Wire surface wiping equipment

By designing a wire surface wiping device, a servo motor and pulley system are used to drive the slider to slide, which, combined with a sponge block, achieves automatic wiping. This solves the problem of low efficiency in wire surface wiping devices, realizes automatic wiping, reduces manpower consumption, and improves wiping efficiency.

CN223669739UActive Publication Date: 2025-12-16DALIAN TECHTRON CABLE
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Patent Information

Application Number
CN202423183804.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-16
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Current technologies for wiping wire surfaces are inefficient and consume a lot of manpower.

Method used

A wire surface wiping device was designed. By using a servo motor, an active pulley, a synchronous belt, and a passive synchronous pulley, a slider is driven to slide on a linear guide rail. Combined with a surface constant pressure cylinder and a sponge block, the device can automatically pull and wipe the wire surface.

Benefits of technology

It enables automatic wiping of wire surfaces, reducing labor costs and improving wiping efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wire maintenance, and discloses a wire surface wiping device which comprises a control box and a wire body, a supporting plate is fixedly installed at the top of the control box, a linear guide rail is fixedly installed on the front face of the supporting plate, a sliding block is slidably connected to the outer wall of the linear guide rail, and a wire wiping frame is fixedly installed on the front face of the sliding block. The top of the wire wiping frame is fixedly connected with a wiping agent adding groove. Through cooperation of the servo motor, the driving belt pulley, the synchronous belt and the driven synchronous belt pulley, the sliding block can be driven to slide on the linear guide rail, when the sliding block slides rightwards, the surface constant-pressure air cylinder stretches to drive the pressing plate to move downwards to compress the built-in sponge block, meanwhile, a wire body can be pulled rightwards, and the wire body can be clamped. And in the process that the sliding block resets and slides leftwards, the built-in sponge block slides on the surface of the wire main body to wipe the surface of the wire main body, so that the manpower consumption of the wiping work is reduced, and the wiping efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of wire maintenance, specifically, relates to wire surface wiping equipment. BACKGROUND

[0002] Wire refers to the wire that transmits electric energy, and is mainly divided into bare wire, electromagnetic wire and insulated wire. The bare wire is a completely exposed metal conductor, which is usually used for outdoor high-voltage transmission lines. The electromagnetic wire is an insulated conductor that generates a magnetic field after being electrified or induces a current in a magnetic field, and is mainly used for motor and transformer winding. The insulated wire is wrapped with an insulating layer outside the conductor and is mainly used for indoor power distribution.

[0003] During the production or use of the wire, dust will adhere to the surface of the wire, which will affect the transmission efficiency of the wire and may also affect the normal operation of the entire electrical system. Therefore, the surface of the wire needs to be wiped, and the wiping is usually done manually, which is low in efficiency and consumes a lot of manpower. UTILITY MODEL CONTENT

[0004] The utility model aims at providing wire surface wiping equipment to solve the problem of low wiping efficiency of the wire by manual method in the prior art.

[0005] The utility model provides the following technical scheme: wire surface wiping equipment, including control box and wire main body, the top of control box is fixedly installed with support plate, the front surface of support plate is fixedly installed with linear guide rail, the outer wall of linear guide rail is connected with sliding block in sliding mode, the front surface of sliding block is fixedly installed with wire wiping frame, the top of wire wiping frame is fixedly connected with wiping agent adding groove, the inner chamber of wire wiping frame is movably connected with built-in sponge block, the outer wall of wire main body is movably connected with the inner wall of built-in sponge block, the outer wall of sliding block is fixedly installed with surface constant pressure air cylinder.

[0006] As a preferred embodiment of the above technical scheme, the front surface of the control box is fixedly installed with a start-stop button, and the front surface of the control box is fixedly installed with a touch screen above the start-stop button.

[0007] Through the above technical scheme, the start-stop button and the touch screen are set to facilitate the user to control the structure.

[0008] As a preferred embodiment of the above technical scheme, the front surface of the support plate is rotatably connected with a driving pulley, and the front surface of the support plate is rotatably connected with a driven synchronous pulley on the right side of the driving pulley, and the outer walls of the driving pulley and the driven synchronous pulley are drivingly connected with a synchronous belt.

[0009] Through the above technical scheme, the driving pulley, the driven synchronous pulley and the synchronous belt are matched to facilitate the sliding block to move on the linear guide rail.

[0010] As the above technical scheme is preferred, the back of the support plate is fixedly installed with a servo motor, the output shaft of the servo motor is fixedly connected with the back of the driving pulley, and the bottom of the sliding block is fixedly connected with the top of the synchronous belt.

[0011] Through the above technical scheme, the movement of the synchronous belt can be powered by the design of the servo motor.

[0012] As the above technical scheme is preferred, the left side of the support plate is fixedly installed with a guide pulley bearing seat, the inner wall of the guide pulley bearing seat is rotatably connected with a metering guide pulley, and the outer wall of the wire body is movably connected with the outer surface of the metering guide pulley.

[0013] Through the above technical scheme, the wire body can be guided and supported by the design of the metering guide pulley.

[0014] As the above technical scheme is preferred, the back of the guide pulley bearing seat is fixedly installed with a speed measuring encoder, and the speed measuring encoder is used to measure the rotating speed of the metering guide pulley.

[0015] Through the above technical scheme, the length of the wire body passing through the metering guide pulley can be calculated by the design of the speed measuring encoder.

[0016] As the above technical scheme is preferred, the telescopic end of the surface constant pressure cylinder extends into the inner cavity of the wire wiping frame and is fixedly connected with a pressing plate, and the bottom of the pressing plate is movably connected with the top of the built-in sponge block.

[0017] Through the above technical scheme, the built-in sponge block can be pressed down by the design of the pressing plate to realize the function of pulling the wire body.

[0018] Compared with the prior art, the utility model has the advantages that:

[0019] The utility model discloses a servo motor, driving pulley, synchronous belt and passive synchronous pulley cooperate, can drive the sliding block to slide on the linear guide rail, when the sliding block slides to right, the surface constant pressure cylinder is driven to the extension and the built -in sponge block is compressed to the compression of the pressing plate to the right pull of wire body can be simultaneously driven, the built -in sponge block will slide on the surface of wire body in the process of sliding to left reset of sliding block, and the surface of wire body is wiped, that is, realizes automatic pull and wiping function of wire body, reduces the consumption of wiping work to the human power, and promotes the wiping efficiency. ACCURACY OF DRAWINGS

[0020] Figure 1 It is the front view of the utility model;

[0021] Figure 2The utility model discloses a side view;

[0022] Figure 3 For Figure 2 The enlarged structural schematic diagram of A in the middle.

[0023] In the drawing: 1, control box;2, start-stop button;3, touch screen;4, driving pulley;5, synchronous belt;6, linear guide rail;61, sliding block;7, passive synchronous pulley;8, metering guide wheel;9, wire main body;10, wire wiping frame;11, wiping agent adding groove;12, built-in sponge block;13, surface constant pressure air cylinder;14, encoder for speed measurement;15, guide wheel bearing seat;16, servo motor. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.

[0025] As Figures 1-3 The utility model provides a technical scheme: wire surface wiping equipment, including control box 1 and wire main body 9, the top fixed mounting of control box 1 has support plate, the front surface fixed mounting of support plate has linear guide rail 6, the outer wall of linear guide rail 6 is slidably connected with sliding block 61, the front surface fixed mounting of sliding block 61 has wire wiping frame 10, the top fixed connection of wire wiping frame 10 has wiping agent adding groove 11, the inner chamber of wire wiping frame 10 is movably connected with built-in sponge block 12, the inner wall of wire main body 9 outer wall and built-in sponge block 12 is movably connected, the outer wall fixed mounting of sliding block 61 has surface constant pressure air cylinder 13, when sliding block 61 slides to right, control surface constant pressure air cylinder 13 stretches, drives the lower shift of pressing plate and presses down built-in sponge block 12, promotes wire main body 9 to be clamped in built-in sponge block 12, can simultaneously pull wire main body 9 to right, then operating sliding block 61 slides to left reset, simultaneously control surface constant pressure air cylinder 13 resets and contracts, built-in sponge block 12 will slide on the surface of wire main body 9, to wipe the surface of wire main body 9, realize the function of automatic pulling and wiping of wire main body 9, reduce the consumption of manpower, improve the efficiency of wiping work, from wiping agent adding groove 11 to the inner chamber of wire wiping frame 10 can add wiping agent, wiping agent will be soaked on built-in sponge block 12, improve the wiping effect of built-in sponge block 12 to wire main body 9.

[0026] As an embodiment in the embodiment, as Figures 1-3As shown, the front of the control box 1 is fixedly provided with a start-stop button 2, the front of the control box 1 is fixedly provided with a touch screen 3 above the start-stop button 2, the front of the supporting plate is rotatably connected with a driving pulley 4, the front of the supporting plate is rotatably connected with a driven synchronous pulley 7 on the right side of the driving pulley 4, the outer wall of the driving pulley 4 and the driven synchronous pulley 7 is drivingly connected with a synchronous belt 5, the back of the supporting plate is fixedly provided with a servo motor 16, the output shaft of the servo motor 16 is fixedly connected with the back of the driving pulley 4, the bottom of the sliding block 61 is fixedly connected with the top of the synchronous belt 5, the servo motor 16 is controlled to work, the driving pulley 4 is driven to rotate, the synchronous belt 5 is driven to move on the outer wall of the driving pulley 4 and the driven synchronous pulley 7, and the sliding block 61 is driven to slide on the outer wall of the linear guide rail 6, thereby providing power for pulling the wire body 9 and wiping the wire body 9.

[0027] As an embodiment in the present embodiment, as shown in the drawings, Figures 1-3 As shown, the left side of the supporting plate is fixedly provided with a guide wheel bearing seat 15, the inner wall of the guide wheel bearing seat 15 is rotatably connected with a metering guide wheel 8, the outer wall of the wire body 9 is movably connected with the outer surface of the metering guide wheel 8, the back of the guide wheel bearing seat 15 is fixedly provided with a speed measuring encoder 14, the speed measuring encoder 14 is used for measuring the rotating speed of the metering guide wheel 8, the telescopic end of the surface constant pressure air cylinder 13 extends into the inner cavity of the wire wiping frame 10 and is fixedly connected with a pressing plate, the bottom of the pressing plate is movably connected with the top of the built-in sponge block 12, the wire body 9 is guided and supported through the design of the metering guide wheel 8, the rotating speed of the metering guide wheel 8 is proportional to the wiping length of the wire body 9, the rotating speed of the metering guide wheel 8 is measured by the speed measuring encoder 14, the wiping length of the wire body 9 is calculated by the control box 1, and the wiping length of the wire body 9 is displayed on the touch screen 3, thereby facilitating the use of the user.

[0028] Working principle: the wire body 9 passes through the top of the metering guide wheel 8 and then passes through the inner cavity of the built-in sponge block 12 and is drawn out, the servo motor 16 is controlled to work, the synchronous belt 5 is driven to move, the sliding block 61 slides to the right, the surface constant pressure air cylinder 13 is controlled to extend, the pressing plate is driven to move downward to press the built-in sponge block 12, the wire body 9 is clamped in the built-in sponge block 12, the wire body 9 is pulled to the right, the servo motor 16 is controlled to work in reverse, the sliding block 61 slides to the left, the surface constant pressure air cylinder 13 is controlled to reset and contract, the built-in sponge block 12 slides on the surface of the wire body 9, and the surface of the wire body 9 is wiped, thereby realizing the functions of automatically pulling and wiping the wire body 9.

[0029] The above embodiments are only used to illustrate the technical solutions of the present application, but not limited thereto.

Claims

1. A wire surface wiping apparatus comprising a control box (1) and a wire main body (9), characterized in that: The top of the control box (1) is fixedly installed with a support plate, the front surface of the support plate is fixedly installed with a linear guide rail (6), the outer wall of the linear guide rail (6) is slidably connected with a sliding block (61), the front surface of the sliding block (61) is fixedly installed with a wire wiping frame (10), the top of the wire wiping frame (10) is fixedly connected with a wiping agent adding groove (11), the inner cavity of the wire wiping frame (10) is movably connected with an embedded sponge block (12), the outer wall of the wire body (9) is movably connected with the inner wall of the embedded sponge block (12), and the outer wall of the sliding block (61) is fixedly installed with a surface constant pressure air cylinder (13).

2. The electric wire surface wiping apparatus according to claim 1, characterized by: The front surface of the control box (1) is fixedly installed with a start-stop button (2), and the front surface of the control box (1) is fixedly installed with a touch screen (3) above the start-stop button (2).

3. The electrical wire surface wiping apparatus according to claim 1, characterized by: The front surface of the support plate is rotatably connected with a driving pulley (4), and the front surface of the support plate is rotatably connected with a driven synchronous pulley (7) on the right side of the driving pulley (4), and the outer walls of the driving pulley (4) and the driven synchronous pulley (7) are drivingly connected with a synchronous belt (5).

4. The electrical wire surface wiping apparatus according to claim 3, characterized by: The back surface of the support plate is fixedly installed with a servo motor (16), the output shaft of the servo motor (16) is fixedly connected with the back surface of the driving pulley (4), and the bottom of the sliding block (61) is fixedly connected with the top of the synchronous belt (5).

5. The electrical wire surface wiping apparatus according to claim 1, characterized by: The left side of the support plate is fixedly installed with a guide wheel bearing seat (15), the inner wall of the guide wheel bearing seat (15) is rotatably connected with a metering guide wheel (8), and the outer wall of the wire body (9) is movably connected with the outer surface of the metering guide wheel (8).

6. The electrical wire surface wiping apparatus according to claim 5, characterized by: The back surface of the guide wheel bearing seat (15) is fixedly installed with a speed measuring encoder (14), and the speed measuring encoder (14) is used for measuring the rotating speed of the metering guide wheel (8).

7. The electrical wire surface wiping apparatus according to claim 1, characterized by: The telescopic end of the surface constant pressure air cylinder (13) extends into the inner cavity of the wire wiping frame (10) and is fixedly connected with a pressing plate, and the bottom of the pressing plate is movably connected with the top of the embedded sponge block (12).