Casting blank shaping and correcting equipment
By designing a casting blank shaping and correction device and utilizing a moving and cooling mechanism, the safety hazards of workers placing blanks were solved, achieving safety protection and stable solidification of the blanks.
Patent Information
- Application Number
- CN202520058960.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-10
AI Technical Summary
When using the existing shaping machine, workers may accidentally touch the hot plate when placing the blank, which could cause hand injuries and pose a safety hazard.
A casting blank shaping and correction device was designed, comprising a shaping machine, a support block, a motor box, a moving mechanism, a cooling mechanism, and a heating mechanism. The moving mechanism prevents misoperation, and the cooling mechanism rapidly cools down the blank to ensure stable solidification and reduce safety risks.
It achieves protection for workers during the shaping process, avoids injuries caused by misoperation, and ensures stable solidification of the blank through rapid cooling to prevent deformation again.
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Figure CN223669934U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foundry rough shape correction technical field especially relates to a foundry rough shape correction equipment. BACKGROUND
[0002] In the casting process, due to cooling shrinkage, mould deformation and other reasons, size deviation, warping, cracks and other problems often occur, which directly affect the subsequent processing and use performance of the parts. Therefore, before entering the deep processing, rough shape correction is a necessary process, and a shaper is usually used for operation.
[0003] The existing shaper needs to place the rough part under the hot pressing plate for correction when in use, however, the hands of the staff may be crushed due to accidental touch during the placement process, and there is a safety hazard, therefore, a foundry rough shape correction equipment is provided. UTILITY MODEL CONTENTS
[0004] (I) technical problem solved
[0005] The utility model aims at providing a foundry rough shape correction equipment to solve the problem that the rough part needs to be placed under the hot pressing plate for correction in the background art, however, the hands of the staff may be crushed due to accidental touch during the placement process, and there is a safety hazard.
[0006] (II) technical scheme
[0007] To achieve the above object, the utility model discloses the following technical scheme: a foundry rough shape correction equipment, including the shaper, the surface fixedly connected with two support blocks of shaper, the surface fixedly connected with motor box of one support block, the inside fixedly connected with moving mechanism of motor box, the both sides fixedly connected with the guard board of shaper, the surface fixedly connected with cooling mechanism of one guard board, the moving mechanism includes the drive motor fixedly connected in the inside of motor box, the output fixedly connected with lead screw of drive motor, the surface screw connection has the placement board of lead screw, cooling mechanism includes the electric push rod fixedly connected with the surface of guard board, the top fixedly connected with the air outlet of electric push rod, the air outlet is communicated with the hose on one side, and the fan is installed at the tail end of hose.
[0008] As a further scheme of the utility model, the side of placement board is provided with a limiting hole, and the limiting hole is slidably connected with a limiting rod, which plays a limiting role on the placement board.
[0009] As a further scheme of the utility model, one side of the electric push rod is electrically connected with the storage battery through the power cord, and the storage battery is fixedly connected to the surface of the electric push rod. The electric push rod is arranged to adjust the height of the air outlet.
[0010] As a further scheme of the utility model, the bottom of the fan is provided with a storage box, and the storage box is fixedly connected to the left side of the shaping machine. The storage box is arranged to support the fan.
[0011] As a further scheme of the utility model, the top of the shaping machine is fixedly connected with a hydraulic rod, and the tail end of the hydraulic rod is fixedly connected with a pressing plate. The pressing plate is arranged to heat-press the blank.
[0012] As a further scheme of the utility model, the inside of the pressing plate is provided with a cavity, and the cavity is provided with a heating mechanism. The heating mechanism is arranged to heat the blank.
[0013] As a further scheme of the utility model, the heating mechanism comprises a heating net arranged in the cavity, one side of the heating net is electrically connected with a temperature controller through a power cord, and the other side of the heating net is electrically connected with a battery pack through a power cord. The battery pack is arranged to continuously supply power.
[0014] (Three) beneficial effects
[0015] The utility model provides a kind of casting blank shaping correction equipment, with following beneficial effects:
[0016] 1、The casting blank shaping correction equipment, by the setting of moving mechanism, when using, the drive motor in the motor box is started, the drive motor drives the rotation of the screw rod on one side, so that the placing plate screw-connected on the surface of the screw rod moves out of the equipment interior, then after placing blank well, again the placing plate is moved to the pressing plate directly below and is corrected to operate, so as to reach the effect of protecting workers, reduce the risk of being pressed by workers due to misoperation.
[0017] 2、The casting blank shaping correction equipment, by the setting of cooling mechanism, when using, power is connected, and electric push rod is started, and the electric push rod drives the height adjustment of the air outlet at the tail end, so that it is adjusted to appropriate position, and then the fan at the bottom is started, and the fan generates strong wind at the air outlet through hose, and the blank after heat-pressing is quickly cooled to ensure the stable solidification of blank after shaping, to prevent deformation again. DRAWINGS
[0018] Fig. 1 It is overall structure schematic view of the utility model;
[0019] Fig. 2 It is the cooling mechanism structure schematic view of the utility model;
[0020] Fig. 3 It is the moving mechanism structure schematic view of the utility model;
[0021] Fig. 4 It is the heating mechanism structure schematic view of the utility model.
[0022] In the drawing: 1, the shaping machine;2, the support block;3, the motor box;4, the moving mechanism;401, the drive motor;402, the screw;403, the placement plate;5, the protective plate;6, the cooling mechanism;601, the electric push rod;602, the air outlet;603, the hose;604, the fan;7, the limiting rod;8, the battery;9, the storage box;10, the hydraulic rod;11, the lower pressing plate;12, the heating mechanism;1201, the heating net;1202, the temperature controller;1203, the battery pack. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0024] Please refer to Figs. 1 to 4 The utility model provides a kind of technical scheme: a kind of casting blank shaping correction equipment, including shaping machine 1, the surface of shaping machine 1 is fixedly connected with two support blocks 2, the surface of one of support blocks 2 is fixedly connected with motor box 3, the inside of motor box 3 is fixedly connected with moving mechanism 4, by the setting of moving mechanism 4, to reach the effect of protection to staff, reduce the risk of staff due to misoperation and lead to crush, the two sides of shaping machine 1 are fixedly connected with protective plate 5, the surface of one of protective plate 5 is fixedly connected with cooling mechanism 6, by the setting of cooling mechanism 6, ensure the stable solidification after blank piece orthopedics, prevent deformation again, moving mechanism 4 includes the drive motor 401 of fixed connection in the inside of motor box 3, the output end of drive motor 401 is fixedly connected with screw 402, the surface of screw 402 is threadedly connected with placement plate 403;Cooling mechanism 6 includes electric push rod 601 fixedly connected to the surface of protective plate 5, the top of electric push rod 601 is fixedly connected with air outlet 602, one side of air outlet 602 is communicated with hose 603, and fan 604 is installed at the end of hose 603;
[0025] The side of placement plate 403 is provided with limiting hole, and limiting rod 7 is slidably connected in the inside of limiting hole, by the setting of limiting rod 7, the limiting effect of placement plate 403 is played;
[0026] One side of the electric push rod 601 is electrically connected with the storage battery 8 through the power line, the storage battery 8 is fixedly connected to the surface of the electric push rod 601, and the electric push rod 601 is arranged to adjust the height of the air outlet 602;
[0027] The bottom of the fan 604 is provided with a storage box 9, and the storage box 9 is fixedly connected to the left side of the shaping machine 1, and the storage box 9 is arranged to support the fan 604;
[0028] The top of the shaping machine 1 is fixedly connected with a hydraulic rod 10, and the tail end of the hydraulic rod 10 is fixedly connected with a lower pressing plate 11, and the lower pressing plate 11 is arranged to heat press the blank;
[0029] The inside of the lower pressing plate 11 is provided with a cavity, and the inside of the cavity is provided with a heating mechanism 12, and the heating mechanism 12 is arranged to heat the blank;
[0030] The heating mechanism 12 comprises a heating net 1201 arranged in the cavity, one side of the heating net 1201 is electrically connected with a temperature controller 1202 through a power line, and the other side of the heating net 1201 is electrically connected with a battery pack 1203 through a power line, and the battery pack 1203 is arranged to continuously supply power.
[0031] The working steps of the device are as follows:
[0032] The first step is: when using, the driving motor 401 in the motor box 3 is started, the driving motor 401 drives the screw rod 402 on one side to rotate, so that the placing plate 403 connected with the screw rod 402 on the surface is moved out of the equipment, then the blank is placed, and then the placing plate 403 is moved to the lower pressing plate 11 below to correct the work;
[0033] The second step is: when using, the power is turned on, and the electric push rod 601 is started, the electric push rod 601 drives the air outlet 602 at the tail end to adjust the height, so that it is adjusted to the appropriate position, and then the bottom fan 604 is started, the fan 604 generates strong wind at the air outlet 602 through the hose 603, and the blank after heat pressing is rapidly cooled.
[0034] It should be noted that the device structure and the drawings of the present application mainly describe the principle of the present application, and the setting of the power mechanism, power supply system and control system of the device is not completely described, and under the premise of understanding the principle of the above-mentioned application by the person skilled in the art, the specific of the power mechanism, power supply system and control system can be clearly known, and the control mode of the application file is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art.
[0035] The standard parts used can be purchased from the market, and can be ordered according to the description and drawings, the specific connection mode of each part adopts the conventional screw, rivet, welding and other conventional means in the prior art, the mechanical, part and equipment adopt the conventional type in the prior art, and the components known by the person skilled in the art, the structure and principle thereof can be known by the technical manual or by the conventional experimental method.
[0036] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A casting blank sizing and correcting apparatus comprising a sizing machine (1), characterized in that: The surface of the shaping machine (1) is fixedly connected with two supporting blocks (2), one of which is fixedly connected with a motor box (3), the inside of the motor box (3) is fixedly connected with a moving mechanism (4), both sides of the shaping machine (1) are fixedly connected with a protection plate (5), the surface of one of the protection plates (5) is fixedly connected with a cooling mechanism (6), The moving mechanism (4) includes a drive motor (401) fixedly connected to the inside of the motor box (3), the output end of the drive motor (401) is fixedly connected with a lead screw (402), the surface of the lead screw (402) is threadedly connected with a placing plate (403); The cooling mechanism (6) includes an electric push rod (601) fixedly connected to the surface of the protection plate (5), the top of the electric push rod (601) is fixedly connected with a blowing port (602), one side of the blowing port (602) is communicated with a hose (603), the end of the hose (603) is provided with a fan (604).
2. An apparatus for sizing and correcting a casting blank according to claim 1, characterized in that: One side of the placing plate (403) is provided with a limiting hole, the inside of the limiting hole is slidably connected with a limiting rod (7).
3. An apparatus for sizing and correcting a casting blank as defined in claim 1, wherein: One side of the electric push rod (601) is electrically connected with a storage battery (8) through a power line, the storage battery (8) is fixedly connected to the surface of the electric push rod (601).
4. An apparatus for sizing and correcting a casting blank as defined in claim 1 wherein: The bottom of the fan (604) is provided with a storage box (9), the storage box (9) is fixedly connected to the left side of the shaping machine (1).
5. An apparatus for sizing and correcting a casting blank as defined in claim 1 wherein: The top of the shaping machine (1) is fixedly connected with a hydraulic rod (10), the end of the hydraulic rod (10) is fixedly connected with a pressing plate (11).
6. An apparatus for sizing and correcting a casting blank as defined in claim 5 wherein: The inside of the pressing plate (11) is provided with a cavity, the inside of the cavity is provided with a heating mechanism (12).
7. An apparatus for sizing and correcting a casting blank as defined in claim 6 wherein: The heating mechanism (12) includes a heating net (1201) installed in the cavity, one side of the heating net (1201) is electrically connected with a temperature controller (1202) through a power line, the other side of the heating net (1201) is electrically connected with a battery pack (1203) through a power line.