is fixedly connected with the second carrier plate 24. In this way, when the second carrier plate 24 moves, the sliding block can smoothly slide on the linear slide rail 29, providing additional support and guidance for the second carrier plate 24.
[0047] In addition, a second drag chain is arranged between the vertical support 25 and the rotating support 28. The function of the second drag chain is to protect the lines and pipelines connecting various components from being damaged or disturbed during movement and rotation. It can flexibly stretch and contract with the movement of the rotating support 28, ensuring the normal operation of the equipment.
[0048] The rotating assembly 3 in the utility model plays a key role in the entire oiling device, and it can realize precise rotation of the oil sprayer to meet the oil spraying requirements of different products.
[0049] The rotating assembly 3 mainly consists of a rotating motor 31, a speed reducer 32 and an oil sprayer mounting plate 33. The rotating motor 31 and the speed reducer 32 are arranged on the upper and lower sides of the rotating support 28 respectively, and are drivingly connected. The rotating motor 31 provides power, and the output torque is more stable and powerful after the speed reduction of the speed reducer 32.
[0050] The oil sprayer mounting plate 33 is in an inverted "L" shape structure, and its upper end is connected with the output shaft of the speed reducer 32. When the rotating motor 31 operates, the oil sprayer mounting plate 33 is driven to rotate by the speed reducer 32, and its lower end is provided with an oil sprayer 4. A plurality of oil sprayer mounting holes are vertically arranged on the oil sprayer mounting plate 33, which provides convenience for the position adjustment of the oil sprayer 4. In actual use, the position of the oil sprayer 4 can be flexibly adjusted according to the shape, size and oil spraying requirements of different products. After adjustment, the oil sprayer 4 is fixed on the oil sprayer mounting plate 33, ensuring the accuracy and stability of the oil spraying process.
[0051] The oil sprayer 4 in the embodiment is carefully improved on the basis of the conventional oil sprayer. The conventional oil sprayer is usually composed of a valve body, an oil injection pipe in the valve body, and a gas path interface, an oil path interface, an electromagnetic valve, an oil injection port and a proximity switch on the valve body. The improvement of the oil sprayer 4 is that a pressure sensor is added to the valve body. The pressure sensor can sense the pressure change every time the oil sprayer operates. Once the proximity switch senses the oil injection operation, but the pressure sensor does not sense the pressure change, it indicates that the oil sprayer is abnormal and needs to be repaired.
[0052] The oiling device is improved in the improvement of the overall structure. Through careful design and optimization of the structure, the oiling device is more stable and reliable in the running process, can accurately control the oil injection amount and the oil injection angle, and improves the quality and efficiency of oil injection.
[0053] The oiling device is a part of the overall assembly production line, and the power supply unit, the control unit and the gas supply unit are provided outside the oiling device, so that the oiling device meets the production needs of the production line and closely cooperates with other production links, improving the efficiency and stability of the entire production line.
[0054] The oiling device is improved in the improvement of the overall structure. Through careful design and optimization of the structure, the oiling device is more stable and reliable in the running process, can accurately control the oil injection amount and the oil injection angle, and improves the quality and efficiency of oil injection.
[0055] Obviously, the above-described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.
[0056] It should be noted that the terms used herein are only intended to describe specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should also be understood that when the terms "comprise" and / or "include" are used in the specification, there is a feature, step, work, device, component and / or combination thereof.
[0057] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0058] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An oiling device characterized by: The first moving mechanism is provided with a first carrier plate, and the first carrier plate is provided with a jig for placing products; the first carrier plate moves along a predetermined track of the first moving mechanism and can move to a first station; the second moving mechanism is provided with a rotating assembly, and the rotating assembly is provided with an oil sprayer; the oil sprayer can be moved to the first station under the driving of the second moving mechanism; the rotating assembly can drive the oil sprayer to rotate along a predetermined track; the oil sprayer can spray oil on the products on the jig along the predetermined track at the first station; the oil sprayer is provided with a pressure sensor for sensing pressure changes in the oil sprayer.
2. The oiling device of claim 1, wherein: The first moving mechanism comprises a first support, and the first support is provided with a first screw rod module driven by a first motor; the nut of the first screw rod module is connected with the first carrier plate through a first connecting piece.
3. The oiling device of claim 2, wherein: The first screw rod module is provided with a soft limiter for limiting the moving range of the first carrier plate.
4. The oiling device of claim 2, wherein: The first moving mechanism is provided with a first drag chain on one side, and one end of the first drag chain is fixed on the first carrier plate; the first support is provided with a drag chain fixing support for placing the first drag chain.
5. The oiling device of claim 1, wherein: The second moving mechanism comprises a second support, and the second support is provided with a second screw rod module driven by a second motor; the nut of the second screw rod module is connected with a second carrier plate through a second connecting piece; the second carrier plate is provided with a vertical support, and the vertical support is vertically provided with a third screw rod module driven by a third motor; the nut of the third screw rod module is connected with a rotating support through a third connecting piece; and the rotating assembly is arranged on the rotating support.
6. The oiling device of claim 5, wherein: The second support is provided with a straight line slide rail parallel to the second screw rod module, and the straight line slide rail is provided with a sliding block; and the upper end of the sliding block is fixedly connected with the second carrier plate.
7. The oiling device of claim 5, wherein: The rotating assembly comprises a rotating motor, a speed reducer and an oil sprayer mounting plate; the rotating motor and the speed reducer are arranged on the upper and lower sides of the rotating support respectively and are drivingly connected; the oil sprayer mounting plate is in an inverted "L" shape structure, the upper end of the oil sprayer mounting plate is connected with the output shaft of the speed reducer, and the lower end of the oil sprayer mounting plate is provided with the oil sprayer.
8. The oiling device of claim 7, wherein: The oil sprayer mounting plate is vertically provided with a plurality of oil sprayer mounting holes.
9. The oiling device of claim 5, wherein: A second drag chain is arranged between the vertical support and the rotating support.