Anti-deviation vehicle anti-collision beam welding device
By combining the central clamping frame and the side clamping frame, and using studs and rotating components to quickly adjust the distance of the pressure plate, the problems of unstable welded objects and high maintenance costs of electric actuators in existing devices are solved, achieving efficient and low-cost fixing and disassembly of welded objects.
Patent Information
- Application Number
- CN202422295116.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-09-20
AI Technical Summary
Existing vehicle anti-collision beam welding devices cannot rotate, and the middle of the welded object lacks fixation, resulting in instability. Furthermore, existing specialized welding equipment requires multiple electric actuators for clamping, leading to high maintenance costs. The traditional screw-driven method is time-consuming and labor-intensive to adjust, affecting welding efficiency.
The system employs a combination of a central clamping frame and side clamping frames, and uses studs, semi-threaded sleeves, and rotating components to quickly adjust the pressure plate distance, reducing reliance on electrical equipment. Limiting components and baffles ensure the stability of the welded object and prevent it from shifting.
It enables the rapid fixing and disassembly of the anti-collision beam without relying on electrical equipment, reducing equipment costs, improving welding efficiency, and preventing the welded object from shaking and shifting.
Smart Images

Figure CN223670483U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to welding device technical field, concretely is a kind of vehicle anti-collision beam welding device of anti-deviation. BACKGROUND
[0002] Vehicle anti-collision beam welding device is usually called welding workstation, they are specially used for the welding process of automobile anti-collision beam in design, consisting of a welding mechanical arm, a horizontal rotating table, a vertical rotating table and anti-collision beam clamp, the existing anti-collision beam clamp consists of several electric push rod driven pressing plate;
[0003] The utility model discloses a kind of welding devices of anti-deviation metal fence production and processing;Base body, its appearance is cuboid structure, the cavity is set in the inside of the base body, and base body is provided with convenient moving mechanism;Including: servo motor, it is set in the inside of the base body, the servo motor has 2, the welding device of anti-deviation metal fence production and processing is provided with adjusting mechanism, different height and thickness of metal fence can be clamped, only need to hold the threaded rod handle above the front of base body and rotate, threaded rod handle pushes sliding pressing plate close to metal fence, so that the interval of sliding pressing plate and spring plate changes, to satisfy the clamping of metal fence of different thickness, the control panel outside the rotating door of base body front is operated, servo motor in the inside of base body is started, servo motor drives first bevel gear to rotate, first bevel gear drives the second bevel gear outside threaded rod to rotate, to slide down sliding pressing plate, but the patent still has the following problems in actual use process:
[0004] The welding object in the above device cannot rotate after installation, is not suitable for the welding requirement of vehicle anti-collision beam welding, and the middle part of the welding object lacks fixation, which is not conducive to the stable fixation of the welding object, and the existing special welding equipment needs to use numerous electric push rods for auxiliary clamping. However, the electric push rod needs to be maintained regularly, and the cost is high. In addition, the traditional screw rod driven screw sleeve fixation method requires long time to twist the screw rod when adjusting the screw sleeve position by a large margin, which is extremely unfavorable for the rapid fixation of the welding object. Relatively speaking, in order to ensure the installation efficiency of the welding object, the existing technology can only maintain the disadvantages of high use cost and equipment cost, and uses multiple electric push rods to fix the welding object.
[0005] A kind of vehicle anti-collision beam welding device of anti-deviation is proposed to solve the problems raised in the above. UTILITY MODEL CONTENTS
[0006] The utility model discloses a purpose lies in providing a kind of vehicle anti-collision beam welding device of anti-deviation, to solve the existing special welding equipment presented in the above background art, need utilize numerous electric push rod auxiliary clamping, but electric push rod needs regular maintenance, cost is higher, and the mode of traditional screw rod drives screw sleeve fixed, when screw sleeve position is adjusted greatly, need long time to screw screw rod, it is extremely not conducive to the quick fixation of welding object, relatively speaking, to guarantee the installation efficiency of welding object, prior art can only keep the shortcomings that use cost and equipment cost are high, the problem of using multiple electric push rods to fix welding object.
[0007] To achieve the above object, the utility model provides the following technical scheme: a kind of vehicle anti-collision beam welding device of anti-deviation, including welding equipment main body, the welding equipment main body includes base, one side of the base is fixedly installed with welding mechanical arm, the other side of the base is installed with rotating base plate, rotating base plate is rotatably installed in the middle part of rotating base plate with rotating support plate;
[0008] The surface of the rotating support plate is provided with a clamping assembly, the clamping assembly includes a center clamping frame fixedly installed in the middle part of the rotating support plate, the two sides of the center clamping frame are symmetrically provided with side clamping frames, a center lifting plate is provided above the center clamping frame, and rotating lifting plates are rotatably installed on the two sides of the center lifting plate, and the surface of the side clamping frame is slidably connected with the rotating support plate.
[0009] Wherein, the top surface of the center clamping frame is rotatably connected with a stud, and the top surface of the center lifting plate is symmetrically slidably connected with a half-thread sleeve, the two half-thread sleeves can be spliced into a complete screw sleeve, and the half-thread sleeve is threadedly connected with the stud.
[0010] Wherein, a rotating assembly is arranged between the center lifting plate and the rotating lifting plate, and a limiting assembly is symmetrically arranged on the inner wall of the two sides of the rotating support plate.
[0011] Preferably, the top of the center clamping frame and the side clamping frame is slidably connected with a pair of connecting rods, the bottom end of the connecting rod is fixedly connected with a pressing plate, the top end of the connecting rod is fixedly connected with the bottom surface of the center lifting plate or the rotating lifting plate, and the stud penetrates the center lifting plate.
[0012] Preferably, the top end of the stud is fixedly connected with a cross knob, the top outside of the two half-thread sleeves is fixedly connected with a protruding block, the middle outside of one half-thread sleeve is symmetrically fixedly connected with a clamping plate, the middle outside of the other half-thread sleeve is symmetrically fixedly connected with a sleeve shell, and the clamping plate is inserted with the sleeve shell.
[0013] Preferably, the middle part of the two protrusions is slidably connected with a guide rod, the outer part of the guide rod is sleeved with a spring, the two ends of the spring are fixedly connected with the two protrusions respectively, the outer side of the shell is provided with an unlocking window, the inner part of the unlocking window is rotatably provided with a pressing plate, and the middle part of the pressing plate is fixedly connected with a rotating shaft.
[0014] Preferably, the rotating shaft is rotatably connected with the inner wall of the unlocking window, the outer side of the two ends of the rotating shaft is sleeved with a torsion spring, one side of the pressing plate is fixedly connected with a clamping hook, and the outer surface of the clamping plate is fixedly connected with a clamping inclined block.
[0015] Preferably, the rotating assembly comprises a rotating column fixedly connected with the rotating lifting plate, the rotating column penetrates the end of the central lifting plate and is rotatably connected with the central lifting plate, the top end of the rotating column is provided with an inner gear ring on the outer side, the inner gear ring is fixedly connected with the upper surface of the central lifting plate, the top end of the rotating column is fixedly connected with a protruding block, the protruding block is threadedly connected with a bolt, the end of the bolt is rotatably connected with a clamping block, the clamping block is clamped with the inner gear ring, and the surface of the rotating supporting plate is symmetrically provided with a curved groove, and the curved groove is slidably connected with the bottom of the side clamping frame.
[0016] Preferably, the limiting assembly comprises a vertical groove provided on the inner wall of the rotating supporting plate, the vertical groove is inserted with a baffle, the top end of the baffle is fixedly connected with an extension plate, and the extension plate is threadedly fixed with the top of the rotating supporting plate.
[0017] Compared with the prior art, the vehicle anti-collision beam welding device has the advantages that the distance between the pressing plate and the bottom of the central clamping frame can be quickly adjusted, the time-consuming and labor-consuming situation caused by the need to constantly rotate the screw post when directly rotating the screw post to greatly adjust the position of the screw sleeve is avoided, the screw post makes the pressing plate press the anti-collision beam, and the disassembly and assembly efficiency of the anti-collision beam is not greatly reduced without the assistance of electrical equipment.
[0018] 1. By rotating the plate, the clamping hook rotates outward and separates from the clamping block, so that the spring pushes the two protrusions apart, and then the two half threaded sleeves slide apart on the center lifting plate, so that the center lifting plate can directly move vertically with the rotating lifting plate, thereby quickly adjusting the distance between the pressing plate and the bottom of the center clamping frame, avoiding the need to constantly rotate the screw post when directly rotating the screw post to adjust the position of the screw sleeve, which is time-consuming and laborious, and reducing the cost of the center clamping frame and the side clamping frame, which requires an electric clamping auxiliary clamping device, and finally the two half threaded sleeves are reassembled and threaded with the screw post, the anti-collision beam is placed under the pressing plate, and the screw post is rotated to press the pressing plate against the anti-collision beam, thereby ensuring that the disassembly efficiency of the anti-collision beam is not significantly reduced without using electrical equipment to assist in fixing the anti-collision beam.
[0019] 2. By rotating the screw, the clamping block is disengaged from the inner ring, at which time the rotating column can be freely rotated, so that the rotating lifting plate drives the side clamping frame to slide together on the curved groove, thereby changing the position of the pressing plate according to the shape of the anti-collision beam, increasing the contact area between the pressing plate and the anti-collision beam, and finally enabling the anti-collision beam to be stably fixed, avoiding the situation that during the processing process, the two sides of the anti-collision beam are not pressed enough, causing the anti-collision beam to shake, and then causing the welding point to deviate.
[0020] 3. By replacing the different thicknesses of the baffle and the vertical slot, the two sides of the anti-collision beam can be attached to the baffle, as long as the anti-collision beam is installed, the two sides of the anti-collision beam are in contact with the baffle, and the back of the anti-collision beam is attached to the vertical surface of the center clamping frame, which ensures that the anti-collision beam is installed horizontally each time to prevent the anti-collision beam from shifting during installation. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a front structure schematic diagram of the utility model;
[0022] Figure 2 It is a top view structure schematic diagram of the rotating bottom plate;
[0023] Figure 3 It is a side view structure schematic diagram of the rotating bottom plate;
[0024] Figure 4 It is a front installation structure schematic diagram of the half threaded sleeve;
[0025] Figure 5 It is an installation structure schematic diagram of the clamping hook and the clamping block;
[0026] Figure 6 It is Figure 2 It is an enlarged structure schematic diagram of the A area in the middle;
[0027] Figure 7 It is Figure 4An enlarged structural schematic view of the middle C region;
[0028] Figure 8 For Figure 2 An enlarged structural schematic view of the middle B region.
[0029] In the figure: 1, welding equipment main body; 101, base; 102, welding mechanical arm; 103, rotating bottom plate; 104, rotating support plate; 2, clamping assembly; 201, center clamping frame; 202, side clamping frame; 203, center lifting plate; 204, rotating lifting plate; 205, connecting rod; 206, pressing plate; 207, stud; 208, half threaded sleeve; 209, clamping plate; 210, sleeve; 211, protrusion; 212, guide rod; 213, spring; 214, unlocking window; 215, pressing plate; 216, clamping hook; 217, rotating shaft; 218, torsional spring; 219, clamping inclined block; 3, rotating assembly; 301, rotating column; 302, inner ring gear; 303, protruding block; 304, bolt; 305, clamping block; 306, curved groove; 4, limiting assembly; 401, vertical groove; 402, baffle; 403, extension plate. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0031] Please refer to Figures 1-8 The present application provides a technical scheme: a vehicle anti-collision beam welding device capable of preventing deviation, comprising a welding equipment main body 1, wherein the welding equipment main body 1 comprises a base 101, one side of the base 101 is fixedly installed with a welding mechanical arm 102, the other side of the base 101 is installed with a rotating bottom plate 103, and the middle part of the rotating bottom plate 103 is rotatably installed with a rotating support plate 104; the welding mechanical arm 102, the rotating bottom plate 103 and the rotating support plate 104 are all prior art.
[0032] The surface of the rotating support plate 104 is provided with a clamping assembly 2, the clamping assembly 2 comprises a center clamping frame 201 fixedly installed in the middle part of the rotating support plate 104, the two sides of the center clamping frame 201 are symmetrically provided with side clamping frames 202, the upper side of the center clamping frame 201 is provided with a center lifting plate 203, the two sides of the center lifting plate 203 are symmetrically rotatably installed with rotating lifting plates 204, and the surface of the side clamping frame 202 is slidably connected with the rotating support plate 104;
[0033] The top middle of the center clamping frame 201 is rotationally connected with a stud 207, and the top middle of the center lifting plate 203 is symmetrically slidably connected with a half threaded sleeve 208, two half threaded sleeves 208 can be spliced into a complete threaded sleeve, and the half threaded sleeve 208 is threadedly connected with the stud 207; the complete threaded sleeve can vertically move under the rotation of the stud 207.
[0034] The rotation assembly 3 is arranged between the center lifting plate 203 and the rotary lifting plate 204, and the limiting assembly 4 is symmetrically arranged on the inner walls of the two sides of the rotary supporting plate 104.
[0035] The top of the center clamping frame 201 and the side clamping frame 202 is slidably connected with a pair of connecting rods 205, the bottom end of the connecting rod 205 is fixedly connected with a pressing plate 206, the top end of the connecting rod 205 is fixedly connected with the bottom surface of the center lifting plate 203 or the rotary lifting plate 204, and the stud 207 penetrates the center lifting plate 203; the bottom surface of the pressing plate 206 is fixedly connected with a rubber pad.
[0036] The top end of the stud 207 is fixedly connected with a cross knob, the top outer side of the two half threaded sleeves 208 is fixedly connected with a protrusion 211, the middle outer side of one half threaded sleeve 208 is symmetrically fixedly connected with a clamping plate 209, the middle outer side of the other half threaded sleeve 208 is symmetrically fixedly connected with a sleeve shell 210, the clamping plate 209 is inserted with the sleeve shell 210, and the half threaded sleeve 208 is installed with a groove block at the bottom, the groove block and the top surface of the center lifting plate 203 cannot be separated, so that the half threaded sleeve 208 can drive the half threaded sleeve 208 to synchronously lift.
[0037] The middle of the two protrusions 211 is slidably penetrated with a guide rod 212, the outer side of the guide rod 212 is sleeved with a spring 213, the two ends of the spring 213 are fixedly connected with the two protrusions 211, the outer side of the sleeve shell 210 is provided with an unlocking window 214, the inside of the unlocking window 214 is rotationally installed with a pressing plate 215, the middle of the pressing plate 215 is penetratively fixedly connected with a rotating shaft 217; the spring 213 can push the two protrusions 211 away from each other,
[0038] The rotating shaft 217 is rotationally connected with the inner wall of the unlocking window 214, the two outer sides of the rotating shaft 217 are sleeved with a torsion spring 218, one side of the pressing plate 215 is fixedly connected with a clamping hook 216, the outer surface of the clamping plate 209 is fixedly connected with a clamping inclined block 219, and the clamping hook 216 is clampedly connected with the clamping inclined block 219; one end of the torsion spring 218 is fixedly connected with the inner wall of the unlocking window 214, the other end of the torsion spring 218 is fixedly connected with the pressing plate 215, and the torsion spring 218 pulls the pressing plate 215 to rotate, so that the clamping hook 216 is clampedly connected with the clamping inclined block 219.
[0039] The rotating assembly 3 comprises a rotating column 301 fixedly connected with the rotating lifting plate 204, the rotating column 301 penetrates the end of the central lifting plate 203 and is rotationally connected with the central lifting plate 203, the top end of the rotating column 301 is provided with an inner gear ring 302, the inner gear ring 302 is fixedly connected with the upper surface of the central lifting plate 203, the rotating column 301 is fixedly connected with a protruding block 303, the protruding block 303 is threadedly connected with a bolt 304, the end of the bolt 304 is rotationally connected with a clamping block 305, the clamping block 305 is clampedly connected with the inner gear ring 302, the surface of the rotating support plate 104 is symmetrically provided with curved grooves 306, the curved grooves 306 are slidingly connected with the bottom of the side clamping frame 202; the curved grooves 306 are stepped grooves; the bolt 304 is horizontally arranged, the clamping block 305 is attached to the upper surface of the central lifting plate 203; the center of the curved grooves 306 is the axis of the rotating column 301.
[0040] The limiting assembly 4 comprises vertical grooves 401 provided on the inner wall of the rotating support plate 104, the vertical grooves 401 are inserted with baffle plates 402, the top end of the baffle plate 402 is fixedly connected with an extension plate 403, the extension plate 403 is threadedly fixed with the top of the rotating support plate 104; the extension plate 403 is attached to the top of the rotating support plate 104 and is fixed by a threaded bolt, the baffle plate 402 has different thickness specifications.
[0041] Working principle: Before using the anti-deviation vehicle anti-collision beam welding device, the overall situation of the device needs to be checked to determine whether it can work normally, according to Figure 1 - Figure 8 When different types of anti-collision beams are replaced and the height size of the anti-collision beam changes greatly, first, press the pressing plate 215 to make it rotate, so that the clamping hook 216 rotates outward and is separated from the clamping inclined block 219, so that the spring 213 pushes the two protruding blocks 211 to separate, and then the two half-threaded sleeves 208 slide on the central lifting plate 203 and separate, so that the central lifting plate 203 can directly move vertically with the rotating lifting plate 204, thereby quickly adjusting the distance between the pressing plate 206 and the bottom of the central clamping frame 201, avoiding the situation that when the position of the screw sleeve is greatly adjusted by directly rotating the screw column 207, the screw column 207 needs to be constantly rotated, which is time-consuming and laborious, and at the same time, the cost of the equipment for configuring an electric clamping auxiliary clamping for the central clamping frame 201 and the side clamping frame 202 is reduced, and finally the two half-threaded sleeves 208 are re-clamped and spliced, and are threadedly connected with the screw column 207, the anti-collision beam is placed below the pressing plate 206, and then the screw column 207 is rotated to press the anti-collision beam tightly, so that the disassembly efficiency of the anti-collision beam is not greatly reduced without the use of electrical equipment to assist in fixing the anti-collision beam.
[0042] When the anti-collision beam needs to be disassembled, only the pressing plate 215 needs to be pressed to separate the two half-threaded sleeves 208 again, so that the anti-collision beam is no longer firmly extruded, and then it can be quickly disassembled.
[0043] When the curvature of the two sides of the crash beam changes greatly, the area of the pressing plate 206 contacting the crash beam is reduced, at this time the rotating bolt 304 makes the clamping block 305 disengage from the inner ring gear 302, at this time the rotating column 301 can rotate freely, so that the rotating lifting plate 204 and the side clamping frame 202 can slide on the curved groove 306 together, and then the position of the pressing plate 206 can be changed according to the shape of the crash beam, finally the crash beam can be stably fixed, avoiding the situation that the crash beam shakes due to insufficient extrusion force during processing, and then causing the welding point to deviate.
[0044] When the maximum length of different crash beams changes, by replacing the blocking plate 402 with different thicknesses and inserting it with the vertical groove 401, the two sides of the crash beam can be in contact with the blocking plate 402, as long as it is ensured that the two sides of the crash beam are in contact with the blocking plate 402 during installation, and the back of the crash beam is in contact with the vertical surface of the center clamping frame 201, it can be ensured that the crash beam is installed horizontally each time, and the crash beam is prevented from deviating during installation.
[0045] Although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced equivalently, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A vehicle anti-deviation anti-collision beam welding device, comprising a welding equipment body (1), the welding equipment body (1) comprising a base (101), a welding robotic arm (102) fixedly installed on one side of the base (101), a rotating base plate (103) installed on the other side of the base (101), and a rotating support plate (104) rotatably installed in the middle of the rotating base plate (103); Its features are, Also includes: The surface of the rotating pallet (104) is provided with a clamping assembly (2). The clamping assembly (2) includes a central clamping frame (201) fixedly installed in the middle of the rotating pallet (104). Side clamping frames (202) are symmetrically provided on both sides of the central clamping frame (201). A central lifting plate (203) is provided directly above the central clamping frame (201). Rotating lifting plates (204) are symmetrically and rotatably installed on both sides of the central lifting plate (203). The side clamping frames (202) are slidably connected to the surface of the rotating pallet (104). Among them, the top surface of the central clamping frame (201) is rotatably connected to a stud (207), and the top surface of the central lifting plate (203) is symmetrically slidably connected to a semi-threaded sleeve (208). Two semi-threaded sleeves (208) can be spliced together to form a complete threaded sleeve. The semi-threaded sleeve (208) is threadedly connected to the stud (207). A rotating assembly (3) is provided between the central lifting plate (203) and the rotating lifting plate (204), and limit assemblies (4) are symmetrically provided on the inner walls of both sides of the rotating support plate (104).
2. The anti-deviation vehicle anti-collision beam welding device according to claim 1, characterized in that: The top of the central clamping frame (201) and the side clamping frame (202) are slidably connected to a pair of connecting rods (205). The bottom end of each connecting rod (205) is fixedly connected to a pressure plate (206). The top end of each connecting rod (205) is fixedly connected to the bottom surface of the central lifting plate (203) or the rotating lifting plate (204). The stud (207) penetrates the central lifting plate (203).
3. The anti-deviation vehicle anti-collision beam welding device according to claim 1, characterized in that: The top of the stud (207) is fixedly connected to a cross knob, and the top outer sides of the two semi-threaded sleeves (208) are fixedly connected to a protrusion (211). A retaining plate (209) is symmetrically fixedly connected to the outer side of the middle part of one semi-threaded sleeve (208), and a sleeve shell (210) is symmetrically fixedly connected to the outer side of the middle part of the other semi-threaded sleeve (208). The retaining plate (209) and the sleeve shell (210) are inserted into each other.
4. The anti-deviation vehicle anti-collision beam welding device according to claim 3, characterized in that: A guide rod (212) is slidably connected through the middle of the two protrusions (211). A spring (213) is sleeved on the outside of the guide rod (212). The two ends of the spring (213) are fixedly connected to the two protrusions (211) respectively. An unlocking window (214) is opened on the outside of the casing (210). A button plate (215) is rotatably installed inside the unlocking window (214). A rotating shaft (217) is fixedly connected through the middle of the button plate (215).
5. The anti-deviation vehicle anti-collision beam welding device according to claim 4, characterized in that: The rotating shaft (217) is rotatably connected to the inner wall of the unlocking window (214). Torsion springs (218) are sleeved on the outer sides of both ends of the rotating shaft (217). A locking hook (216) is fixedly connected to one side of the button plate (215). A locking wedge (219) is fixedly connected to the outer surface of the locking plate (209). The locking hook (216) and the locking wedge (219) are engaged and connected.
6. The anti-deviation vehicle anti-collision beam welding device according to claim 1, characterized in that: The rotating assembly (3) includes a rotating column (301) fixedly connected to the rotating lifting plate (204). The rotating column (301) passes through the end of the central lifting plate (203) and is rotatably connected to the central lifting plate (203). An internal gear ring (302) is provided on the outer side of the top end of the rotating column (301). The internal gear ring (302) is fixedly connected to the upper surface of the central lifting plate (203). A protrusion (303) is fixedly connected to the top end of the rotating column (301). A bolt (304) is threadedly connected to the protrusion (303). A locking block (305) is rotatably connected to the end of the bolt (304). The locking block (305) is engaged with the internal gear ring (302). The surface of the rotating support plate (104) is symmetrically provided with curved grooves (306). The curved grooves (306) are slidably connected to the bottom of the side clamping frame (202).
7. The anti-deviation vehicle anti-collision beam welding device according to claim 5, characterized in that: The limiting component (4) includes a vertical groove (401) formed on the inner wall of the rotating pallet (104), a baffle (402) is inserted into the vertical groove (401), and an extension plate (403) is fixedly connected to the top of the baffle (402), and the extension plate (403) is threadedly fixed to the top of the rotating pallet (104).
Citation Information
Patent Citations
Welding device for preventing deviation of thick-wall pipe component
CN220881239U