Automatic wire welding machine for LED lamp beads

Abstract

The utility model relates to the technical field of wire welding machines, and discloses an LED lamp bead automatic wire welding machine which comprises a machine shell, a wire welding machine body is installed at the top end in the machine shell, a workbench is connected to the bottom end in the machine shell, a dust collector is installed on the outer side wall of one side of the machine shell, a dust collection hose is installed on the side wall of one side of the dust collector, and a rotating pipe is rotationally installed at the other end of the dust collection hose. The dust collection hose is communicated with a rotating pipe, a dust collection head is installed at one end of the rotating pipe, a moving plate is slidably connected to the side wall of one side of the machine shell, the rotating pipe is rotationally connected to the moving plate, and a lifting assembly used for driving the moving plate to move in the vertical direction is installed on the machine shell. According to the technical scheme, through mutual cooperation of the machine shell, the workbench, the dust collector, the dust collection hose, the rotating pipe, the moving plate, the gear, the rack, the motor, the reciprocating lead screw, the moving block and other structures, before LED lamp beads are machined, dust collection can be conducted on the environment in the machine shell, the dust is prevented from affecting the machining effect, and therefore the applicability of the device is improved.

Description

TECHNICAL FIELD

[0001] The application relates to the wire welding machine processing technical field, in particular to an automatic wire welding machine for LED lamp beads. BACKGROUND

[0002] The wire welding machine is mainly applied to the inner lead welding of high-power devices, such as light-emitting diodes (LEDs), laser tubes (laser), small and medium-sized power triodes, integrated circuits and some special semiconductor devices. The wire welding machine has been widely applied in the LED industry and is an indispensable device for the packaging of the LED industry. The LED lamp bead is processed by the wire welding machine.

[0003] According to the search, the patent file with the announcement number CN215238405U discloses an automatic wire welding machine for LED lamp panels, which aims to provide an automatic wire welding machine for LED lamp panels with simple structure, reasonable design and good wire welding effect. The utility model discloses a workbench, the workbench is provided with a lamp panel carrier, the lamp panel carrier is provided with a groove matched with the LED lamp panel, the lamp panel carrier is also provided with a wire welding fixing device, a gantry is arranged above the workbench, the gantry is provided with a transverse moving device, a longitudinal moving device connected with the transverse moving device and a cross bar connected with the longitudinal moving device, the cross bar is symmetrically provided with a soldering device at both ends, an MCU controller is arranged at the front end of the workbench, and the transverse moving device, the longitudinal moving device and the soldering device are electrically connected with the MCU controller. The utility model is applied to the technical field of the wire welding device.

[0004] In the above device, the surrounding environment cannot be dusted in advance when the element is processed, so dust is easy to fall on the surface of the element during the processing process, affecting the processing effect and the applicability. Utility model content

[0005] The application aims to provide an automatic wire welding machine for LED lamp beads, which solves the problems in the background art.

[0006] The application provides an automatic wire welding machine for LED lamp beads, which comprises a machine shell, a wire welding machine body is installed at the top end in the machine shell, a workbench is connected to the bottom end in the machine shell, a dust collector is installed on the outer side wall of one side of the machine shell, a dust suction hose is installed on the side wall of one side of the dust collector, a rotating pipe is rotatably installed at the other end of the dust suction hose, the dust suction hose and the rotating pipe are in communication, a dust suction head is installed at one end of the rotating pipe, a moving plate is slidably connected to the side wall of one side of the machine shell, the rotating pipe is rotatably connected to the moving plate, a lifting assembly for driving the moving plate to move vertically is installed on the machine shell, a gear is fixedly sleeved to the pipe wall of the rotating pipe, and a rack is installed at the top end in the machine shell and is engaged with the gear.

[0007] By adopting the technical scheme, when in use, the dust collector is started, and the dust collector can absorb dust inside the shell through the dust suction hose, the rotating pipe and the dust suction head. Meanwhile, the moving plate is vertically moved by the lifting assembly. The movement of the moving plate drives the rotating pipe to move. The movement of the rotating pipe drives the gear to move. The movement of the gear is subjected to the action force of the rack and drives the rotating pipe to rotate. The rotation of the rotating pipe drives the dust suction head to rotate, increases the contact range of the dust suction head and air, and improves the dust suction effect. After the dust suction is completed, the LED lamp bead to be processed is placed on the workbench. The LED lamp bead is processed by the wire bonding machine body. The above structure can absorb dust in the shell before processing the LED lamp bead, prevents dust from affecting the processing effect, and improves the applicability of the device.

[0008] Optionally, the lifting assembly comprises a motor fixedly installed at the top end of the shell. The output end of the motor extends downward through the top end of the shell and is connected with a reciprocating screw rod through a shaft coupling. A moving block is connected to the side wall of one side of the moving plate. The reciprocating screw rod is threadedly connected with the moving block. A cleaning assembly for cleaning the surface of the workbench is installed in the shell.

[0009] By adopting the technical scheme, the motor is started, and the motor drives the reciprocating screw rod to rotate. The rotation of the reciprocating screw rod applies an action force to the moving block through the thread action. The moving block is subjected to the action force and drives the moving plate to move in the vertical direction.

[0010] Optionally, the cleaning assembly comprises a connecting rod rotatably connected to the bottom end of the shell. A cleaning plate is connected to the upper end of the connecting rod. The cleaning plate corresponds to the position of the workbench. The connecting rod is drivingly connected with the reciprocating screw rod through a belt pulley.

[0011] By adopting the technical scheme, the rotation of the reciprocating screw rod drives the connecting rod to rotate through the belt pulley. The rotation of the connecting rod drives the cleaning plate to rotate. The rotation of the cleaning plate cleans the dust on the surface of the workbench and improves the cleanliness of the workbench.

[0012] Optionally, a sliding groove is formed in the inner side wall of one side of the shell. A sliding block is slidingly connected in the sliding groove. One end of the sliding block is connected to the moving plate.

[0013] By adopting the technical scheme, the moving plate is limited to prevent the moving plate from rotating.

[0014] Optionally, a sliding rod is fixedly connected to the groove wall in the sliding groove. The sliding rod extends through the sliding block and is slidingly connected with the sliding block.

[0015] By adopting the technical scheme, the sliding block is prevented from being separated from the sliding groove.

[0016] Optionally, one end of the sliding block is provided with a rolling groove, and rolling balls are arranged in the rolling groove.

[0017] By adopting the technical scheme, the friction between the sliding block and the sliding groove is reduced.

[0018] Optionally, a support plate is connected to the sidewall of one side of the shell, and the dust collector is arranged on the support plate.

[0019] By adopting the technical scheme, the dust collector is prevented from falling off the shell.

[0020] Compared with the prior art, the technical scheme of the present application has the following advantages:

[0021] (1) The technical scheme of the present application can clean the environment in the shell before processing the LED lamp bead by the mutual cooperation between the shell, the workbench, the dust collector, the dust collection hose, the rotating pipe, the moving plate, the gear, the rack, the motor, the reciprocating screw rod and the moving block, so as to prevent dust from affecting the processing effect, thereby improving the applicability of the device.

[0022] (2) The technical scheme of the present application is provided with a connecting rod and a cleaning plate, and the rotation of the reciprocating screw rod drives the connecting rod to rotate through the belt pulley, the rotation of the connecting rod drives the cleaning plate to rotate, and the rotation of the cleaning plate cleans the dust on the surface of the workbench, thereby improving the cleanliness of the workbench. BRIEF DESCRIPTION OF DRAWINGS

[0023] Other features, objects and advantages of the present application will become more apparent from the following detailed description of non-limiting embodiments with reference to the attached drawings:

[0024] Fig. 1 Fig. 1 is a schematic diagram of the overall structure of an LED lamp bead automatic wire welding machine according to the present application;

[0025] Fig. 2 Fig. 2 is a schematic diagram of the rack and gear meshing structure in the LED lamp bead automatic wire welding machine according to the present application;

[0026] Fig. 3 Fig. 3 is a schematic diagram of the sliding block structure in the LED lamp bead automatic wire welding machine according to the present application.

[0027] In the figure: 1, the shell; 2, workbench; 3, dust collector; 4, dust collection hose; 5, rotating tube; 6, moving plate; 7, gear; 8, rack; 9, motor; 10, reciprocating screw; 11, moving block; 12, connecting rod; 13, cleaning plate; 14, sliding block; 15, slide rod; 16, ball bearing; 17, welding machine body. DETAILED DESCRIPTION

[0028] Please refer to Figs. 1-3 The application provides a technical scheme: an automatic LED lamp bead welding machine, which comprises a shell 1, a welding machine body 17 is installed at the top end in the shell 1, a workbench 2 is connected to the bottom end in the shell 1, a dust collector 3 is installed on the outer side wall of one side of the shell 1, a dust collection hose 4 is installed on the side wall of one side of the dust collector 3, a rotating tube 5 is rotatably installed at the other end of the dust collection hose 4, the dust collection hose 4 is communicated with the rotating tube 5, a dust collection head is installed at one end of the rotating tube 5, a moving plate 6 is slidably connected to the side wall of one side of the shell 1, the rotating tube 5 is rotatably connected to the moving plate 6, a lifting assembly for driving the moving plate 6 to move vertically is installed on the shell 1, a gear 7 is fixedly sleeved on the wall of the rotating tube 5, and a rack 8 is installed at the top end in the shell 1 and engaged with the gear 7.

[0029] In the technical scheme of the application, when in use, the dust collector 3 is started, the dust collector 3 can absorb the dust in the shell 1 through the dust collection hose 4, the rotating tube 5 and the dust collection head, at the same time, the moving plate 6 is driven to move vertically by the lifting assembly, the movement of the moving plate 6 drives the rotating tube 5 to move, the movement of the rotating tube 5 drives the gear 7 to move, the movement of the gear 7 is driven to rotate by the force of the rack 8, the rotation of the gear 7 drives the rotating tube 5 to rotate, the rotation of the rotating tube 5 drives the dust collection head to rotate, the contact range of the dust collection head with air is increased, and the dust collection effect is improved, after the dust collection is completed, the LED lamp bead to be processed is placed on the workbench 2, the LED lamp bead is processed by the welding machine body 17, the environment in the shell 1 can be dusted before the LED lamp bead is processed by the above structure, the processing effect is prevented from being affected by the dust, and therefore the applicability of the device is improved.

[0030] In the technical scheme of the application, the lifting assembly comprises a motor 9 fixedly installed at the top end of the shell 1, the output end of the motor 9 penetrates the top end of the shell 1 and extends downward and is connected with a reciprocating screw 10 through a shaft coupling, a moving block 11 is connected to the side wall of one side of the moving plate 6, the reciprocating screw 10 is threadedly connected with the moving block 11, a cleaning assembly for cleaning the dust on the surface of the workbench 2 is installed in the shell 1, the motor 9 is started, the motor 9 drives the reciprocating screw 10 to rotate, the rotation of the reciprocating screw 10 applies a force to the moving block 11 through the thread, and the moving block 11 is driven to move vertically and reciprocally by the force.

[0031] In the technical scheme of the present application, the cleaning assembly comprises a connecting rod 12 rotatably connected to the inner bottom end of the shell 1, a cleaning plate 13 connected to the upper end of the connecting rod 12, the cleaning plate 13 corresponding to the position of the workbench 2, the connecting rod 12 and the reciprocating screw rod 10 being connected through a belt pulley, the rotation of the reciprocating screw rod 10 driving the connecting rod 12 to rotate, the rotation of the connecting rod 12 driving the cleaning plate 13 to rotate, the rotation of the cleaning plate 13 cleaning the dust on the surface of the workbench 2, and improving the cleanliness of the workbench 2.

[0032] In the technical scheme of the present application, a sliding groove is formed in the inner side wall of one side of the shell 1, and a sliding block 14 is slidably connected in the sliding groove, one end of the sliding block 14 being connected to the moving plate 6 to limit the moving plate 6 and prevent the moving plate 6 from rotating.

[0033] In the technical scheme of the present application, a sliding rod 15 is fixedly connected to the groove wall in the sliding groove, the sliding rod 15 penetrating through the sliding block 14 and being slidably connected to the sliding block 14 to prevent the sliding block 14 from being separated from the sliding groove.

[0034] In the technical scheme of the present application, a rolling groove is formed in one end of the sliding block 14, and rolling balls 16 are arranged in the rolling groove, the rolling balls 16 penetrating through the groove opening of the rolling groove and being rollingly connected to the groove bottom of the sliding groove to reduce the friction between the sliding block 14 and the sliding groove.

[0035] In the technical scheme of the present application, a support plate is connected to the side wall of one side of the shell 1, and the dust collector 3 is arranged on the support plate to prevent the dust collector 3 from falling off the shell 1.

[0036] In use, the dust collector 3 is started to suck the dust in the shell 1 through the dust suction hose 4, the rotating pipe 5 and the dust suction head, and the motor 9 is started to drive the reciprocating screw rod 10 to rotate, the rotation of the reciprocating screw rod 10 applying force to the moving block 11 through the screw thread, the moving block 11 being driven by the force to move the moving plate 6 in the vertical direction, the moving plate 6 driving the rotating pipe 5 to move, the rotating pipe 5 driving the gear 7 to move, the gear 7 being driven by the force of the rack 8 to rotate, the gear 7 driving the rotating pipe 5 to rotate, the rotating pipe 5 driving the dust suction head to rotate, increasing the contact range of the dust suction head and air, and improving the dust suction effect, and after the dust suction is completed, the LED lamp bead to be processed is placed on the workbench 2, and the LED lamp bead is processed by the wire bonding machine body 17.

Claims

1. An LED lamp bead automatic wire welding machine, comprising a machine shell (1), a wire welding machine body (17) is installed at the top end in the machine shell (1), characterized in that: The bottom end of the shell (1) is connected with a workbench (2), the outer side wall of one side of the shell (1) is provided with a dust collector (3), the side wall of one side of the dust collector (3) is provided with a dust collection hose (4), the other end of the dust collection hose (4) is rotatably provided with a rotating pipe (5), the dust collection hose (4) is communicated with the rotating pipe (5), one end of the rotating pipe (5) is provided with a dust collection head, the side wall of one side of the shell (1) is slidably connected with a moving plate (6), the rotating pipe (5) is rotatably connected with the moving plate (6), the shell (1) is provided with a lifting assembly for driving the moving plate (6) to move vertically, the pipe wall of the rotating pipe (5) is fixedly sleeved with a gear (7), the top end of the shell (1) is provided with a rack (8), and the gear (7) is engaged with the rack (8).

2. The LED lamp bead automatic wire bonding machine according to claim 1, characterized in that, The lifting assembly comprises a motor (9) fixedly installed at the top end of the shell (1), the output end of the motor (9) extends downward through the top end of the shell (1) and is connected with a reciprocating lead screw (10) through a shaft coupling, the side wall of one side of the moving plate (6) is connected with a moving block (11), the reciprocating lead screw (10) is threadedly connected with the moving block (11), and the shell (1) is provided with a cleaning assembly for cleaning the surface of the workbench (2).

3. The LED lamp bead automatic wire bonding machine according to claim 2, characterized in that, The cleaning assembly comprises a connecting rod (12) rotatably connected to the bottom end of the shell (1), the connecting rod (12) is connected with a cleaning plate (13), the cleaning plate (13) corresponds to the position of the workbench (2), and the connecting rod (12) is drivingly connected with the reciprocating lead screw (10) through a belt pulley.

4. The LED lamp bead automatic wire bonding machine according to claim 1, characterized in that, The inner side wall of one side of the shell (1) is provided with a sliding groove, the sliding groove is slidably connected with a sliding block (14), and one end of the sliding block (14) is connected with the moving plate (6).

5. The LED lamp bead automatic wire bonding machine according to claim 4, characterized in that, The sliding groove is fixedly connected with a sliding rod (15), the sliding rod (15) penetrates through the sliding block (14), and the sliding block (14) is slidably connected with the sliding rod (15).

6. The LED lamp bead automatic wire bonding machine according to claim 5, characterized in that, One end of the sliding block (14) is provided with a rolling groove, the rolling groove is provided with rolling balls (16), the balls (16) pass through the groove opening of the rolling groove and are rollingly connected with the groove bottom of the sliding groove.

7. The LED lamp bead automatic wire bonding machine according to claim 1, characterized in that, The side wall of one side of the shell (1) is connected with a supporting plate, and the dust collector (3) is arranged on the supporting plate.

Images