Photovoltaic support raw material correcting device convenient to install
By designing a combination of replaceable extrusion plates, bidirectional screws, nut seats, and hydraulic cylinders, the problem of poor material adaptability in existing photovoltaic bracket straightening equipment has been solved, achieving efficient and precise straightening and ensuring the stability and power generation efficiency of the photovoltaic bracket.
Patent Information
- Application Number
- CN202520081138.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Existing photovoltaic bracket straightening equipment cannot replace the appropriate extrusion plate according to different metal material plates, resulting in excessive or insufficient extrusion during the straightening process, causing scratches, deformation or even breakage on the surface of the material plate, affecting processing quality and safety.
The design incorporates a replaceable extrusion plate, combined with a bidirectional screw, nut seat, hydraulic cylinder, and drive motor, to achieve synchronous movement and precise positioning of the extrusion plate. This adapts to the shaping needs of material plates of different materials and thicknesses, avoiding over-extrusion or under-extrusion.
It improves the accuracy and efficiency of orthodontic treatment, avoids material scratches, deformation and breakage, enhances the versatility, safety and stability of orthodontic equipment, improves the processing quality and installation accuracy of orthodontic equipment, and ensures the stability and high-efficiency power generation of photovoltaic brackets.
Smart Images
Figure CN223669919U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic support technical field especially relates to a photovoltaic support raw material correction device convenient to installation. BACKGROUND
[0002] As an important support structure in solar photovoltaic power generation systems, the main function of photovoltaic support is to fix solar cell panels, ensuring that they can maintain stable and optimal inclination angles under various environmental conditions, thereby maximizing the absorption of solar energy. The material of photovoltaic support is usually metal material, such as aluminum alloy, stainless steel, etc. These materials have good corrosion resistance and strength, and can withstand outdoor environment for a long time. However, during the processing, transportation or installation of photovoltaic support, due to various factors, the metal material plate may sometimes be bent, twisted or not straight. These deformations not only affect the appearance of photovoltaic support, but also may negatively affect its structural strength and stability, thereby reducing the fixing effect and power generation efficiency of solar cell panels.
[0003] Therefore, it is particularly important to perform orthopedic treatment on the metal material plate of photovoltaic support. Orthopedic treatment can correct the deformation of the material plate and restore its original flatness, thereby ensuring the installation accuracy and stability of photovoltaic support.
[0004] However, in the existing orthopedic technology of photovoltaic support material plate, the traditional orthopedic equipment has obvious limitations. In particular, in the core link of orthopedic treatment, the existing orthopedic equipment usually cannot replace the appropriate extrusion plate according to different materials of the metal material plate. Since the metal material plate of photovoltaic support may adopt multiple different materials, these materials differ in hardness, toughness, elastic modulus, etc. Using a unified extrusion plate for orthopedic treatment is difficult to adapt to the characteristics of different materials, and is prone to cause excessive extrusion or insufficient extrusion of the material plate during orthopedic treatment, resulting in scratches, deformation or even breakage of the material plate surface. These problems not only reduce the processing quality of photovoltaic support, but also may cause potential safety hazards in subsequent installation and use. In view of the many deficiencies in the prior art, we urgently need an innovative photovoltaic support raw material correction device to solve these problems. INVENTION CONTENTS
[0005] The utility model aims at providing a photovoltaic support raw material correction device convenient to installation, solving the problem that the orthopedic equipment in the prior art cannot replace the appropriate extrusion plate according to different materials of the metal material plate. Since the metal material plate of photovoltaic support may adopt multiple different materials, using a unified extrusion plate for orthopedic treatment is difficult to adapt to the characteristics of different materials, and is prone to cause excessive extrusion or insufficient extrusion of the material plate during orthopedic treatment, resulting in scratches, deformation or even breakage of the material plate surface.
[0006] In order to achieve the above object, the utility model discloses the following technical scheme:
[0007] A photovoltaic support raw material correcting device convenient to install, including the frame, the top of frame is fixedly connected with the top frame, and the outer wall one side of top frame is fixedly connected with drive motor through bolt, the inside of top frame is rotatably connected with two -way screw rod, and the one end of two -way screw rod is transmission connection with drive motor output shaft and penetrates the lateral wall of top frame, the both ends of two -way screw rod are rotatably connected with nut seat through screw, and the bottom of two nut seats is fixedly connected with the bearing plate, and the opposite side of two bearing plates is equipped with the mounting frame, and the side of two bearing plates is fixedly connected with hydraulic oil cylinder through bolt, and the output shaft of two hydraulic oil cylinders respectively penetrates two bearing plates, wherein the one end of two hydraulic oil cylinder output shafts is fixedly connected between one side of two mounting frames, and the inside of two mounting frames is rotatably connected with the extrusion plate, and the top of two mounting frames is equipped with the plug rod, and the top of mounting frame and the top of extrusion plate are all equipped with the slot that cooperates with the plug rod and uses, wherein the top of plug rod is elastically connected between the top of mounting frame.
[0008] Preferably, the upper portion of the four plug rods is sleeved with a tension spring, and the top of the four plug rods is elastically connected between the top of the mounting frame through the tension spring.
[0009] Preferably, the bottom of the two extrusion plates is fixedly connected with a sliding block, and the inside of two mounting frames is slidably connected with the two sliding blocks through a sliding groove.
[0010] Preferably, one end of the two-way screw rod is rotatably connected between the inner wall of the top frame through a rotating shaft, and the other end of the two-way screw rod penetrates the lateral wall of the top frame through a bearing sleeve, the top of the two nut seats is fixedly connected with a sliding block, and the inside top of the top frame is slidably connected with the two sliding blocks through a sliding groove.
[0011] Preferably, the bottom of the two mounting frames is fixedly connected with a protruding block, and the inside bottom of the frame is slidably connected with the two protruding blocks through a movable groove.
[0012] Preferably, the inside bottom of the frame is fixedly connected with a supporting block, and the supporting block is located between the two extrusion plates, and the two sides of the frame are provided with a side groove.
[0013] The utility model has the following beneficial effects:
[0014] Firstly, the utility model discloses a replaceable extrusion plate, and selects the appropriate extrusion plate according to the metal material plate of different materials to carry out straightening, effectively avoids the problem of excessive extrusion or deficiency caused by using the unified extrusion plate in the traditional straightening equipment, not only improves the precision and efficiency of straightening, but also protects the surface quality of the material plate, avoids the problems such as scratching, deformation and even fracture. Secondly, the utility model adopts the cooperation transmission mode of bidirectional screw and nut seat, realizes the simultaneous movement and accurate positioning of two extrusion plates. Not only simplifies the operation process, but also improves the stability and consistency of straightening. At the same time, through the driving of the driving motor, the whole straightening process is more automated and intelligent. In addition, the stable extrusion force is provided by the hydraulic oil cylinder, so that the two extrusion plates can effectively extrude and straighten the material plate. The pressure adjustability of the hydraulic oil cylinder makes the device adapt to the straightening needs of material plates of different materials and thicknesses, further improving its versatility and practicality. In summary, the utility model effectively solves many deficiencies in the prior art, improves the processing quality and installation precision of the photovoltaic support, and provides a powerful guarantee for the stable operation and efficient power generation of the solar photovoltaic power generation system. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating labor.
[0016] Figure 1 It is the whole main view structural schematic diagram of the utility model;
[0017] Figure 2 It is the whole main view structural schematic diagram of the utility model;
[0018] Figure 3 It is the whole main view structural schematic diagram of the utility model;
[0019] Figure 4 It is the bearing plate and its structural schematic diagram of the utility model;
[0020] Figure 5 It is the mounting frame structural schematic diagram of the utility model.
[0021] In the drawing: 1, frame body;2, top frame;3, bidirectional screw;4, nut seat;5, sliding block;6, sliding slot;7, driving motor;8, bearing plate;9, hydraulic oil cylinder;10, side groove;11, mounting frame;12, extrusion plate;13, sliding block;14, support block;15, extension rod;16, tension spring;17, lug;18, movable slot;19, sliding slot;20, insertion slot. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the utility model is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and not used to limit the utility model.
[0023] Referring to Figures 1-5 A photovoltaic support raw material correcting device convenient to install, comprising a frame body 1, the top of the frame body 1 is fixedly connected with a top frame 2, and the outer wall of the top frame 2 is fixedly connected with a driving motor 7 on one side through a bolt, the inner side of the top frame 2 is rotatably connected with a bidirectional screw rod 3, and the one end of the bidirectional screw rod 3 penetrates the side wall of the top frame 2 and is in transmission connection with the output shaft of the driving motor 7, the two ends of the bidirectional screw rod 3 are rotatably connected with nut seats 4 through threads, and the bottom of the two nut seats 4 is fixedly connected with bearing plates 8, the opposite side of the two bearing plates 8 is provided with mounting frames 11, and the side away from each other of the two bearing plates 8 is fixedly connected with hydraulic oil cylinders 9 through bolts, and the output shafts of the two hydraulic oil cylinders 9 penetrate the two bearing plates 8 respectively, wherein the one end of the output shaft of the two hydraulic oil cylinders 9 is fixedly connected with the side of the two mounting frames 11 respectively, the inner side of the two mounting frames 11 is slidably connected with extrusion plates 12, the opposite side of the two bearing plates 8 is provided with mounting frames 11, the mounting frames 11 provide sliding tracks for the extrusion plates 12, so that the extrusion plates 12 can freely slide in the mounting frames 11, thereby adapting to photovoltaic support raw materials of different widths. The side away from each other of the two bearing plates 8 is fixedly connected with hydraulic oil cylinders 9 through bolts, the hydraulic oil cylinders 9 serve as pressure sources, and provide enough extrusion force for the extrusion plates 12 through the telescopic movement of the output shafts thereof, so as to correct the photovoltaic support raw materials, and the top of the two mounting frames 11 is provided with inserting rods 15, and the top of the mounting frame 11 and the top of the extrusion plate 12 are both provided with insertion grooves 20 for cooperating with the inserting rods 15, wherein the top end of the inserting rod 15 is elastically connected with the top of the mounting frame 11, the frame body 1 and the top frame 2 provide a stable support platform; the driving motor 7 provides a power source; the bidirectional screw rod 3 and the nut seat 4 realize the synchronous movement of the bearing plate 8; the bearing plate 8 supports the mounting frame 11 and the hydraulic oil cylinder 9; the mounting frame 11 provides a sliding track for the extrusion plate 12; the hydraulic oil cylinder 9 provides extrusion force; the extrusion plate 12 directly contacts the photovoltaic support raw material for correction; the inserting rod 15 and the insertion groove 20 facilitate the installation and stability of the extrusion plate 12. These structures cooperate with each other to realize efficient and accurate correction of the photovoltaic support raw material.
[0024] Further, the upper part of the four insertion rods 15 is sleeved with a tension spring 16, and the top end of the four insertion rods 15 is elastically connected between the top of the mounting frame 11 through the tension spring 16. When the extrusion plate 12 is installed, the extrusion plate 12 is slid into the mounting frame 11, and then the insertion rod 15 is inserted to pass through the insertion slot 20 of the mounting frame 11 and the extrusion plate 12. The tension spring 16 is in a stretched state after the insertion rod 15 is inserted, and a downward elastic force is applied to the insertion rod 15, so that the insertion rod 15 is tightly matched with the insertion slot 20 and is not easy to fall off.
[0025] Further, the bottom of the two extrusion plates 12 is fixedly connected with a sliding block 13, and the two sliding blocks 13 are slidably connected with the inner sides of the two mounting frames 11 through sliding grooves 19. When the hydraulic oil cylinder 9 is started to push the mounting frame 11 to apply pressure to the material plate, the extrusion plate 12 slides in the sliding groove 19 through the sliding block 13, so that the extrusion plate 12 can stably and uniformly apply pressure to the material plate.
[0026] Further, one end of the bidirectional screw rod 3 is rotatably connected between the inner wall of the top frame 2 through a rotating shaft, and the other end of the bidirectional screw rod 3 penetrates the side wall of the top frame 2 through a bearing sleeve. The top of the two nut seats 4 is fixedly connected with a sliding block 5, and the two sliding blocks 5 are slidably connected with the inner top of the top frame 2 through sliding grooves 6. When the driving motor 7 is started, the bidirectional screw rod 3 rotates in the top frame 2 through the rotating shaft, and simultaneously drives the two nut seats 4 to slide in the sliding groove 6 through the sliding block 5, so that the synchronous movement of the two bearing plates 8 is realized, the rotation of the bidirectional screw rod 3 is more stable and reliable, and the stable movement of the nut seat 4 and the bearing plate 8 is ensured, and the accuracy and stability of the correction are improved.
[0027] Further, the bottom of the two mounting frames 11 is fixedly connected with a protrusion 17, and the two protrusions 17 are slidably connected with the inner bottom of the frame body 1 through a movable groove 18. When the hydraulic oil cylinder 9 is started, the mounting frame 11 slides in the movable groove 18 through the protrusion 17 to apply pressure to the material plate, so that the movement of the mounting frame 11 is more stable and accurate, the inaccuracy of correction or damage of the material plate caused by shaking or deviation is avoided, and the quality and reliability of the correction are improved.
[0028] Further, the inner bottom of the frame body 1 is fixedly connected with a support block 14, and the support block 14 is located between the two extrusion plates 12. The two sides of the frame body 1 are provided with side grooves 10. In the correction process, the support block 14 provides additional support to the material plate, so that the material plate will not bend or deform due to uneven stress when being extruded.
[0029] In summary:
[0030] In use, first according to the specific material of the photovoltaic support metal material plate required for the orthopedic, select the matching extrusion plate 12 to ensure the orthopedic effect and avoid damage to the material plate. After selecting the extrusion plate 12, slide two corresponding extrusion plates 12 into two mounting frames 11 respectively, and use the insertion rod 15 to insert through the top of the mounting frame 11 and the insertion slot 20 at the top of the extrusion plate 12. After the insertion rod 15 is inserted, the tension spring 16 is in a stretched state, applying a downward elastic force to the insertion rod 15, ensuring that the insertion rod 15 and the insertion slot 20 are tightly matched and not easy to fall off, thereby achieving quick installation and effective limiting of the extrusion plate 12. Next, place the metal material plate required for extrusion orthopedic into the frame body 1, and ensure that it is located between the two extrusion plates 12. At this time, start the drive motor 7, and the output shaft of the drive motor 7 drives the bidirectional screw 3 to rotate through the transmission connection. One end of the bidirectional screw 3 is rotatably connected between the inner wall of the top frame 2, and the other end is rotatably connected through the bearing sleeve penetrating the side wall of the top frame 2, ensuring the stable rotation of the bidirectional screw 3. The rotation of the bidirectional screw 3 drives the two nut seats 4 to slide in the sliding groove 6 through the sliding block 5, thereby achieving the synchronous movement of the two bearing plates 8, so that the extrusion plate 12 gradually approaches the material plate until it is close to the material plate. When the extrusion plate 12 is close to the material plate, start the two hydraulic cylinders 9. The output shaft of the hydraulic cylinder 9 pushes the mounting frame 11 to slide in the movable groove 18 through the protrusion 17, applying pressure to the material plate. The extrusion plate 12 slides in the sliding groove 19 through the sliding block 13, ensuring that the pressure can be smoothly and uniformly applied to the material plate. During the extrusion process, the pressure and extrusion time of the hydraulic cylinder 9 can be adjusted according to the deformation degree and orthopedic requirements of the material plate to achieve the best orthopedic effect. By selecting the matching extrusion plate 12, the orthopedic effect can be more effectively achieved, avoiding excessive extrusion or insufficient extrusion of the material plate, and improving the accuracy and quality of the orthopedic. The cooperation of the insertion rod 15 and the insertion slot 20 and the use of the tension spring 16 realize the quick installation and effective limiting of the extrusion plate 12, ensuring its stability during the orthopedic process. The cooperation of the bidirectional screw 3 and the nut seat 4, and the use of the sliding block 5 and the sliding groove 6, realize the synchronous movement of the two bearing plates 8, making the rotation of the bidirectional screw 3 more stable and reliable, improving the accuracy and stability of the orthopedic. The start of the hydraulic cylinder 9 drives the mounting frame 11 to slide in the movable groove 18 through the protrusion 17, making the movement of the mounting frame 11 more stable and accurate, avoiding inaccurate orthopedic or damage to the material plate due to shaking or deviation. The support block 14 provides additional support for the material plate, ensuring that the material plate will not bend or deform due to uneven stress when extruded, further improving the quality and reliability of the orthopedic. The side grooves 10 opened on both sides of the frame body 1 facilitate the placement and removal of the material plate, improving the convenience of operation.
[0031] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic mounting stock straightening device for easy installation, comprising a frame (1), characterized in that, The top of the frame (1) is fixedly connected with a top frame (2), and the outer wall of the top frame (2) is fixedly connected with a driving motor (7) on one side through bolts, the inner side of the top frame (2) is rotatably connected with a bidirectional screw rod (3), and one end of the bidirectional screw rod (3) penetrates the side wall of the top frame (2) and is in transmission connection with the output shaft of the driving motor (7), both ends of the bidirectional screw rod (3) are rotatably connected with nut seats (4) through thread engagement, and the bottom of each of the two nut seats (4) is fixedly connected with a bearing plate (8), the opposite sides of the two bearing plates (8) are provided with mounting frames (11), and the sides away from each other of the two bearing plates (8) are fixedly connected with hydraulic oil cylinders (9) through bolts, and the output shafts of the two hydraulic oil cylinders (9) penetrate the two bearing plates (8) respectively, wherein one end of the output shaft of each of the two hydraulic oil cylinders (9) is fixedly connected with one side of each of the two mounting frames (11), and the inner sides of the two mounting frames (11) are slidably connected with extrusion plates (12), and the top of each of the two mounting frames (11) is provided with an insertion rod (15), and the top of each of the mounting frames (11) and the top of each of the extrusion plates (12) is provided with an insertion slot (20) matched with the insertion rod (15), wherein the top end of the insertion rod (15) is elastically connected between the top of the mounting frame (11).
2. A photovoltaic mounting stock straightening device for easy installation according to claim 1, characterized in that, The upper portions of the four insertion rods (15) are sleeved with stretch springs (16), and the top ends of the four insertion rods (15) are elastically connected between the tops of the mounting frames (11) through the stretch springs (16).
3. A photovoltaic mounting stock straightening device for easy installation according to claim 1, characterized in that, The bottoms of the two extrusion plates (12) are fixedly connected with sliding blocks (13), and the two sliding blocks (13) are slidably connected with the inner sides of the two mounting frames (11) through sliding grooves (19) respectively.
4. A photovoltaic mounting stock straightening device for easy installation according to claim 1, characterized in that, One end of the bidirectional screw rod (3) is rotatably connected between the inner wall of the top frame (2) and the shaft, and the other end of the bidirectional screw rod (3) penetrates the side wall of the top frame (2) through the bearing sleeve, the tops of the two nut seats (4) are fixedly connected with sliding blocks (5), and the two sliding blocks (5) are slidably connected with the inner top of the top frame (2) through sliding grooves (6).
5. A photovoltaic mounting stock straightening device for easy installation according to claim 1, characterized in that, The bottoms of the two mounting frames (11) are fixedly connected with protruding blocks (17), and the two protruding blocks (17) are slidably connected with the inner bottom of the frame (1) through movable grooves (18).
6. A photovoltaic mounting stock straightening device for easy installation according to claim 1, characterized in that, The inner bottom of the frame (1) is fixedly connected with a supporting block (14), and the supporting block (14) is located between the two extrusion plates (12), and the two sides of the frame (1) are provided with side grooves (10).