Tire bead wire production device

By designing a tire bead wire production device, using an overflow port to control the adhesive level and a separator component in conjunction with cotton rope, the problems of large adhesive layer thickness and adhesive waste in traditional adhesive coating processes are solved, realizing the recycling of adhesive and cost reduction.

CN223669584UActive Publication Date: 2025-12-16JIANGSU YUANDE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202423169217.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-16
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

In traditional adhesive coating processes, the adhesive layer is quite thick after the steel wire is immersed in the adhesive, resulting in a large amount of adhesive consumption and difficulty in disposing of excess adhesive, thus causing waste.

Method used

A tire bead wire production device was designed, comprising a platform, a support, an upper trough, an air pump, an inlet pipe, a return pipe, and a separator. The glue level is controlled by adjusting the overflow port height to achieve glue recycling, and the glue layer thickness is controlled by the combination of the separator and cotton rope.

Benefits of technology

Effective control of adhesive layer thickness reduces adhesive consumption, enables adhesive recycling, and lowers production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tire bead steel wire production, in particular to a tire bead steel wire production device which comprises a platform, a support, an upper groove, an air pump, a liquid inlet pipe, a raw material barrel, a liquid return pipe and a plurality of separation assemblies. The support is fixedly connected with the platform, the upper groove is fixedly connected with the support, the raw material barrel is fixedly connected with the platform, and the air pump is fixedly connected with the platform. The upper end of the liquid return pipe is fixedly connected with the upper groove, the lower end of the liquid return pipe is fixedly connected with the raw material barrel, one end of the liquid inlet pipe is fixedly connected with the raw material barrel, the other end of the liquid inlet pipe is fixedly connected with the upper groove, the air pump is arranged in the middle section of the liquid inlet pipe, and the partition assemblies are evenly arranged in the upper groove. The problems that according to a traditional gluing process, a steel wire is soaked in glue liquid and wiped at an outlet through a cotton rope, the glue layer is thick, the glue liquid consumption is large, and redundant glue liquid cannot be treated easily and is wasted are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the production technology field of bead wire, especially to a kind of bead wire production device. BACKGROUND

[0002] The main role of bead wire is to improve the strength and durability of tires. By increasing the strength and rigidity of the tire bead part, bead wire ensures that the tire is firmly fixed on the rim, preventing the tire from falling off or being damaged during use. In addition, bead wire can also improve the fatigue resistance of the tire and prolong the service life of the tire.

[0003] The traditional gluing process is to immerse the steel wire in glue solution and wipe it with cotton rope at the outlet. This method has a thick glue layer, consumes a large amount of glue, and the excess glue is difficult to dispose of, which is very wasteful. SUMMARY

[0004] The utility model aims to provide a kind of bead wire production device, solve the problem that traditional gluing process is to immerse the steel wire in glue solution and wipe it with cotton rope at the outlet. This method has a thick glue layer, consumes a large amount of glue, and the excess glue is difficult to dispose of, which is very wasteful.

[0005] To achieve the above-mentioned purpose, the utility model provides a kind of bead wire production device, including platform, support, upper groove, air pump, liquid inlet pipe, raw material barrel, liquid return pipe and several separation components, the support is fixedly connected with the platform and located above the platform, the upper groove is fixedly connected with the support and located above the support, the raw material barrel is fixedly connected with the platform and located below the platform, the air pump is fixedly connected with the platform and located on one side of the raw material barrel, the upper end of the liquid return pipe is fixedly connected with the upper groove, the lower end of the liquid return pipe is fixedly connected with the raw material barrel, one end of the liquid inlet pipe is fixedly connected with the raw material barrel, the other end of the liquid inlet pipe is fixedly connected with the upper groove, the air pump is arranged in the middle segment of the liquid inlet pipe, several separation components are evenly arranged in the inside of the upper groove.

[0006] Among them, the separation component includes cover plate, baffle and limiting block, the baffle is fixedly connected with the upper groove and located in the inside of the upper groove, the limiting block is fixedly connected with the upper groove and located on one side of the baffle, the cover plate is detachably connected with the baffle and located above the baffle and the limiting block.

[0007] Among them, the bead wire production device further includes side lifting door and end face lifting door, the side lifting door and the end face lifting door are both fixedly connected with the support and respectively arranged on the outside of the support.

[0008] The bead wire production device further comprises a liquid level detection switch, which is fixedly connected with the upper groove and located on one side of the upper groove.

[0009] The bead wire production device further comprises an air suction hood, which is fixedly connected with the support and located above the upper groove.

[0010] The bead wire production device comprises a support, a platform, an upper groove, a raw material barrel, an air pump, a liquid return pipe and a liquid inlet pipe. BRIEF DESCRIPTION OF DRAWINGS

[0011] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced.

[0012] Fig. 1 is a front view of the bead wire production device of the present application.

[0013] Fig. 2 is a side view of the bead wire production device of the present application.

[0014] Fig. 3 is a structural schematic view of the upper groove of the present application.

[0015] 1-support, 2-suction hood, 3-lateral plate lifting door, 4-upper groove, 5-cover plate, 6-baffle, 7-limiting block, 8-end face lifting door, 9-liquid level detection switch, 10-platform, 11-liquid return pipe, 12-raw material barrel, 13-air pump, 14-liquid inlet pipe. DETAILED DESCRIPTION

[0016] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0017] Please refer to Figs. 1 to 3 The present application provides a kind of bead wire production device, including platform 10, support 1, upper groove 4, air pump, liquid inlet pipe 14, raw material barrel 12, liquid return pipe 11 and several separation components, the support 1 is fixedly connected with platform 10, and it is located the top of the platform 10, the upper groove 4 is fixedly connected with the support 1, and it is located the top of the support 1, the raw material barrel 12 is fixedly connected with the platform 10, and it is located the bottom of the platform 10, the air pump is fixedly connected with the platform 10, and it is located the side of the raw material barrel 12, the upper end of the liquid return pipe 11 is fixedly connected with the upper groove 4, the lower end of the liquid return pipe 11 is fixedly connected with the raw material barrel 12, one end of the liquid inlet pipe 14 is fixedly connected with the raw material barrel 12, the other end of the liquid inlet pipe 14 is fixedly connected with the upper groove 4, the air pump is arranged in the middle section of the liquid inlet pipe 14, several the separation components are evenly arranged in the inside of the upper groove 4.

[0018] In the embodiment, the steel wire is installed in the inside of the upper groove 4, the bottom of the upper groove 4 is provided with a discharge valve and an overflow port, the height of the overflow port can be adjusted, the liquid level height of the glue solution in the upper groove 4 is adjusted by adjusting the height of the overflow port, the steel wire is coated in the upper groove 4, the air pump extracts the glue solution from the raw material barrel 12, enters the upper groove 4 through the liquid inlet pipe 14, and is coated in the upper groove 4, the excess glue solution enters the liquid return pipe 11 through the overflow port in the upper groove 4 and returns to the raw material barrel 12 to complete the circulation of the glue solution.

[0019] Further, the separation component includes cover plate 5, baffle 6 and limiting block 7, the baffle 6 is fixedly connected with the upper groove 4, and located in the inside of the upper groove 4, the limiting block 7 is fixedly connected with the upper groove 4, and located on the side of the baffle 6, the cover plate 5 is detachably connected with the baffle 6, and located above the baffle 6 and the limiting block 7.

[0020] In the embodiment, the baffle 6 divides the upper groove 4 into 6 small grooves, 3 small grooves for operation surface and 3 small grooves for non-operation surface. Each small groove is provided with the cover plate 5 to reduce the volatilization of glue solution. Two groups of notches are reserved on each cover plate 5 for placing glue applying cotton rope, and the cotton rope is wound on the steel wire to prevent the noodles from being taken away by the steel wire through the baffle 6 and the limiting block 7. The glue solution enters the cotton rope from the upper groove 4 by capillary action and reaches the steel wire. Six cotton ropes can be wound on each steel wire, and the number of cotton ropes can be adjusted according to the process requirement to achieve the best glue layer thickness.

[0021] Further, the bead wire production device further comprises a side lifting door 3 and an end lifting door 8, both of which are fixedly connected with the support 1 and arranged on the outer side of the support 1.

[0022] In the embodiment, the side lifting door 3 and the end lifting door 8 balance the weight of the lifting door by adopting counterweight, and the counterweight is arranged in the square tube of the groove support 1 for aesthetic appearance.

[0023] Further, the bead wire production device further comprises a liquid level detection switch 9, which is fixedly connected with the upper groove 4 and located on one side of the upper groove 4.

[0024] In the embodiment, the liquid level detection switch 9 detects whether the liquid level of the upper groove 4 is normal, and if not, checks whether the glue solution in the raw material barrel 12 is consumed.

[0025] Further, the bead wire production device further comprises an air suction hood 2, which is fixedly connected with the support 1 and located above the upper groove 4.

[0026] In the embodiment, the air suction hood 2 sucks the harmful gas and chemical dust in the surrounding environment into the hood and discharges them through the exhaust system.

[0027] The above only discloses a preferred embodiment of the utility model, and of course cannot limit the scope of the utility model, and those skilled in the art can understand that all or part of the above-mentioned processes can be implemented, and equivalent changes made according to the utility model claims still belong to the scope covered by the utility model.

Claims

1. A device for producing tire bead wire, comprising a platform, characterized in that, It also includes a support frame, an upper tank, an air pump, an inlet pipe, a raw material tank, a return pipe, and several partition components. The support frame is fixedly connected to the platform and located above the platform. The upper tank is fixedly connected to the support frame and located above the support frame. The raw material tank is fixedly connected to the platform and located below the platform. The air pump is fixedly connected to the platform and located on one side of the raw material tank. The upper end of the return pipe is fixedly connected to the upper tank, and the lower end of the return pipe is fixedly connected to the raw material tank. One end of the inlet pipe is fixedly connected to the raw material tank, and the other end of the inlet pipe is fixedly connected to the upper tank. The air pump is located in the middle section of the inlet pipe. Several partition components are evenly arranged inside the upper tank.

2. The tire bead wire production apparatus as described in claim 1, characterized in that, The separating component includes a cover plate, a baffle plate, and a limiting block. The baffle plate is fixedly connected to the upper groove and located inside the upper groove. The limiting block is fixedly connected to the upper groove and located on one side of the baffle plate. The cover plate is detachably connected to the baffle plate and located above the baffle plate and the limiting block.

3. The tire bead wire production apparatus as described in claim 2, characterized in that, The tire bead wire production device also includes a side lifting door and an end lifting door, both of which are fixedly connected to the bracket and are respectively located on the outside of the bracket.

4. The tire bead wire production apparatus as described in claim 3, characterized in that, The tire bead wire production device also includes a liquid level detection switch, which is fixedly connected to the upper tank and located on one side of the upper tank.

5. The tire bead wire production apparatus as described in claim 4, characterized in that, The tire bead wire production device also includes a suction hood, which is fixedly connected to the bracket and located above the upper trough.